Copper wire continuous drawing forming equipment and method

Abstract

The invention discloses copper wire continuous wire drawing forming equipment and method, the copper wire continuous wire drawing forming equipment comprises a carrying wire positioning assembly, a feeding output component, a combined adjusting transmission mechanism, a wire pressing output component and a wire take-up mechanism, and the upper portion of one end of a carrying base on the carrying wire positioning assembly is in bolted connection with an assembling disc on the feeding output component. According to the device, a main sliding way formed by the sliding groove group plates and a sliding way structure of two groups of crossways are mainly utilized to be matched with the upper transverse hydraulic push plate and the vertical hydraulic push plate to output power to operate, so that the sliding groove base slides in the inner ways of the sliding groove group plates; before the operation, a hydraulic telescopic head on a back plate is output and operated to achieve an unlocking effect, and after unlocking, an electric lead screw, a sliding base and a hydraulic telescopic block are output and operated to achieve a disintegration effect, so that a transverse hydraulic push plate and a vertical hydraulic push plate are convenient to disassemble and replace; and the effect of direct processing after quick disintegration is achieved, and effective operation of efficiency is guaranteed.

Description

Technical Field

[0001] This invention relates to the field of copper wire drawing technology, and in particular to a continuous copper wire drawing forming equipment and method. Background Technology

[0002] Copper wire drawing machines are metal wire processing equipment used to adjust the diameter, roundness, and surface quality of copper wire through drawing processes to meet the production requirements of standard parts and other products. These machines are divided into two types: single-frequency and double-frequency. Single-frequency machines use an inline tower wheel structure and adjust tension via PLC, while double-frequency machines use a vertical structure and achieve precise control through PID calculations. The two types differ in energy consumption and maintenance costs. This equipment offers high production efficiency and good quality control, but its cost is relatively high and it requires professional operation and maintenance. It is widely used in the construction, electrical, and mechanical fields.

[0003] Existing copper wire drawing and forming equipment, such as the enameled copper wire drawing equipment disclosed in application number CN202411907240.X, belongs to the field of copper wire drawing technology. This enameled copper wire drawing equipment includes a main body with a processing groove inside, an inlet groove on one side of the main body, a control mechanism installed inside the processing groove, multiple drawing mechanisms installed on the outer wall of the control mechanism, a drive mechanism installed at the rear end of the main body, multiple adjustment mechanisms installed inside the drive mechanism, and an outlet groove on the other side of the main body. However, in the above technology, the multi-stage drawing processing structure is an integral, one-piece structure. When an adaptation change is required, the integral processing equipment will be in a paused state, affecting the user's processing efficiency. Therefore, we propose a continuous copper wire drawing and forming equipment and method to solve the above problems. Summary of the Invention

[0004] To address the aforementioned problems, this invention proposes a continuous copper wire drawing and forming equipment and method. This equipment and method primarily utilizes a main slide rail formed by a chute assembly plate and two sets of branch slide rails. Combined with a horizontal hydraulic push plate and a vertical hydraulic push plate, each can output power for operation, allowing the chute base to slide within the inner track of the chute assembly plate. Before this operation, the hydraulic telescopic head on the back plate is activated to unlock the mechanism. After unlocking, the electric screw, sliding base, and hydraulic telescopic block are activated to disassemble the mechanism, facilitating the removal and replacement of the horizontal and vertical hydraulic push plates. This allows for rapid disassembly and direct processing, ensuring efficient operation.

[0005] To achieve the above objectives, the present invention provides the following technical solution: A continuous copper wire drawing and forming device and method includes a wire mounting and fixing assembly, a feeding output component, a combined adjustment transmission mechanism, a wire pressing output component, and a take-up mechanism. An assembly plate on the feeding output component is bolted to one end of a mounting base on the wire mounting and fixing assembly. A sliding groove plate on the combined adjustment transmission mechanism is bolted to the upper middle part of the mounting base. A bolt base plate on the wire pressing output component is bolted to the outer side of the back plate on the combined adjustment transmission mechanism. A connecting plate on the take-up mechanism is bolted to the upper other end of the mounting base.

[0006] As a further technical solution, the mounting and positioning assembly also includes a bolt base, a first positioning guide wheel, a hydraulic lifting frame, a lifting block, lifting guide wheels, and a pad. The mounting base is supported by the pad below. The bolt base with the first positioning guide wheel is bolted to both ends of the middle part of the mounting base. The top of the bolt base is provided with a hydraulic lifting frame with the output end connected to the lifting block. The lifting guide wheel is provided on the upper outer side of the lifting block.

