Shampoo and preparation method thereof
By using a preparation device that simulates manual kneading, the problem of contamination caused by manual kneading during the production of traditional shampoos has been solved, achieving efficient cleaning and long-term preservation of shampoos.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2023-10-26
- Publication Date
- 2026-04-14
AI Technical Summary
In the traditional shampoo making process, hand-rubbing can easily lead to shampoo contamination and affect its shelf life.
The preparation device, which simulates manual kneading and includes a rotating shaft, wave plate, cam, and gear transmission system, extracts and processes shampoo raw materials in a mechanized manner, avoiding contamination caused by manual operation.
This process achieves efficient shampoo processing, ensuring product cleanliness and shelf life, and avoiding contamination issues caused by manual rubbing.
Smart Images

Figure CN121847299A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of personal care products, and in particular to a shampoo and its preparation method. Background Technology
[0002] Traditional shampoos are becoming increasingly popular. These shampoos are made using ancient methods, often incorporating ingredients like soapberry, hibiscus leaves, tea seed cake, and wood ash. Their main benefits include refreshing and moisturizing, smoothing hair, and relieving oiliness and itching. Some also include herbal ingredients such as ginseng, lingzhi mushroom, and he shou wu (Polygonum multiflorum) to nourish the scalp and hair. However, the process of making traditional shampoos involves soaking, filtering, stirring, and kneading. Hand-kneading can often contaminate the shampoo, affecting its shelf life. Summary of the Invention
[0003] The purpose of this invention is to provide a shampoo and its preparation method, which uses a preparation device to simulate the process of manual kneading to prevent contamination of the shampoo product.
[0004] The objective of this invention is achieved through the following technical solution:
[0005] A shampoo includes a processing chamber. Two grooves are formed on the inner walls of both sides of the processing chamber. A rotating shaft is rotatably connected between the two grooves on opposite sides. A mounting frame is rotatably connected to each rotating shaft. A wave plate is slidably connected to each mounting frame. Two fixing rings are fixedly attached to each wave plate. The two fixing rings on the same wave plate are slidably connected to the corresponding rotating shaft. A connecting rod is rotatably connected between each mounting frame and the processing chamber. A first rotary motor is installed on each rotating shaft.
[0006] Each of the fixed rings is fixedly connected to a lever, and two levers on the same side are slidably connected in the same mounting frame. Each mounting frame is rotatably connected to a connecting shaft, and the upper end of each connecting shaft is fixedly connected to a cam. Each cam contacts the corresponding two levers.
[0007] Each of the connecting shafts has a second bevel gear fixedly connected to its lower end, and each second bevel gear has a first bevel gear meshing with it. Each first bevel gear is fixedly connected to its corresponding rotating shaft.
[0008] It also includes a gear ring rotatably connected to the processing chamber, a guide groove fixedly connected to the gear ring, a cutter slidably connected to the guide groove, a feed port opened on the processing chamber, and a second rotary motor installed between the gear ring and the processing chamber.
[0009] A method for preparing a shampoo includes the following steps:
[0010] Step 1: Add the raw materials into the crushing hopper and drive the third rotary motor to rotate;
[0011] Step 2: Shake the grinding bucket;
[0012] Step 3: Clamp the filter gauze between the four clamping rods and drive the second rotary motor to rotate;
[0013] Step 4: Drive the first rotary motor to rotate, and the two wave plates move back and forth, rubbing the filter gauze with the two wave plates. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the overall structure of the preparation device;
[0015] Figure 2 This is a schematic diagram of the support rod structure;
[0016] Figure 3 This is a structural schematic diagram of the support frame;
[0017] Figure 4 This is a schematic diagram of the shredder's structure;
[0018] Figure 5 This is a structural diagram of a fixed frame;
[0019] Figure 6 This is a schematic diagram of the clamping rod structure;
[0020] Figure 7 This is a schematic diagram of the toothed ring structure;
[0021] Figure 8 This is a structural diagram of the processing warehouse;
[0022] Figure 9 This is a structural diagram of the mounting frame;
[0023] Figure 10 This is a schematic diagram of the cam structure;
[0024] Figure 11 This is a flowchart of the shampoo preparation process.
[0025] In the picture:
[0026] 101. Crushing bucket; 102. Bucket lid; 103. Support frame; 104. Funnel; 105. Support rod; 106. Crushing blade; 107. Fixing rod; 108. Scraper.
