Quantitative adding equipment for sludge reduction bacteria
By combining the anaerobic dosing component and the light supplementation component, a low-oxygen environment is created, which solves the problem of bacterial solution stability in the quantitative dosing equipment for sludge reduction bacteria, and realizes the protection of bacterial solution activity and the improvement of dosing effect.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- ZHEJIANG CHENDING SHIJIA ENVIRONMENTAL PROTECTION TECH CO LTD
- Filing Date
- 2026-02-10
- Publication Date
- 2026-04-14
AI Technical Summary
The solution tank of existing sludge reduction bacteria quantitative dosing equipment only has a storage function. The long-term contact between the bacterial solution and the air causes some bacteria to over-metabolize, consume nutrients, breed miscellaneous bacteria, reduce the stability of the bacterial solution and the subsequent dosing effect.
It employs an anaerobic dosing component and a light-supplementing component to create a low-oxygen environment through nitrogen injection and oxygen removal and deoxygenated water. Combined with light supplementation and heat preservation functions, it ensures that the bacterial solution is in a low-metabolic dormant state, inhibits the growth of miscellaneous bacteria, and protects the activity of the bacterial solution.
It achieves the protection of bacterial activity in low-oxygen environments, avoids activity loss, inhibits the growth of miscellaneous bacteria, improves the effect of subsequent addition, extends storage time, and enhances the viability rate and safety of addition.
Smart Images

Figure CN121850295A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of wastewater treatment technology, specifically to a quantitative dosing device for sludge reduction bacteria. Background Technology
[0002] Wastewater treatment is the process of removing or degrading pollutants in wastewater through physical, chemical, and biological technologies to ensure that the water quality meets discharge standards and ultimately achieves safe discharge or resource utilization of wastewater. Sludge is an inevitable byproduct of wastewater treatment. By quantitatively adding sludge-reducing bacteria, the organic matter in the sludge can be decomposed by microorganisms, reducing the amount of excess sludge, lowering dewatering and disposal costs, improving wastewater treatment efficiency, and reducing energy consumption and environmental costs.
[0003] In existing technologies, sludge reduction bacteria technology combines multiple types of bacteria into a composite microbial agent. Through a unique biodegradation mechanism, it achieves the dual goals of sludge reduction and wastewater purification. When using sludge reduction bacteria quantitative dosing equipment, the sludge reduction bacteria stock solution and dilution water need to be injected into a solution tank in a specific ratio and mixed using a mixer to form a bacterial solution. However, existing solution tanks only serve a single storage function. During storage, the bacterial solution is exposed to air for extended periods, which can easily cause some bacteria, such as aerobic bacteria, to over-metabolize, consuming nutrients and promoting the growth of other bacteria, reducing the stability of the bacterial solution. This leads to a significant decrease in metabolic capacity after subsequent additions, affecting the final treatment effect.
[0004] Therefore, we propose a quantitative dosing device for sludge reduction bacteria to solve the problems mentioned in the background art. Summary of the Invention
[0005] The purpose of this invention is to provide a quantitative dosing device for sludge reduction bacteria, in order to solve the problem that the solution tank in the quantitative dosing device for sludge reduction bacteria mentioned in the background art generally only has a storage function. When the bacterial solution is in contact with air for a long time, it is easy to cause some bacteria to over-metabolize, consume nutrients, and also breed miscellaneous bacteria, reduce the stability of the bacterial solution, and lead to a significant reduction in metabolic capacity after subsequent addition.
[0006] To achieve the above objectives, the present invention provides the following technical solution: a sludge reduction bacteria quantitative dosing device, comprising a raw material supply component, an anaerobic dosing component disposed on the front surface of the raw material supply component, and a light supplementation component movably sleeved on the outer surface of the anaerobic dosing component;
[0007] The anaerobic dosing assembly includes an upper dosing tank and a lower dosing tank. A transparent light-guiding interlayer is fixedly installed between the upper and lower dosing tanks. A temperature control module is fixedly installed at the bottom of the lower dosing tank. A temperature sensor is installed at the bottom of the lower dosing tank. A nitrogen injection pipe is installed at the bottom of the lower dosing tank. A nitrogen injection electric valve is installed at the top of the nitrogen injection pipe. An air inlet pipe is fixedly connected to the output end of the nitrogen injection electric valve. An oxygen sensor is installed at the edge of the top of the upper dosing tank. An oxygen discharge pipe and a pressure relief pipe are connected to the top of the upper dosing tank away from the oxygen sensor. An oxygen discharge electric valve is installed on the outer surface of the oxygen discharge pipe. A pressure balance valve is installed on the outer surface of the pressure relief pipe.