[0007] As a further technical solution, the feeding output component also includes an electric gear, a gear column, a rotating base groove, a center frame, a plug-in block, a raw material cylinder, a docking plate, a hydraulic telescopic rod, and a second positioning guide wheel. The gear column is provided above the center of the assembly plate, and the outer side of the gear column is meshed with the electric gear. The output end of the gear column is provided with a rotating base groove, and the center frame is bolted above the center of the rotating base groove. The plug-in block is provided on the outer side of the center frame, and the raw material cylinder is provided on the outer side of the plug-in block. The docking plate connecting the output end of the hydraulic telescopic rod is plugged into the outer side of the raw material cylinder, and the second positioning guide wheel is provided on the outer side of the upper part of the docking plate.

[0008] As a further technical solution, the combined adjustment transmission mechanism also includes a transverse hydraulic push plate, a vertical hydraulic push plate, a groove box, an electric screw, a sliding base, and a hydraulic telescopic block. The transverse end of the slide plate is provided with a transverse hydraulic push plate connected to the output end, and the longitudinal end of the slide plate is provided with a vertical hydraulic push plate connected to the output end. A groove box is provided above the side of the slide plate, and an electric screw is provided at the output end of the groove box. The electric screw is threadedly connected to the sliding base, and a hydraulic telescopic block connected to the output end is provided on the upper inner side of the sliding base.

[0009] As a further technical solution, the combined adjustment transmission mechanism also includes a slide base, a bolt pad, a slot pad, and a hydraulic telescopic head. The slide base is provided in the inner groove of the slide plate assembly, and the top of the slide base is bolted to the back plate through the bolt pad. A slot pad is provided on the inner side of one end of the back plate, and a hydraulic telescopic head is provided on the inner side of the other end of the back plate.

[0010] As a further technical solution, the combined adjustment transmission mechanism also includes a transfer guide wheel, an assembly shaft seat, a drive motor, a transmission wheel, and a clamping guide wheel. A transfer guide wheel is provided at one end of the front side of the back plate, and a clamping guide wheel is provided at the other end of the front side of the back plate. An assembly shaft seat with bolts is provided on the inner side of the back plate, and a transmission wheel connected to the output end of the drive motor is provided at the front end of the assembly shaft seat.

[0011] As a further technical solution, the wire pressing output component also includes a multi-cavity groove box, an inlet channel, a pump tube, a nozzle, a drive gear, a gear ring, a hydraulic rod, and a wire pressing rod. The front end of the bolt base is provided with a multi-cavity groove box for installing the inlet channel, and the lower output end of the multi-cavity groove box is provided with a pump tube. The output end of the pump tube is provided with a nozzle. A gear ring with the output end of the drive gear is sleeved on the inner side of the middle of the multi-cavity groove box, and a hydraulic rod is provided on the outer side of the gear ring. The output end of the hydraulic rod is provided with a wire pressing rod.

[0012] As a further technical solution, the take-up mechanism also includes a crossbeam, a transverse lead screw, a swing base, a wire inlet hole, a clamping bar assembly, a transmission rod assembly, a take-up cylinder, a clamping cylinder, and a transmission motor. The crossbeam is provided on the upper outer side of the connecting plate, and the output end of the crossbeam is provided with a transverse lead screw threadedly connected to the swing base. The wire inlet hole is provided below the swing base. The clamping bar assembly and the transmission rod assembly are arranged in parallel on the upper inner side of the connecting plate. The take-up cylinder is provided on the lower inner side of the connecting plate, and the two ends of the take-up cylinder pass through the connecting plate and are respectively connected to the clamping cylinder and the output end of the transmission motor.

[0013] This invention also proposes a method for continuous copper wire drawing and forming, using the above-mentioned equipment, with the following steps: Step S1: Loading and Positioning Insert and fix the raw material cylinder to the center frame's plug-in block, activate the hydraulic telescopic rod to push the docking plate to clamp the raw material cylinder; activate the electric gear drive to rotate the gear column, causing the raw material cylinder to rotate to the processing station; pass the copper wire through the second positioning guide wheel, the first positioning guide wheel and the lifting guide wheel in sequence, and adjust the height of the lifting guide wheel according to the copper wire specifications by driving the lifting block through the hydraulic lifting frame to tension and guide the copper wire. Step S2, wire drawing process The aligned copper wire is fed into the multi-cavity slot box through the clamping guide wheel and the inlet channel; the drive gear is started to drive the gear ring to rotate, and the hydraulic rod and the wire pressing rod are adjusted to the corresponding wire drawing position. The hydraulic rod drives the wire pressing rod to apply pressure to the copper wire, and the wire drawing is continuously drawn in conjunction with the multi-stage wire drawing dies with decreasing diameters in the multi-cavity slot box; during the wire drawing process, cooling lubricant is sprayed onto the wire drawing die through the pump pipe and nozzle; Step S3, Traction and Reel-in After the wire drawing is completed, the drive motor is started to drive the transmission wheel to rotate, and the drawn copper wire is pulled to the rear stage through the transfer guide wheel; the formed copper wire passes through the wire inlet hole, the clamping bar group and the transmission rod group in sequence, and is finally wound around the take-up drum; during the take-up process, the transverse screw is started to drive the swing base to slide horizontally back and forth, so that the copper wire is evenly wound on the take-up drum, and the drive motor drives the take-up drum to rotate at a constant speed to complete the take-up. Step S4, Modular Replacement When it is necessary to replace the wire drawing die or maintain the back plate, first activate the hydraulic telescopic head to unlock the slot seat; then activate the electric screw to drive the sliding base to move, so that the hydraulic telescopic block pushes the bolt pad, so that the back plate is released from the locked state; finally, activate the horizontal hydraulic push plate and the vertical hydraulic push plate respectively to push the slide base to move horizontally or vertically along the slide plate assembly to move the back plate to be replaced out of the work station.