[0027] Fixed frame 201; slider 202; clamping rod 203; spring 204; clamping piece 205; screw 206;
[0028] Gear ring 301; guide groove 302; cutter 303; feed inlet 304;
[0029] 401; 402; 403; 404; 405; 406; 407; 408;
[0030] First bevel gear 501; lever 502; cam 503; connecting shaft 504; second bevel gear 505. Detailed Implementation
[0031] like Figure 1-11 As shown:
[0032] A shampoo includes a processing chamber 401. Two grooves 403 are formed on the inner walls of both sides of the processing chamber 401. Two rotating shafts 405 are slidably connected to the corresponding two grooves 403. Two mounting frames 404 are rotatably connected to the two rotating shafts 405 respectively. Two wave plates 406 are slidably connected to the two mounting frames 404 respectively. Two fixing rings 407 are fixedly connected to each wave plate 406. Two fixing rings 407 are slidably connected to each rotating shaft 405. Two connecting rods 402 are rotatably connected between the two mounting frames 404 and the processing chamber 401 respectively. A first rotary motor is mounted on each rotating shaft 405.
[0033] Simultaneously, two first rotary motors are driven to rotate, and the two first rotary motors simultaneously drive the corresponding rotating shafts 405 to rotate, thereby causing the rotating shafts 405 to rotate within the slide grooves 403. The rotating shafts 405 and slide grooves 403 are in frictional contact, allowing the rotating shafts 405 to move along the trajectory of the slide grooves 403. Each rotating shaft 405 is rotatably connected to a mounting frame 404, and each mounting frame 404 is connected to the processing chamber 401 via a connecting rod 402. When the mounting frame 404 moves with the rotating shaft 405, the connecting rod 402 supports the mounting frame 404, preventing the mounting frame 404 from rotating freely on the rotating shaft 405. When the filter yarn... After the raw material powder wrapped in cloth is immersed in the processing chamber 401, the rotating shaft 405 is driven to move in the slide 403, thereby driving the two corrugated plates 406 to move through the mounting frame 404. Both corrugated plates 406 rotate from top to bottom, thereby squeezing the filter cloth and completing the extraction of raw materials. During the rotation of the rotating shaft 405, through a series of transmissions, the corrugated plates 406 are driven to slide on the corresponding mounting frame 404, so that the two corrugated plates 406 simulate the rubbing action of human hands, rubbing and processing the raw materials in the filter cloth, improving the processing speed of raw materials, and ensuring that the shampoo is not contaminated during the production process.
[0034] like Figure 8-10 As shown:
[0035] Four toggle blocks 502 are fixedly connected to four fixed rings 407 respectively. Two toggle blocks 502 are slidably connected in each mounting frame 404. Two connecting shafts 504 are rotatably connected in the two mounting frames 404 respectively. Two cams 503 are fixedly connected to the upper ends of the two connecting shafts 504 respectively. Each cam 503 is in contact with the corresponding two toggle blocks 502.
[0036] The drive shaft 504 rotates, causing it to rotate within the mounting frame 404, which in turn drives the cam 503 to rotate. When the cam 503 rotates, it alternately pushes the two levers 502 to move, causing them to slide within the mounting frame 404. Both levers 502 are fixed to the wave plate 406 via a fixing ring 407. As the levers 502 move, the wave plate 406 moves along with them, causing it to slide back and forth on the rotating shaft 405. The relative position between the rotating shaft 405 and the mounting frame 404 remains unchanged, resulting in a reciprocating sliding between the wave plate 406 and the mounting frame 404. When both wave plates 406 on both sides reciprocate, the filter gauze located between the two wave plates 406 is rubbed by the corrugated surfaces of the two wave plates 406, further extracting saponins and other components from the raw materials, thus completing the shampoo processing.
[0037] like Figure 10 As shown:
[0038] Two second bevel gears 505 are respectively fixed to the lower ends of two connecting shafts 504. Each second bevel gear 505 is meshed with a first bevel gear 501. The two first bevel gears 501 are respectively fixed to two rotating shafts 405.
[0039] When the two rotating shafts 405 are driven to rotate, the first bevel gears 501 fixed on the two rotating shafts 405 rotate together. Each first bevel gear 501 is meshed with a second bevel gear 505, so each first bevel gear 501 drives the corresponding second bevel gear 505 to rotate. In turn, the second bevel gear 505 drives the corresponding connecting shaft 504 to rotate, thereby driving the cam 503 to rotate. The protruding part of the cam 503 contacts the lever block 502 in turn, thereby driving the wave plate 406 to reciprocate.
[0040] like Figure 1 , 7 As shown in Figure 8:
[0041] The gear ring 301 is rotatably connected to the processing chamber 401, the guide groove 302 is fixedly connected to the gear ring 301, the cutter 303 is slidably connected to the guide groove 302, the feed port 304 is processed on the processing chamber 401, and a second rotary motor is installed between the gear ring 301 and the processing chamber 401.
