A copper wire tensile strength testing mechanism

By designing clamping and protective components, the problems of unreliable fixing and safety hazards in copper wire tensile strength testing are solved, achieving simple and convenient copper wire fixing and safe testing.

CN224435966UActive Publication Date: 2026-06-30SUZHOU KANGXIN NEW MATERIALS CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SUZHOU KANGXIN NEW MATERIALS CO LTD
Filing Date
2025-05-29
Publication Date
2026-06-30

AI Technical Summary

Technical Problem

Existing copper wire tensile strength testing devices are cumbersome to operate, the copper wire is not securely fixed and is prone to loosening, and when the copper wire breaks, it may bounce or fly off at high speed, posing a safety hazard.

Method used

The clamping components quickly secure both ends of the copper wire, and the protective components provide protection during testing to prevent the copper wire from bouncing or flying away and injuring the operator if it breaks.

Benefits of technology

It ensures that both ends of the copper wire are securely fixed, is simple and convenient to operate, avoids safety hazards caused by loose or broken copper wires, and improves the safety of testing.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224435966U_ABST
    Figure CN224435966U_ABST
Patent Text Reader

Abstract

This utility model provides a copper wire tensile strength testing mechanism, relating to the field of copper wire tensile strength testing technology. It includes: a tensile testing instrument body, a fixed plate fixedly mounted on the top of the tensile testing instrument body, a movable plate on the other side of the fixed plate, and mounting frames on opposite sides of the fixed plate and the movable plate. This testing mechanism can quickly fix both ends of the copper wire using clamping components, making the operation simple and convenient, saving time and effort. The copper wire ends are securely fixed, preventing loosening during stretching. Furthermore, the protective components activate during testing to prevent the copper wire from snapping and striking the operator at high speed, or from breaking into fragments that could injure the eyes or other body parts.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of copper wire tensile performance testing technology, specifically a copper wire tensile performance testing mechanism. Background Technology

[0002] In daily life, copper wire is used as a conductor. It has excellent electrical conductivity and is widely used in the manufacture of wires, cables, and brushes. It also has good thermal conductivity, making it suitable for manufacturing magnetic instruments and meters that require protection against magnetic interference, such as compasses and aviation instruments. Furthermore, it has excellent plasticity, making it easy to process by hot and cold pressure, and can be made into copper materials such as tubes, rods, wires, strips, strips, plates, and foils. Pure copper products include both smelted and processed products. When using copper wire as a conductor, quality testing is required during the copper wire production process, which necessitates the use of strength testing devices.

[0003] However, existing testing devices have complicated operating procedures for testing the tensile strength of copper wires. When stretching the copper wire, the two ends that are fixed to it are prone to loosening, which can easily lead to safety accidents. At the same time, when the copper wire suddenly breaks, the broken end may bounce up at high speed or break into pieces and fly out. The bounced copper wire may hit the operator, and the flying copper wire may cause eye injuries or abrasions and cuts to other parts of the body. Utility Model Content

[0004] The technical problem to be solved by this utility model is to provide a copper wire tensile performance testing mechanism. The clamping component can quickly fix both ends of the copper wire, making the operation simple and convenient, saving time and effort. The two ends of the copper wire are firmly fixed, preventing the copper wire from loosening when stretched. Secondly, the protective component can activate the protective function during testing to prevent the copper wire from breaking and bouncing at high speed, hitting the operator, and preventing the broken copper wire from flying into pieces and injuring the eyes or other body parts.

[0005] The technical problem to be solved by this utility model is achieved by the following technical solution:

[0006] A copper wire tensile performance testing mechanism includes: a tensile tester body, a fixed plate fixedly installed on the top of the tensile tester body, a movable plate provided on the other side of the fixed plate, and mounting frames respectively provided on the opposite side of the fixed plate and the movable plate;

[0007] A clamping assembly is provided on each of the two mounting frames for quickly clamping and fixing copper wires. The clamping assembly includes: a through hole, a screw a, a clamping plate, a cavity, a gear a, a gear b, and a transmission chain.

[0008] A protective component is provided on the top of the tensile testing instrument body to improve safety when testing copper wires. The protective component includes: a protective cover, a protective door, a fitting plate, a fitting groove, and a partition plate.

[0009] Furthermore, each of the top and bottom of the mounting frame has through holes, and each through hole has a screw a inside. Two clamping plates are fixedly installed at opposite ends of the two screws a. The mounting frame has a C-shaped cavity inside, and gears a are provided inside both ends of the cavity. The two gears a are threadedly connected to the two screws a. Two gears b are provided on one side of the cavity, and a transmission chain connects the two gears b to the two gears a.