[0014] Compared with the prior art, the beneficial effects of the present invention are: The invention device mainly utilizes the main slide rail formed by the slide rail assembly and the slide rail structure of two sets of branch tracks. With the help of the horizontal hydraulic push plate and the vertical hydraulic push plate, the slide rail base can be operated by outputting power separately, so that the slide rail base can slide in the inner track of the slide rail assembly. Before this operation, the hydraulic telescopic head on the back plate is operated to achieve the unlocking effect. After unlocking, the electric screw, sliding base and hydraulic telescopic block are operated to achieve the disassembly effect, which facilitates the removal and replacement of the horizontal hydraulic push plate and the vertical hydraulic push plate. This achieves the effect of quick disassembly and direct processing, ensuring efficient operation. Attached Figure Description

[0015] Figure 1 A schematic diagram of a continuous copper wire drawing and forming equipment and method; Figure 2 This is a schematic diagram of the structure viewed from below in this invention; Figure 3 This is a schematic diagram of the structure equipped with the alignment component in this invention; Figure 4 This is a schematic diagram of the feeding output component in this invention; Figure 5 This is a schematic diagram of the combined adjustment transmission mechanism in this invention; Figure 6 This is a schematic diagram of the structure of the transmission wheel and the clamping guide wheel in this invention; Figure 7 This is a schematic diagram of the wire pressing output component in this invention; Figure 8 This is a schematic diagram of the hydraulic rod and the thread pressing rod in this invention; Figure 9 This is a schematic diagram of the winding mechanism in this invention.

[0016] In the diagram: 1. Mounting assembly; 101. Mounting base; 102. Bolted base frame; 103. First positioning guide wheel; 104. Hydraulic lifting frame; 105. Lifting block; 106. Lifting guide wheel; 107. Pad block; 2. Feeding output component; 201. Assembly plate; 202. Electric gear; 203. Gear column; 204. Rotating base groove; 205. Center frame; 206. Insertion block; 207. Raw material cylinder; 208. Connecting plate; 209. Hydraulic telescopic rod; 2010. Second positioning guide wheel; 3. Combined adjustment transmission mechanism; 301. Slide chute plate; 302. Horizontal hydraulic push plate; 303. Vertical hydraulic push plate; 304. Protruding groove box; 305. Electric lead screw; 306. Sliding base; 307. Hydraulic telescopic block; 308. Slide chute base; 309. Bolt washer; 3010. Back plate; 3011. Slot seat; 3012. Hydraulic telescopic head; 3013. Transfer guide wheel; 3014. Assembly shaft seat; 3015. Drive motor; 3016. Transmission wheel; 3017. Clamping guide wheel; 4. Wire pressing output component; 401. Bolt base plate; 402. Multi-cavity slot box; 403. Inlet channel; 404. Pump pipe; 405. Nozzle; 406. Drive gear; 407. Gear ring; 408. Hydraulic rod; 409. Wire pressing rod; 5. Take-up mechanism; 501. Connecting sleeve plate; 502. Cross frame; 503. Transverse lead screw; 504. Swing base; 505. Inlet hole; 506. Clamping bar assembly; 507. Transmission rod assembly; 508. Take-up drum; 509. Clamping cylinder; 5010. Transmission motor. Detailed Implementation

[0017] In the description of this invention, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings and are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the invention. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this invention, unless otherwise stated, "a plurality of" means two or more.

[0018] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art will understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0019] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0020] Please see Figure 1-9 In this embodiment of the invention, a continuous copper wire drawing forming device and method includes a wire mounting and fixing assembly 1, a feeding output component 2, a combined adjustment transmission mechanism 3, a wire pressing output component 4, and a wire take-up mechanism 5. The mounting base 101 on the mounting and fixing assembly 1 is bolted to the upper part of one end of the mounting base 101, and the mounting base 101 is bolted to the upper part of the middle of the mounting base 101, and the sliding groove plate 301 on the combined adjustment transmission mechanism 3 is bolted to the outer side of the back plate 3010 on the combined adjustment transmission mechanism 3, and the bolt base plate 401 on the wire pressing output component 4 is bolted to the upper part of the other end of the mounting base 101, and the connecting sleeve plate 501 on the wire take-up mechanism 5 is bolted to the upper part of the other end of the mounting base 101.