[0008] Preferably, the illumination supplement component includes a sliding frame and a toothed frame. An annular frame is fixedly installed between the opposite sides of the sliding frame and the toothed frame. A low-friction heat insulation layer is fixedly connected to the inner wall of the annular frame. Two arc-shaped plates are fixedly installed between the opposite sides of the sliding frame and the toothed frame. A lampshade is fixedly installed at the edge of the outer surface of the two arc-shaped plates. An LED light guide is provided inside the lampshade.
[0009] Preferably, the inner wall of the lampshade is coated with a microprism diffuse reflection coating, the transparent light guide layer is made of high-transmittance quartz glass with nano-light guide particles, the interior of the transparent light guide layer is provided with fiber micro-bundles, the inner wall of the transparent light guide layer is fixedly installed with multiple diffusion points, and the inner wall of the low-friction heat insulation layer is coated with polytetrafluoroethylene.
[0010] Preferably, the bottom of the toothed frame is meshed with an upper toothed annular plate, and an annular gear is fixedly installed on the outer surface of the upper toothed annular plate. A forward and reverse motor is installed on the outer surface of the lower feeding tank through an auxiliary frame. A drive gear is fixedly installed at the output end of the forward and reverse motor. The outer surface of the drive gear meshes with the outer surface of the annular gear. A first guide rail is movably embedded inside the upper toothed annular plate, and a second guide rail is movably embedded inside the sliding frame. The inner walls of the first guide rail and the second guide rail are respectively fixedly installed on the outer surfaces of the lower feeding tank and the upper feeding tank.
[0011] Preferably, a rotating plate is movably embedded inside each of the two arc-shaped plates, an elastic insulation layer is fixedly connected to the inner wall of each of the two rotating plates, two arc-shaped toothed plates are fixedly installed on the outer surface of each of the two rotating plates, a dual-axis motor is fixedly installed on the outer surface of each of the two arc-shaped plates, a rotating shaft is fixedly installed at each of the two output ends of each of the two dual-axis motors, a gear roller is fixedly installed on the outer surface of each of the four rotating shafts, and a pressing sleeve rod is movably embedded at the inner edge of each of the two arc-shaped plates, and a fixing rod is movably embedded inside each of the two pressing sleeve rods.
[0012] Preferably, each of the two arc-shaped plates has four sliding grooves on its outer surface, and each of the two arc-shaped plates has two connecting holes on its outer surface. Each of the two rotating plates has eight limiting rods fixedly installed on its outer surface. Each pair of adjacent limiting rods forms a group, and the outer surfaces of the eight groups of limiting rods are movably embedded in the eight sliding grooves. The outer surfaces of the four gear rollers are movably embedded in the four connecting holes. The outer surfaces of the four gear rollers are meshed with the outer surfaces of the four arc-shaped gear plates. One end of each of the four rotating shafts is movably fitted with a fixing block. The outer surfaces of the four fixing blocks are fixedly installed on the outer surfaces of the two arc-shaped plates. One end of each of the two fixing rods is fixedly installed on the opposite side of the sliding frame and the annular frame.
[0013] Preferably, the inner wall of the low-friction insulation layer is in contact with the outer surfaces of the upper dosing tank, the transparent light guide interlayer, and the lower dosing tank. The edge of the outer surface of the low-friction insulation layer is fixedly connected to the outer surfaces of the two arc-shaped plates. One side of the outer surfaces of the two elastic insulation layers is in contact with each other. The outer surfaces of the two rotating plates are in contact with each other. The outer surfaces of the four arc-shaped toothed plates are respectively movably embedded in the interior of the two arc-shaped plates. The inner walls of the two elastic insulation layers are in contact with the outer surfaces of the upper dosing tank, the transparent light guide interlayer, and the lower dosing tank.