[0010] Furthermore, a protective cover is fixedly installed on the top of the tensile testing instrument body. A protective door is rotatably connected between the inner walls of the opening of the protective cover on both sides. A fitting plate is fixedly connected to the inner walls of the opening of the protective cover on both sides. A fitting groove is opened on the inner walls of the opening of the protective cover on both sides. A partition plate is fixedly installed on the outside of the fixed plate and the movable plate.

[0011] Furthermore, a drive motor is fixedly installed on the top of each mounting frame. The drive shaft of the drive motor is connected to the rotating shaft of the gear b located at the top. A connecting rod is fixedly connected between the shaft centers of the two gears b. Two guide blocks are fixedly connected to the inner wall of each through hole. Two symmetrically arranged guide grooves are opened on the outside of the screw a. The guide blocks are located inside the guide grooves respectively.

[0012] Furthermore, a moving groove is provided on the top of the tensile testing instrument body near the moving plate. Screws b are rotatably connected to opposite ends inside the moving groove. A moving block is slidably connected inside the moving groove. The moving block is threaded to the outside of the screws b. The top of the moving block is connected to the bottom of the moving plate.

[0013] Furthermore, a device cavity is provided on one side of the moving slot, and a cover plate is provided on the top of the device cavity. A geared motor is fixedly installed inside the device cavity, and one end of the drive shaft of the geared motor is connected to one end of the screw b.

[0014] Furthermore, a tensile detector is fixedly installed on one side of the fixed plate, and the output end of the tensile detector is connected to the mounting frame on one side. The top of the tensile tester body is provided with scale lines.

[0015] The beneficial effects of this utility model are:

[0016] The advantages of this invention are that the clamping component can quickly fix both ends of the copper wire, making the operation simple and convenient, saving time and effort. The copper wire ends are firmly fixed, preventing them from loosening when the copper wire is stretched. Secondly, the protective component can activate the protective function during detection, preventing the copper wire from snapping up at high speed and hitting the operator when it breaks, as well as preventing the broken copper wire segments from flying and injuring the eyes or other body parts. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0018] Figure 2 This is a cross-sectional view of the overall structure of this utility model.

[0019] Figure 3 This is a schematic diagram of the screw a structure of this utility model.

[0020] Figure 4 This is a schematic diagram of the movable plate structure of this utility model.

[0021] Figure 5 This is a schematic diagram of the tensile force detector structure of this utility model.

[0022] Figure 6 For the present utility model Figure 2 Enlarged view of point A in the middle.

[0023] Figure 7 For the present utility model Figure 5 Enlarged view of section B in the middle.

[0024] Figures 1-7 Components: 1. Tensile tester body; 11. Fixing plate; 12. Moving plate; 13. Mounting frame; 2. Through hole; 21. Screw a; 22. Clamping plate; 23. Cavity; 24. Gear a; 25. Gear b; 26. Transmission chain; 27. Drive motor; 28. Connecting rod; 29. ​​Guide block; 210. Guide groove; 3. Protective cover; 31. Protective door; 32. Fitting plate; 33. Fitting groove; 34. Separator plate; 4. Moving groove; 41. Screw b; 42. Moving block; 43. Equipment cavity; 44. Cover plate; 45. Gear reducer motor; 5. Tensile tester; 51. Scale line. Detailed Implementation

[0025] The technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of this application.

[0026] The present application will now be described in detail with reference to the accompanying drawings and specific embodiments.

[0027] Example 1

[0028] like Figures 1-7 As shown, a copper wire tensile strength testing mechanism includes: a tensile testing instrument body 1, a fixed plate 11 fixedly installed on the top of the tensile testing instrument body 1, a movable plate 12 provided on the other side of the fixed plate 11, and mounting frames 13 respectively provided on opposite sides of the fixed plate 11 and the movable plate 12; a clamping assembly, which is provided on the two mounting frames 13 respectively, for quickly clamping and fixing the copper wire; and a protective assembly, which is provided on the top of the tensile testing instrument body 1, for improving the safety when testing the copper wire.