[0021] The mounting assembly 1 also includes a bolt base 102, a first positioning guide wheel 103, a hydraulic lifting frame 104, a lifting block 105, a lifting guide wheel 106, and a pad 107. The mounting base 101 is supported by the pad 107. The bolt base 102, which is used to install the first positioning guide wheel 103, is bolted to both ends of the middle part of the mounting base 101. The top of the bolt base 102 is provided with a hydraulic lifting frame 104 whose output end is connected to the lifting block 105. The lifting guide wheel 106 is provided on the outer side of the upper part of the lifting block 105.

[0022] In an embodiment of the present invention, after the second positioning guide wheel 2010 outputs the material, the hydraulic lifting frame 104 at the top of the bolt base 102 is activated when the guide height needs to be adjusted according to the different specifications of the copper wire. Its output end drives the lifting block 105 to move vertically up and down, thereby adjusting the height of the lifting guide wheel 106 on the outside of the lifting block 105. When it is taut, the output copper wire passes through the first positioning guide wheel 103 and the lifting guide wheel 106 in sequence to guide the transmission trajectory of the output copper wire and prevent bending or deviation during the transmission of the copper wire.

[0023] The feeding output component 2 also includes an electric gear 202, a gear column 203, a rotating base groove 204, a center frame 205, a plug-in block 206, a raw material cylinder 207, a docking plate 208, a hydraulic telescopic rod 209, and a second positioning guide wheel 2010. The gear column 203 is provided above the middle of the assembly plate 201, and the outer side of the gear column 203 is meshed with the electric gear 202. The output end of the gear column 203 is provided with a rotating base groove 204, and the center frame 205 is bolted above the middle of the rotating base groove 204. The plug-in block 206 is provided on the outer side of the center frame 205, and the raw material cylinder 207 is provided on the outer side of the plug-in block 206. The docking plate 208, which connects to the output end of the hydraulic telescopic rod 209, is plugged into the outer side of the raw material cylinder 207, and the second positioning guide wheel 2010 is provided on the upper outer side of the docking plate 208.

[0024] In this embodiment of the invention, the raw material cylinder 207 wound with copper wire is inserted and fixed to the insertion block 206 on the outer side of the center frame 205 through the inner groove, so as to realize the quick clamping of the raw material cylinder 207. The hydraulic telescopic rod 209 is activated, and the output end of the hydraulic telescopic rod 209 pushes the docking plate 208 to fit against the outside of the raw material cylinder 207, so as to clamp and fix the raw material cylinder 207. The electric gear 202 above the assembly plate 201 is activated, which meshes with the gear column 203 to drive the rotating base groove 204 at the top of the gear column 203 and the raw material cylinder 207 above it to rotate synchronously so that the installed raw material cylinder 207 is aligned with the processing output end. When processing is required, the copper wire passes through the raw material cylinder 207 and then through the second positioning guide wheel 2010 on the outer side above the docking plate 208 to complete the secondary positioning and guidance, ensuring the straightness of the copper wire output.

[0025] The combined adjustment transmission mechanism 3 also includes a horizontal hydraulic push plate 302, a vertical hydraulic push plate 303, a groove box 304, an electric screw 305, a sliding base 306, and a hydraulic telescopic block 307. The horizontal end of the slide plate 301 is provided with a horizontal hydraulic push plate 302 connected to the output end, and the vertical end of the slide plate 301 is provided with a vertical hydraulic push plate 303 connected to the output end. The groove box 304 is provided on the upper side of the slide plate 301, and the output end of the groove box 304 is provided with an electric screw 305. The electric screw 305 is threadedly connected to the sliding base 306, and the upper inner side of the sliding base 306 is provided with a hydraulic telescopic block 307 connected to the output end.

[0026] In this embodiment of the invention, an electric lead screw 305 at the output end of the slot box 304 is used. The electric lead screw 305 drives the sliding base 306 to slide through the threaded transmission. After the hydraulic telescopic block 307 above the sliding base 306 is output and operated, the hydraulic telescopic block 307 contacts the bolt pad 309 to achieve the effect of sliding operation. After the sliding operation is disengaged, the horizontal hydraulic push plate 302 at the horizontal end of the starting slide rail assembly plate 301 and the vertical hydraulic push plate 303 at the vertical end push the slide rail base 308 to move horizontally and vertically along the slide rail assembly plate 301, thereby replacing one of the back plates 3010 for effective replacement, thereby reducing the difficulty of equipment replacement.