[0042] The second rotary motor is driven to rotate, thereby driving the gear ring 301 to rotate on the processing chamber 401. The upper end face of the gear ring 301 is machined with helical teeth, and the lower end face of each clamping rod 203 is machined with corresponding helical teeth. This allows the gear ring 301 to mesh and drive the four clamping rods 203. When the gear ring 301 rotates, it drives the four clamping rods 203 to slide and extend on the fixed frame 201, thereby controlling the extension and contraction of the filter cloth fixed between the four clamping rods 203. When the filter cloth contracts, it exits through the feed inlet 3 on the side of the processing chamber 401. A metal wire is inserted into the guide groove 302. When the toothed ring 301 rotates, it drives the guide groove 302 to rotate, which in turn drives the metal wire to wrap around the filter cloth, thereby sealing the filter cloth and preventing raw materials from leaking from the top of the filter cloth when it is being rubbed, which could contaminate the shampoo. After the wrapping is completed, the cutter 303 is moved down, causing it to slide down the side of the guide groove 302 and cut the metal wire, thus completing the sealing process.
[0043] like Figure 5-7 As shown:
[0044] Four clamping rods 203 are meshed and connected to the toothed ring 301. Four sliders 202 are slidably connected in the four clamping rods 203 respectively. Each spring 204 is fixed between each slider 202 and the corresponding clamping rod 203. A fixed frame 201 is fixed between the four sliders 202.
[0045] The four corners of the filter gauze are fixed to the heads of the four clamping rods 203. Then, the toothed ring 301 is driven to rotate, so that the toothed ring 301 drives the four clamping rods 203 to move on the fixed frame 201 through meshing transmission. This causes the four clamping rods 203 to move towards the center of the fixed frame 201. At this time, the four springs 204 are compressed, which respectively generate a backward thrust on the four clamping rods 203, thereby increasing the stability of the four clamping rods 203 when they extend and preventing vibration when the toothed ring 301 meshes. This would cause the raw material powder collected on the filter gauze to fly into the shampoo product and contaminate it.
[0046] like Figure 6 As shown:
[0047] Four clamping pieces 205 are slidably connected to four clamping rods 203 respectively, and four screws 206 are rotatably connected to four clamping rods 203 respectively. Each clamping piece 205 is threadedly connected to the corresponding screw 206.
[0048] The four corners of the filter gauze are placed on the heads of the four clamping rods 203 and below the clamping plates 205. Then, the four screws 206 are rotated respectively, so that the four screws 206 drive the four clamping plates 205 to slide downward on the corresponding clamping rods 203 until the four clamping plates 205 press the four corners of the filter gauze tightly on the four clamping rods 203, thus fixing the filter gauze. This allows it to collect the raw material powder poured from the funnel 104, and the filter gauze covers the processing chamber 401 to prevent the raw material powder from flying into the processing chamber 401.
[0049] like Figure 1 , 2 As shown:
[0050] Two support rods 105 are fixed to the fixed frame 201, the crushing barrel 101 is rotatably connected between the two support rods 105, the support frame 103 is fixed to the lower end of the crushing barrel 101, and the funnel 104 is fixed to the lower end of the support frame 103.
[0051] Multiple raw materials are poured into the crushing barrel 101 and rotated between the two support rods 105, so that the lid 102 faces downward, thereby preventing the raw materials from leaking from the funnel 104. Then, the third rotating motor is started to crush the raw materials. During the crushing process, the crushing barrel 101 is continuously shaken so that the raw materials in the crushing barrel 101 come into more full contact with the crushing blades 106, thereby ensuring that the raw materials are completely crushed and further shortening the crushing processing time.
[0052] like Figure 3 , 4 As shown:
[0053] Two crushing blades 106 are rotatably connected to the bucket lid 102 and the support frame 103 respectively, and a third rotary motor is installed between the bucket lid 102 and the crushing blades 106.
[0054] The third rotary motor is driven to rotate, causing the crushing blade 106 to rotate on the lid 102. The crushing blade 106 on the lid 102 is connected to the scraper 108 via the fixing rod 107, so that the crushing blade 106 on the lid 102 synchronously drives the crushing blade 106 on the support frame 103 to rotate. When the third rotary motor rotates, the crushing barrel 101 is shaken, and the two crushing blades 106 rotate at the same time, so that the raw materials can have more contact with the crushing blades 106 when they are in the crushing barrel 101, further improving the crushing efficiency and shortening the crushing processing time.
[0055] like Figure 3 , 4 As shown:
[0056] Each crusher blade 106 is fixed with four fixing rods 107, and each scraper 108 is installed between two corresponding fixing rods 107. All four scrapers 108 are in contact with the inner wall of the crushing barrel 101.