[0029] The tensile testing instrument body 1 has a moving groove 4 at the top near the moving plate 12. Screws b41 are rotatably connected to opposite ends inside the moving groove 4. A moving block 42 is slidably connected inside the moving groove 4. The moving block 42 is threaded to the outside of the screws b41. The top of the moving block 42 is connected to the bottom of the moving plate 12. A device cavity 43 is opened on one side of the moving groove 4. A cover plate 44 is provided on the top of the device cavity 43. A reduction motor 45 is fixedly installed inside the device cavity 43. One end of the drive shaft of the reduction motor 45 is connected to one end of the screws b41.

[0030] Among them, a tensile detector 5 is fixedly installed on one side of the fixed plate 11, and the output end of the tensile detector 5 is connected to the mounting frame 13 on one side. The top of the tensile tester body 1 is provided with a scale line 51.

[0031] When testing the tensile properties of copper wire, both ends of the copper wire are placed between two mounting frames 13, and then the two ends of the copper wire are fixed by the clamping assembly. Then, the reduction motor 45 is started to drive the screw b41 to rotate. When the screw b41 rotates, it engages with the moving block 42, which in turn drives the moving block 42 to move the moving plate 12 and moves the mounting frame 13 to one side, stretching the copper wire to lengthen it. The reduction motor 45 can reverse to drive the moving plate 12 back to the initial position. The tensile force detector 5 can detect the tensile force and display the detected tensile force on the display screen of the tensile tester body 1. At the same time, by observing the length of the copper wire stretched by the tensile force detector 5, the tensile properties of the copper wire can be known. The protective assembly can protect the operator during the test and prevent the flying debris from injuring the operator when the copper wire breaks.

[0032] Example 2

[0033] Based on Embodiment 1, the clamping assembly includes: a through hole 2, a screw a21, a clamping plate 22, a cavity 23, a gear a24, a gear b25, and a transmission chain 26. The mounting frame 13 has through holes 2 at both its top and bottom. A screw a21 is installed inside each through hole 2. A clamping plate 22 is fixedly installed at each opposite end of the two screws a21. A C-shaped cavity 23 is formed inside the mounting frame 13. Gears a24 are installed at both ends of the cavity 23. The two gears a24 are threadedly connected to the two screws a21. The cavity 23... Two gears b25 are provided on one side of the interior. A transmission chain 26 connects the two gears b25 and the two gears a24. A drive motor 27 is fixedly installed on the top of the mounting frame 13. The drive shaft of the drive motor 27 is connected to the rotating shaft of the gear b25 located at the top. A connecting rod 28 is fixedly connected between the shafts of the two gears b25. Two guide blocks 29 are fixedly connected to the inner wall of the through hole 2. Two symmetrically arranged guide grooves 210 are opened on the outside of the screw a21. The guide blocks 29 are located inside the guide grooves 210 respectively.

[0034] When clamping and fixing the copper wire, one end of the copper wire is placed in the mounting frame 13 on one side of the fixing plate 11, so that the copper wire is placed between the two clamping plates 22. Then, the drive motor 27 is started to drive the connected gear b25 to rotate. The connecting rod 28 drives the other gear b25 to rotate synchronously. The transmission chain 26 drives the two gears a24 to rotate. Since the upper and lower screws a21 have opposite threads, the threads of the two gears a24 are engaged with the two screws a21. The rotation of the gears a24 engages with the screws a21. Since the screws a21 are restricted by the guide block 29 and the guide groove 210, the two screws a21 can only move in the vertical direction. The relative movement of the two screws a21 pushes the two clamping plates 22 to clamp and fix the copper wire. The other end of the copper wire is clamped and fixed in the same way. When releasing the fixation of the copper wire, the drive motor 27 is controlled to rotate in the opposite direction, so that the upper and lower screws a21 move away from each other and separate, thus releasing the fixation of the copper wire.

[0035] Example 3

[0036] Based on Embodiment 1, the protective components include: a protective cover 3, a protective door 31, a fitting plate 32, a fitting groove 33, and a partition plate 34. The protective cover 3 is fixedly installed on the top of the tensile testing instrument body 1. The protective door 31 is rotatably connected between the opening of the protective cover 3 and the inner walls on both sides. The fitting plate 32 is fixedly connected to the inner walls on both sides of the protective door 31. Fitting grooves 33 are respectively opened on the inner walls on both sides of the opening of the protective cover 3. The partition plate 34 is fixedly installed on the outside of the fixed plate 11 and the movable plate 12.