[0027] The combined adjustment transmission mechanism 3 also includes a slide base 308, a bolt washer 309, a slot seat 3011, and a hydraulic telescopic head 3012. The slide base 308 is provided in the inner groove of the slide plate 301, and the top of the slide base 308 is bolted to the back plate 3010 through the bolt washer 309. The slot seat 3011 is provided on the inner side of one end of the back plate 3010, and the hydraulic telescopic head 3012 is provided on the inner side of the other end of the back plate 3010.

[0028] In an embodiment of the present invention, when it is necessary to replace the wire drawing die, the hydraulic telescopic head 3012 on the back plate 3010 outputs power to drive the output end to run, so as to achieve the effect of unlocking the card slot 3011 on the back plate 3010.

[0029] The combined adjustment transmission mechanism 3 also includes a transfer guide wheel 3013, an assembly bearing 3014, a drive motor 3015, a transmission wheel 3016, and a clamping guide wheel 3017. The transfer guide wheel 3013 is provided at one end of the front side of the back plate 3010, and the clamping guide wheel 3017 is provided at the other end of the front side of the back plate 3010. The assembly bearing 3014 is bolted to the inner side of the back plate 3010, and the front end of the assembly bearing 3014 is provided with a transmission wheel 3016 that connects to the output end of the drive motor 3015.

[0030] In an embodiment of the present invention, after the copper wire passes through the first positioning guide wheel 103 and the lifting guide wheel 106, the copper wire is output through the clamping guide wheel 3017 to form a clamping structure. After the wire drawing is completed, the drive motor 3015 connected to the shaft seat 3014 mounted on the inner side of the start back plate 3010 is activated. The output end of the drive motor 3015 drives the transmission wheel 3016 to rotate. After rotation, the transmission wheel 3016 stretches and transmits the copper wire and transfers it to the next stage for processing through the transfer guide wheel 3013.

[0031] The wire pressing output component 4 also includes a multi-cavity groove box 402, an inlet channel 403, a pump tube 404, a nozzle 405, a drive gear 406, a gear ring 407, a hydraulic rod 408, and a wire pressing rod 409. The front end of the bolt base plate 401 is provided with a multi-cavity groove box 402 for installing the inlet channel 403, and the lower output end of the multi-cavity groove box 402 is provided with a pump tube 404. The output end of the pump tube 404 is provided with a nozzle 405. The gear ring 407, which is provided with the output end of the drive gear 406, is sleeved on the inner side of the middle of the multi-cavity groove box 402, and the outer side of the gear ring 407 is provided with a hydraulic rod 408. The output end of the hydraulic rod 408 is provided with a wire pressing rod 409.

[0032] In this embodiment of the invention, the copper wire passes through the inlet channel 403 on the multi-cavity groove box 402 at the front end of the bolt base 401 and enters the wire drawing cavity of the multi-cavity groove box 402. The multi-cavity groove box 402 is provided with multi-stage wire drawing dies with decreasing diameters to provide a basis for multi-stage wire drawing. The drive gear 406 on the inner side of the middle of the multi-cavity groove box 402 is activated, which drives the sleeved gear ring 407 to rotate. The hydraulic rod 408 connected to the outer side of the gear ring 407 is circumferentially distributed and adjusted with the gear ring 407. The pressure position of the pressure rod 409 can be adjusted according to the wire drawing position. The hydraulic rod 408 outputs hydraulic power to drive the pressure rod 409 at the output end to apply pressure to the copper wire to achieve the wire drawing effect, realizing continuous wire drawing from coarse to fine. During the wire drawing process, the pre-added cooling lubricant is powered by the pump pipe 404 to drive the output end to run. It is output to the wire drawing die part of the multi-cavity groove box 402 through the nozzle 405 to achieve the cooling and lubrication effect.

[0033] The take-up mechanism 5 also includes a crossbeam 502, a transverse lead screw 503, a swing base 504, a wire inlet hole 505, a pair of clamping rods 506, a transmission rod assembly 507, a take-up drum 508, a clamping cylinder 509, and a transmission motor 5010. The crossbeam 502 is provided on the upper outer side of the connecting plate 501, and the output end of the crossbeam 502 is provided with a transverse lead screw 503 threadedly connected to the swing base 504. The wire inlet hole 505 is provided on the lower part of the swing base 504. The pair of clamping rods 506 and the transmission rod assembly 507 are arranged in parallel on the upper inner side of the connecting plate 501. The take-up drum 508 is provided on the lower inner side of the connecting plate 501, and the two ends of the take-up drum 508 pass through the connecting plate 501 and are respectively connected to the clamping cylinder 509 and the output end of the transmission motor 5010.