[0014] Preferably, the outer surface of the lower dosing tank is provided with a first metering pump and an intelligent control system. The input end of the first metering pump is connected to a metering tube through a flange. The bottom of the lower dosing tank is fixedly connected to a dosing pipe. One end of the dosing pipe is connected to a dosing electric valve through a flange. The output end of the dosing electric valve is connected to one end of the metering tube through a farad plate.
[0015] Preferably, the raw material supply assembly includes two second metering pumps, one of which has its output end connected to a vacuum degasser via a pipeline. The output ends of the vacuum degasser and the other second metering pump are both fixedly connected to raw material pipes. The outer surfaces of both raw material pipes are provided with electric supply valves, and one end of each raw material pipe is connected to a feed pipe via a flange.
[0016] Preferably, one end of each of the two feed pipes is fixedly connected to the top of the upper feeding tank, a support frame is fixedly installed on the outer surface of the two raw material pipes, the top end of the air inlet pipe is fixedly connected to the bottom of the lower feeding tank, a stirring motor is fixedly installed on the top of the upper feeding tank, a stirring paddle is fixedly installed on the output end of the stirring motor, a sealing element is provided on the outer surface of the top end of the stirring paddle, a sealing hole is opened at the center of the top of the upper feeding tank, the outer surface of the sealing element is fixedly connected to the inner wall of the sealing hole, and the detection end of the temperature sensor is fixedly penetrated through the lower feeding tank to the interior of the transparent light guide layer.
[0017] Compared with the prior art, the beneficial effects of the present invention are:
[0018] 1. In use, the nitrogen injection pipe works in conjunction with the air inlet pipe to inject nitrogen into the solution tank. Air is then expelled from the solution tank via the oxygen venting pipe, while an oxygen sensor monitors the oxygen content. One second metering pump delivers a measured amount of raw solution to the solution tank, while another second metering pump delivers dilution water to a vacuum degasser for air removal, forming deoxygenated water, which is then delivered to the solution tank. During injection, a small amount of nitrogen in the solution tank is released through a pressure balancing valve to maintain stable pressure. A temperature sensor and temperature control module work together to heat / cool the liquid, stabilizing the bacterial solution temperature within a suitable range. The nitrogen venting combined with the deoxygenated water creates a low-oxygen environment. This low-oxygen environment keeps the sludge reduction bacteria in a "low-metabolic dormant state," preventing activity loss and protecting their activity. The anaerobic environment also inhibits the growth of other bacteria and putrefactive bacteria, ensuring the safety of subsequent additions.
[0019] 2. In use, the dual-axis motor is started, driving the rotating shaft and gear roller to rotate, which in turn drives the arc-shaped toothed plate and the elastic insulation layer to rotate. When passing through the extrusion sleeve, the elastic insulation layer is compressed and deformed, shrinking into the arc-shaped plate. The forward and reverse motors are started, driving the drive gear and the upper toothed annular plate to rotate, which in turn drives the toothed skeleton, the annular skeleton, and the sliding skeleton to rotate. This causes the low-friction insulation layer and the LED light guide light to slowly rotate on the outer surface of the solution tank, allowing the bacterial solution in all areas of the solution tank to receive suitable light, making the overall activity of the bacterial solution more uniform. Full-range illumination can be achieved without opening the solution tank, without disrupting the low-oxygen protective atmosphere inside the tank. At the same time, the low-friction insulation layer keeps the bacterial solution warm, achieving integrated functions of light supplementation and heat preservation.