[0037] When testing the copper wire, the protective door 31 is opened, the two ends of the copper wire are clamped and fixed, and then the protective door 31 is closed, so that the fitting plate 32 moves into the fitting groove 33 to support the protective door 31. The protective door 31 and the protective cover 3 activate the protective function to prevent debris from flying. The two partition plates 34 can prevent debris from falling into the moving groove 4. The protective door 31 and the protective cover 3 are made of transparent PC material, and the scale line 51 can be observed through the protective door 31 and the protective cover 3.

[0038] All electrical components mentioned in the text are electrically connected to the main controller and power supply. The main controller can be a conventional and known device such as a computer, and the existing publicly available power connection technology will not be elaborated in the text.

[0039] In the above embodiments, the descriptions of each embodiment have different focuses. For parts not described in detail in a certain embodiment, please refer to the relevant descriptions in other embodiments.

[0040] The tensile strength testing mechanism for copper wire provided in the embodiments of this application has been described in detail above. Specific examples have been used to illustrate the principles and implementation methods of this application. The description of the above embodiments is only for the purpose of helping to understand the technical solutions and core ideas of this application. Those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. These modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this application.

Claims

1. A copper wire tensile property detection mechanism, characterized by, include: The tensile testing instrument body (1) has a fixed plate (11) fixedly installed on the top of the tensile testing instrument body (1), and a movable plate (12) is provided on the other side of the fixed plate (11). The fixed plate (11) and the movable plate (12) are respectively provided with mounting frames (13) on opposite sides. A clamping assembly is provided on two mounting frames (13) respectively, for quickly clamping and fixing copper wires. The clamping assembly includes: a through hole (2), a screw a (21), a clamping plate (22), a cavity (23), a gear a (24), a gear b (25), and a transmission chain (26). The protective component is located on the top of the tensile testing instrument body (1) to improve the safety when testing copper wires. The protective component includes: a protective cover (3), a protective door (31), a fitting plate (32), a fitting groove (33), and a partition plate (34).

2. The copper wire tensile property detection mechanism according to claim 1, wherein The mounting frame (13) has through holes (2) at the top and bottom respectively. Each through hole (2) is provided with a screw a (21). Each of the two screws a (21) is fixedly installed with a clamp (22) at opposite ends. The mounting frame (13) has a C-shaped cavity (23). Each of the two ends of the cavity (23) is provided with a gear a (24). The two gears a (24) are threaded to the two screws a (21) respectively. Two gears b (25) are provided on one side of the cavity (23). A transmission chain (26) is connected between the two gears b (25) and the two gears a (24).

3. The copper wire tensile strength testing mechanism according to claim 1, characterized in that, The tensile testing instrument body (1) is fixedly installed with a protective cover (3) on the top. The protective cover (3) is rotatably connected between the inner walls of the opposite sides of the window. The protective door (31) is fixedly connected with a fitting plate (32) on the opposite sides of the door. The inner walls of the opposite sides of the window of the protective cover (3) are respectively provided with fitting grooves (33). The fixed plate (11) and the movable plate (12) are fixedly installed with a partition plate (34).

4. The copper wire tensile strength testing mechanism according to claim 1, characterized in that, A drive motor (27) is fixedly installed on the top of each mounting frame (13). The drive shaft of the drive motor (27) is connected to the rotating shaft of the gear b (25) located at the top. A connecting rod (28) is fixedly connected between the shaft centers of the two gears b (25). Two guide blocks (29) are fixedly connected on the inner wall of each through hole (2). Two symmetrically arranged guide grooves (210) are opened on the outside of the screw a (21). The guide blocks (29) are located inside the guide grooves (210).

5. The copper wire tensile strength testing mechanism according to claim 1, characterized in that, The tensile testing instrument body (1) has a moving groove (4) at the top near the moving plate (12). The moving groove (4) has screws b (41) rotatably connected to opposite ends. The moving groove (4) has a moving block (42) slidably connected inside. The moving block (42) is threaded to the outside of the screws b (41). The top of the moving block (42) is connected to the bottom of the moving plate (12).

6. The copper wire tensile strength testing mechanism according to claim 5, characterized in that, The moving slot (4) has an equipment cavity (43) on one side. The top of the equipment cavity (43) is provided with a cover plate (44). A geared motor (45) is fixedly installed inside the equipment cavity (43). One end of the drive shaft of the geared motor (45) is connected to one end of the screw b (41).

7. The copper wire tensile strength testing mechanism according to claim 1, characterized in that, A tensile detector (5) is fixedly installed on one side of the fixed plate (11). The output end of the tensile detector (5) is connected to the mounting frame (13) on one side. The top of the tensile tester body (1) is provided with scale lines (51).