[0034] In this embodiment of the invention, after the formed copper wire passes through the transfer guide wheel 3013 of the last group, it first passes through the wire inlet hole 505 of the swing base 504 below the cross frame 502. The horizontal lead screw 503 at the output end of the cross frame 502 is started, which drives the swing base 504 to slide horizontally back and forth, so that the copper wire is evenly distributed and avoids one-sided accumulation during winding. After the copper wire passes through the wire inlet hole 505, it enters the transmission between the clamping rod group 506 and the transmission rod group 507 on the inner side of the connecting plate 501. After transmission, the wire bundle is wound on the winding drum 508. The transmission motor 5010 at the other end of the winding drum 508 is started, and its output end drives the winding drum 508 to rotate at a constant speed. Through the rotational pulling force of the winding drum 508, the continuous winding of the copper wire is achieved.

[0035] The method of using this continuous copper wire drawing and forming equipment involves first inserting and fixing the raw material cylinder 207, which is wound with copper wire, into the inner slot of the center frame 205 via the insertion block 206 on the outer side, thus achieving rapid clamping of the raw material cylinder 207. Then, the hydraulic telescopic rod 209 is activated, and its output end pushes the docking plate 208 to the outside of the raw material cylinder 207, achieving clamping and fixing. Next, the electric gear 202 above the assembly plate 201 is activated, meshing with the gear column 203 to drive the rotating base groove 204 at the top of the gear column 203 and the raw material cylinder 207 above it to rotate synchronously, so that the installed raw material cylinder 207 aligns with the processing output end. When processing is required, the copper wire passes through the raw material cylinder 207 and then through the docking plate 206. The second positioning guide wheel 2010 on the outer side of the upper part of the 8 completes secondary positioning and guidance to ensure the straightness of the copper wire output. After the second positioning guide wheel 2010 outputs the material, if the guide height needs to be adjusted according to the different specifications of the copper wire, the hydraulic lifting frame 104 at the top of the bolt base frame 102 is activated. Its output end drives the lifting block 105 to move vertically up and down, thereby adjusting the height of the lifting guide wheel 106 on the outer side of the lifting block 105. When straightened, the output copper wire passes through the first positioning guide wheel 103 and the lifting guide wheel 106 in sequence to guide the transmission trajectory of the output copper wire and prevent bending or deviation during the transmission of the copper wire. After the copper wire passes through the first positioning guide wheel 103 and the lifting guide wheel 106, the copper wire passes through the clamping guide wheel 3017 to form a clamping structure for further transmission. The output is processed so that the copper wire passes through the inlet channel 403 on the multi-cavity groove box 402 at the front end of the bolt base plate 401 and enters the wire drawing cavity of the multi-cavity groove box 402. The multi-cavity groove box 402 is equipped with multi-stage wire drawing dies with decreasing diameters to provide a basis for multi-stage wire drawing. The drive gear 406 on the inner side of the middle of the multi-cavity groove box 402 is activated, which drives the sleeved gear ring 407 to rotate. The hydraulic rod 408 connected to the outer side of the gear ring 407 is circumferentially adjusted with the gear ring 407. The pressure position of the pressure rod 409 can be adjusted according to the wire drawing position. The hydraulic rod 408 outputs hydraulic power to drive the pressure rod 409 at the output end to apply pressure to the copper wire to achieve the wire drawing effect, realizing continuous wire drawing from coarse to fine. During the wire drawing process, the pre-added cooling lubricant is used. The agent outputs power through pump pipe 404 to drive the output end, and is output through nozzle 405 to the wire drawing die part of multi-cavity slot box 402 to achieve the effect of cooling and lubrication. After the wire drawing is completed, the drive motor 3015 connected to the shaft seat 3014 on the inner side of the start back plate 3010 is activated. The output end of the drive motor 3015 drives the transmission wheel 3016 to rotate. After rotation, the transmission wheel 3016 stretches and transmits the copper wire and then transmits it to the next stage for processing through the transfer guide wheel 3013. After the formed copper wire passes out from the last set of transfer guide wheels 3013, it first passes through the wire inlet hole 505 of the swing base 504 below the cross frame 502. The horizontal screw 503 at the output end of the cross frame 502 is activated, which drives the swing base 504 to slide horizontally back and forth.To ensure even distribution of the copper wire and prevent one-sided accumulation during take-up, the copper wire passes through the inlet hole 505 and enters the transmission rod assembly 507 on the inner side of the connecting plate 501 for transmission. After transmission, the wire bundle is wound onto the take-up drum 508. The drive motor 5010 at the other end of the take-up drum 508 is started, and its output end drives the take-up drum 508 to rotate at a constant speed. Through the rotational tension of the take-up drum 508, continuous take-up of the copper wire is achieved. When it is necessary to change the drawing die, the hydraulic telescopic head 3012 on the back plate 3010 outputs power to drive the output end to achieve the release of the card slot 3011 on the back plate 3010. The lock works as follows: After unlocking, the electric screw 305 at the output end of the slot box 304 drives the sliding base 306 to slide via threaded transmission. The hydraulic telescopic block 307 above the sliding base 306 then contacts the bolt pad 309 to achieve sliding operation. After the sliding operation dissipates, the horizontal hydraulic push plate 302 at the horizontal end and the vertical hydraulic push plate 303 at the vertical end of the chute assembly plate 301 push the chute base 308 to move horizontally and vertically along the chute assembly plate 301, respectively. This allows for the effective replacement of one set of back plates 3010, reducing the difficulty of equipment replacement.