[0020] 3. In use, the inner wall of the lampshade is coated with a microprism diffuse reflection coating, which can reduce light intensity deviation. Diffuse reflection can also reduce local light intensity, protect the photoreaction system of photosynthetic bacteria, and improve the viability retention rate. The light from the LED light guide lamp first shines on the transparent light guide layer, and then the light is transmitted to the diffusion point on the inner wall of the solution tank through the internal fiber micro-bundle. The diffusion point adopts a "hemispherical microlens" structure, which scatters the light towards the middle part of the solution tank, which facilitates the light supplementation of the bacterial solution in the middle part. There is no need to change the position of the light source. Deep irradiation can be achieved directly through light guiding, which is suitable for low oxygen environment. Combined with rotation irradiation, full-volume bacterial solution light coverage can be achieved. Attached Figure Description
[0021] Figure 1 This is a first-angle perspective view of a sludge reduction bacteria quantitative dosing device according to the present invention;
[0022] Figure 2 This is a second perspective view of a sludge reduction bacteria quantitative dosing device according to the present invention;
[0023] Figure 3 This is a schematic diagram of the raw material supply component in a sludge reduction bacteria quantitative dosing device of the present invention;
[0024] Figure 4 This is a schematic diagram of the anaerobic dosing component in a sludge reduction bacteria quantitative dosing device of the present invention;
[0025] Figure 5 This is a cross-sectional schematic diagram of the upper dosing tank in a sludge reduction bacteria quantitative dosing device of the present invention;
[0026] Figure 6 This is a schematic diagram of the light supplementation component in a sludge reduction bacteria quantitative dosing device of the present invention;
[0027] Figure 7 This is a cross-sectional schematic diagram of the sliding frame structure in a sludge reduction bacteria quantitative dosing device of the present invention;
[0028] Figure 8 This is a cross-sectional schematic diagram of the toothed skeleton structure in a sludge reduction bacteria quantitative dosing device of the present invention;
[0029] Figure 9 This is a cross-sectional schematic diagram of the upper toothed annular plate in a sludge reduction bacteria quantitative dosing device of the present invention;
[0030] Figure 10 This is a schematic cross-sectional view of the arc-shaped plate in the sludge reduction bacteria quantitative dosing device of the present invention;
[0031] Figure 11 This is a schematic diagram showing the unfolded structure of the annular skeleton in the sludge reduction bacteria quantitative dosing device of the present invention;
[0032] Figure 12 This is a schematic diagram showing the unfolded structure of the extrusion sleeve in a sludge reduction bacteria quantitative dosing device of the present invention;
[0033] Figure 13 This is a cross-sectional schematic diagram of the arc-shaped toothed plate in the sludge reduction bacteria quantitative dosing device of the present invention.
[0034] In the picture:
[0035] 1. Raw material supply assembly; 101. Second metering pump; 102. Vacuum degasser; 103. Raw material pipe; 104. Electric supply valve; 105. Feed pipe; 2. Oxygen-free dosing assembly; 201. Upper dosing tank; 202. Intelligent control system; 203. First metering pump; 204. Dosing pipe; 205. Electric dosing valve; 206. Nitrogen injection pipe; 207. Nitrogen injection electric valve; 208. Air inlet pipe; 209. Lower dosing tank; 210. Transparent light guide layer; 211. Diffuser; 212. Temperature sensor; 213. Oxygen sensor; 214. Sealing hole; 215. Stirring motor; 216. Stirring paddle; 217. Seal; 218. Oxygen venting pipe; 219. Oxygen venting electric valve; 220. Pressure relief pipe; 221. Pressure... 222 Force balance valve; 223 Metering tube; 223 Temperature control module; 3. Light supplementation component; 301 Sliding frame; 302 Gear frame; 303 Ring frame; 304 Low friction insulation layer; 305 Arc plate; 306 Lampshade; 307 LED light guide; 308 Upper toothed ring plate; 309 Ring gear; 310 Forward and reverse motor; 311 Drive gear; 312 First guide rail; 313 Slide groove; 314 Connecting hole; 315 Rotating plate; 316 Elastic insulation layer; 317 Limiting rod; 318 Fixing rod; 319 Extrusion sleeve rod; 320 Arc toothed plate; 321 Dual-axis motor; 322 Rotating shaft; 323 Gear roller; 324 Fixing block; 325 Second guide rail. Detailed Implementation