[0057] When the crushing blade 106 on the lid 102 is driven to rotate, the four fixed rods 107 fixed to the crushing blade 106 rotate together. Each fixed rod 107 has a scraper 108 pinned to its lower end, and the other end of each scraper 108 is pinned to another fixed rod 107, thereby driving the crushing blade 106 on the support frame 103 to rotate, so that the two crushing blades 106 operate synchronously. When the two crushing blades 106 rotate, they drive the scraper 108 in the middle to move, so that the scraper 108 contacts the inner wall of the crushing barrel 101. The raw materials to be crushed contain a certain amount of moisture, and during the crushing process, the particles will adhere to the inner wall of the crushing barrel 101. The scraper 108 will continuously scrape and clean the inner wall of the crushing barrel 101, thereby ensuring that the crushed particles are uniform and fine.
[0058] A method for preparing a shampoo includes the following steps:
[0059] Step 1: Add the raw materials into the crushing bucket 101 and drive the third rotary motor to rotate;
[0060] Step 2: Shake the grinding bucket 101;
[0061] Step 3: Clamp the filter gauze between the four clamping rods 203 and drive the second rotary motor to rotate;
[0062] Step 4: Drive the first rotary motor to rotate, and the two wave plates 406 move back and forth, rubbing the filter gauze with the two wave plates 406.
Claims
1. A shampoo, characterized in that: The system includes a processing chamber (401), on which two grooves (403) are opened on the inner walls of both sides. A rotating shaft (405) is rotatably connected between the two grooves (403) on opposite sides. A mounting frame (404) is rotatably connected to each rotating shaft (405). A corrugated plate (406) is slidably connected to each mounting frame (404). Two fixing rings (407) are fixedly connected to each corrugated plate (406). The two fixing rings (407) on the same corrugated plate (406) are slidably connected to the corresponding rotating shaft (405). A connecting rod (402) is rotatably connected between each mounting frame (404) and the processing chamber (401). A first rotary motor is installed on each rotating shaft (405).
2. The shampoo according to claim 1, characterized in that: Each of the fixed rings (407) is fixedly connected to a lever (502). Two levers (502) on the same side are slidably connected in the same mounting frame (404). Each mounting frame (404) is rotatably connected to a connecting shaft (504). Each connecting shaft (504) is fixedly connected to a cam (503) at its upper end. Each cam (503) contacts the corresponding two levers (502).
3. The shampoo according to claim 2, characterized in that: Each of the connecting shafts (504) has a second bevel gear (505) fixedly connected to its lower end. Each second bevel gear (505) is meshed with a first bevel gear (501). Each first bevel gear (501) is fixedly connected to the corresponding rotating shaft (405).
4. The shampoo according to claim 3, characterized in that: It also includes a gear ring (301) rotatably connected to the processing chamber (401), a guide groove (302) fixedly connected to the gear ring (301), a cutter (303) slidably connected to the guide groove (302), a feed port (304) opened on the processing chamber (401), and a second rotary motor installed between the gear ring (301) and the processing chamber (401).
5. The shampoo according to claim 4, characterized in that: The toothed ring (301) is connected to four clamping rods (203) for meshing transmission. Each clamping rod (203) has a slider (202) slidably connected inside it. Each slider (202) is fixedly connected to the corresponding clamping rod (203) with a spring (204). A fixing frame (201) is fixedly connected between the four sliders (202).
6. The shampoo according to claim 5, characterized in that: Each clamping rod (203) is slidably connected to a clamping piece (205), and each clamping rod (203) is rotatably connected to a screw (206). Each clamping piece (205) is threadedly connected to the corresponding screw (206).
7. A shampoo according to claim 6, characterized in that: It also includes two support rods (105) fixed to the fixed frame (201), a crushing barrel (101) is rotatably connected between the two support rods (105), a support frame (103) is fixed to the lower end of the crushing barrel (101), and a funnel (104) is fixed to the lower end of the support frame (103).
8. A shampoo according to claim 7, characterized in that: A lid (102) is fixedly connected to the crushing barrel (101). A crushing blade (106) is rotatably connected to both the lid (102) and the support frame (103). A third rotary motor is installed between the lid (102) and the crushing blade (106).
9. A shampoo according to claim 8, characterized in that: Each of the crushing blades (106) is fixed with four fixing rods (107), and a scraper (108) is installed between every two corresponding fixing rods (107). All four scrapers (108) are in contact with the inner wall of the crushing barrel (101).
10. A method for preparing a shampoo according to claim 9, characterized in that: The preparation method includes the following steps: Step 1: Add the raw materials into the crushing bucket (101) and drive the third rotary motor to rotate; Step 2: Shake the grinding bucket (101); Step 3: Clamp the filter gauze between the four clamping rods (203) and drive the second rotary motor to rotate; Step 4: Drive the first rotary motor to rotate, and the two wave plates (406) move back and forth, rubbing the filter gauze with the two wave plates (406).