[0036] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the invention can be implemented in other specific forms without departing from its spirit or essential characteristics. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of the invention is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within the present invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0037] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A continuous copper wire drawing and forming device, comprising a wire-fixing assembly (1), a feeding and output component (2), a combined adjusting transmission mechanism (3), a wire-pressing output component (4), and a wire-receiving mechanism (5), characterized in that: The mounting base (101) on the mounting assembly (1) is bolted to one end of the mounting base (101) on the mounting base (101), and the mounting base (101) is bolted to the middle of the mounting base (101), and the sliding groove plate (301) on the combined adjustment transmission mechanism (3) is bolted to the outer side of the back plate (3010) on the combined adjustment transmission mechanism (3), and the bolt base plate (401) on the wire pressing output component (4) is bolted to the outer side of the back plate (3010) on the combined adjustment transmission mechanism (3). The mounting base (101) is bolted to the other end of the mounting base (101), and the connecting plate (501) on the take-up mechanism (5) is bolted to the top.

2. The continuous copper wire drawing and forming equipment according to claim 1, characterized in that: The mounting alignment assembly (1) also includes a bolt base frame (102), a first positioning guide wheel (103), a hydraulic lifting frame (104), a lifting block (105), a lifting guide wheel (106), and a pad (107). The mounting base (101) is supported by the pad (107) at the bottom. The two ends of the middle part of the mounting base (101) are bolted to the bolt base frame (102) on which the first positioning guide wheel (103) is installed. The top of the bolt base frame (102) is provided with a hydraulic lifting frame (104) whose output end is connected to the lifting block (105). The lifting block (105) is provided with a lifting guide wheel (106) on the upper outer side.

3. The continuous copper wire drawing and forming equipment according to claim 2, characterized in that: The feeding output component (2) also includes an electric gear (202), a gear column (203), a rotating base groove (204), a center frame (205), a plug-in block (206), a raw material cylinder (207), a docking plate (208), a hydraulic telescopic rod (209), and a second positioning guide wheel (2010). The gear column (203) is provided above the center of the assembly plate (201), and the outer side of the gear column (203) is meshed with the electric gear (202). The output of the gear column (203) A rotating base groove (204) is provided at the end, and a center frame (205) is bolted to the upper middle part of the rotating base groove (204). A plug-in block (206) is provided on the outer side of the center frame (205), and a raw material cylinder (207) is provided on the outer side of the plug-in block (206). A docking plate (208) for connecting the output end of the hydraulic telescopic rod (209) is inserted into the outer side of the raw material cylinder (207), and a second positioning guide wheel (2010) is provided on the upper outer side of the docking plate (208).

4. The continuous copper wire drawing and forming equipment according to claim 1, characterized in that: The combined adjustment transmission mechanism (3) further includes a horizontal hydraulic push plate (302), a vertical hydraulic push plate (303), a groove box (304), an electric screw (305), a sliding base (306), and a hydraulic telescopic block (307). The horizontal end of the slide plate (301) is provided with a horizontal hydraulic push plate (302) connected to the output end. The vertical end of the slide plate (301) is provided with a vertical hydraulic push plate (303) connected to the output end. The groove box (304) is provided above the side of the slide plate (301), and the output end of the groove box (304) is provided with an electric screw (305). The electric screw (305) is threadedly connected to the sliding base (306), and the upper inner side of the sliding base (306) is provided with a hydraulic telescopic block (307) connected to the output end.

5. The continuous copper wire drawing and forming equipment according to claim 4, characterized in that: The combined adjustment transmission mechanism (3) also includes a slide base (308), a bolt washer (309), a slot seat (3011), and a hydraulic telescopic head (3012). The slide base (308) is provided in the inner groove of the slide plate (301), and the top of the slide base (308) is bolted to the back plate (3010) through the bolt washer (309). A slot seat (3011) is provided on the inner side of one end of the back plate (3010), and a hydraulic telescopic head (3012) is provided on the inner side of the other end of the back plate (3010).

6. The continuous copper wire drawing and forming equipment according to claim 5, characterized in that: The combined adjustment transmission mechanism (3) also includes a transfer guide wheel (3013), an assembly bearing (3014), a drive motor (3015), a transmission wheel (3016), and a clamping guide wheel (3017). The transfer guide wheel (3013) is provided at one end of the front side of the back plate (3010), and the clamping guide wheel (3017) is provided at the other end of the front side of the back plate (3010). The assembly bearing (3014) is bolted to the inner side of the back plate (3010), and the front end of the assembly bearing (3014) is provided with a transmission wheel (3016) that connects to the output end of the drive motor (3015).

7. The continuous copper wire drawing and forming equipment according to claim 1, characterized in that: The wire pressing output component (4) further includes a multi-cavity slotted box (402), an inlet channel (403), a pump tube (404), a nozzle (405), a drive gear (406), a gear ring (407), a hydraulic rod (408), and a wire pressing rod (409). The front end of the bolt base plate (401) is provided with a multi-cavity slotted box (402) for installing the inlet channel (403), and the lower output end of the multi-cavity slotted box (402) is provided with a pump tube (404). The output end of the pump tube (404) is provided with a nozzle (405). The inner side of the middle of the multi-cavity slotted box (402) is sleeved with a gear ring (407) for which the output end of the drive gear (406) is provided, and the outer side of the gear ring (407) is provided with a hydraulic rod (408). The output end of the hydraulic rod (408) is provided with a wire pressing rod (409).

8. The continuous copper wire drawing and forming equipment according to claim 1, characterized in that: The take-up mechanism (5) also includes a crossbeam (502), a transverse lead screw (503), a swing base (504), a wire inlet (505), a clamping rod assembly (506), a transmission rod assembly (507), a take-up cylinder (508), a clamping cylinder (509), and a transmission motor (5010). The crossbeam (502) is provided on the outer side of the upper part of the connecting plate (501), and the output end of the crossbeam (502) is provided with a transverse lead screw threadedly connected to the swing base (504). The rod (503) has a wire inlet hole (505) below the swing base (504). The upper inner side of the connecting plate (501) is provided with a pair of parallel clamping rods (506) and a transmission rod group (507). The lower inner side of the connecting plate (501) is provided with a take-up cylinder (508). The two ends of the take-up cylinder (508) pass through the connecting plate (501) and are respectively connected to the clamping cylinder (509) and the output end of the transmission motor (5010).

9. A method for using a continuous copper wire drawing and forming equipment, comprising using a continuous copper wire drawing and forming equipment as described in any one of claims 1-8, characterized in that: Includes the following steps: Step S1: Feeding and Positioning Insert and fix the raw material cylinder (207) to the insertion block (206) of the center frame (205), start the hydraulic telescopic rod (209) to push the docking plate (208) to clamp the raw material cylinder (207); start the electric gear (202) to drive the gear column (203) to rotate, and drive the raw material cylinder (207) to rotate to the processing station; pass the copper wire through the second positioning guide wheel (2010), the first positioning guide wheel (103) and the lifting guide wheel (106) in sequence, and adjust the height of the lifting guide wheel (106) according to the specifications of the copper wire by driving the lifting block (105) through the hydraulic lifting frame (104) to tension and guide the copper wire. Step S2, wire drawing process The aligned copper wire is fed into the multi-cavity slot box (402) through the clamping guide wheel (3017) and the inlet channel (403); the drive gear (406) is activated to drive the gear ring (407) to rotate, and the hydraulic rod (408) and the wire pressing rod (409) are adjusted to the corresponding wire drawing position. The hydraulic rod (408) drives the wire pressing rod (409) to apply pressure to the copper wire, and the multi-stage wire drawing die with decreasing diameter in the multi-cavity slot box (402) is used for continuous wire drawing; during the wire drawing process, cooling lubricant is sprayed onto the wire drawing die through the pump pipe (404) and the nozzle (405); Step S3, Traction and Reel-in After the wire drawing is completed, the drive motor (3015) is started to drive the transmission wheel (3016) to rotate, and the drawn copper wire is pulled to the rear stage through the transfer guide wheel (3013); the formed copper wire passes through the wire inlet hole (505), the clamping rod group (506) and the transmission rod group (507) in sequence, and is finally wound on the take-up drum (508); during the take-up process, the transverse screw (503) is started to drive the swing base (504) to slide horizontally back and forth, so that the copper wire is evenly wound on the take-up drum (508), and the drive motor (5010) drives the take-up drum (508) to rotate at a constant speed to complete the take-up; Step S4, Modular Replacement When it is necessary to replace the wire drawing die or maintain the back plate (3010), first activate the hydraulic telescopic head (3012) to unlock the slot seat (3011); then activate the electric screw (305) to drive the sliding base (306) to move, so that the hydraulic telescopic block (307) pushes the bolt pad (309) to release the back plate (3010) from the locked state; finally activate the horizontal hydraulic push plate (302) and the vertical hydraulic push plate (303) respectively to push the slide base (308) to move horizontally or vertically along the slide plate (301) to move the back plate (3010) to be replaced out of the work station.

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