[0036] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0037] Example 1: Please refer to Figures 1-13As shown, the present invention provides a technical solution: a sludge reduction bacteria quantitative dosing device, including a raw material supply component 1, an anaerobic dosing component 2 disposed on the front surface of the raw material supply component 1, and a light supplement component 3 movably sleeved on the outer surface of the anaerobic dosing component 2; the anaerobic dosing component 2 includes an upper dosing tank 201 and a lower dosing tank 209, a transparent light guide layer 210 fixedly installed between the upper dosing tank 201 and the lower dosing tank 209, a temperature control module 223 fixedly installed at the bottom of the lower dosing tank 209, and a temperature sensor at the bottom of the lower dosing tank 209. Sensor 212, nitrogen injection pipe 206 is provided at the bottom of the lower injection tank 209, nitrogen injection electric valve 207 is provided at the top of nitrogen injection pipe 206, and air inlet pipe 208 is fixedly connected to the output end of nitrogen injection electric valve 207. Oxygen sensor 213 is provided at the edge of the top of the upper injection tank 201. Oxygen discharge pipe 218 and pressure relief pipe 220 are respectively connected to the top of the upper injection tank 201 away from oxygen sensor 213. Oxygen discharge electric valve 219 is provided on the outer surface of oxygen discharge pipe 218, and pressure balance valve 221 is provided on the outer surface of pressure relief pipe 220. The outer surface of the lower dosing tank 209 is equipped with a first metering pump 203 and an intelligent control system 202. The input end of the first metering pump 203 is connected to a metering tube 222 via a flange. The bottom of the lower dosing tank 209 is fixedly connected to a dosing pipe 204. One end of the dosing pipe 204 is connected to a dosing electric valve 205 via a flange. The output end of the dosing electric valve 205 is connected to one end of the metering tube 222 via a farad plate. The raw material supply assembly 1 includes two second metering pumps 101. The output end of one of the second metering pumps 101 is connected to a vacuum degasser 102 via a pipe. The output ends of the vacuum degasser 102 and the other second metering pump 101 are both fixedly connected to raw material pipes 103. The outer surface of both raw material pipes 103 is equipped with a supply electric valve 104. One end of both raw material pipes 103 is connected to a feed pipe 105 via a flange. One end of each of the two feed pipes 105 is fixedly connected to the top of the upper feeding tank 201. Support frames are fixedly installed on the outer surfaces of the two raw material pipes 103. The top of the air inlet pipe 208 is fixedly connected to the bottom of the lower feeding tank 209. A stirring motor 215 is fixedly installed on the top of the upper feeding tank 201. A stirring paddle 216 is fixedly installed on the output end of the stirring motor 215. A sealing element 217 is provided on the outer surface of the top of the stirring paddle 216. A sealing hole 214 is opened at the center of the top of the upper feeding tank 201. The outer surface of the sealing element 217 is fixedly connected to the inner wall of the sealing hole 214. The detection end of the temperature sensor 212 is fixedly inserted through the lower feeding tank 209 to the interior of the transparent light guide layer 210.
[0038] In this embodiment, during use, the oxygen venting electric valve 219, pressure balancing valve 221, nitrogen injection electric valve 207, dosing electric valve 205, and two supply electric valves 104 are all in the closed state. The bottom end of the nitrogen injection pipe 206 is connected to an external nitrogen injection device. The upper dosing tank 201, the transparent light guide layer 210, and the lower dosing tank 209 form a solution tank. The intelligent control system 202 activates the nitrogen injection electric valve 207 and the oxygen venting electric valve 219, and nitrogen is delivered to the nitrogen injection pipe 206 through the nitrogen injection device. Nitrogen is injected into the lower dosing tank 209 through the air inlet pipe 208 and flows upward, discharging the oxygen in the solution tank upward. The air in the solution tank is then discharged through the oxygen venting pipe 218. Simultaneously, oxygen sensor 213 detects the oxygen content in the solution tank and transmits the detected oxygen data to intelligent control system 202 via electrical signals for identification and analysis. When the oxygen data matches the set working threshold, it is determined that the oxygen in the solution tank has been basically eliminated. Then, intelligent control system 202 controls the nitrogen injection equipment and nitrogen injection electric valve 207 to close, stopping nitrogen injection. The input ends of the two second metering pumps 101 are connected to the external sludge reduction bacteria stock solution supply equipment and dilution water supply equipment through pipelines, respectively. The raw material pipe 103 consists of multiple detachable pipes. Two second metering pumps 101 and two supply electric valves 104 are activated, delivering a measured amount of stock solution to the solution tank through one of the raw material pipes 103 and the corresponding feed pipe 105. Simultaneously, dilution water is delivered to the vacuum degasser 102. The vacuum degasser 102 includes a vacuum degassing module, an inlet / outlet water system, a gas-liquid separation system, and a liquid level detection system. The vacuum degassing module removes air from the dilution water, forming deoxygenated water. This deoxygenated water is then delivered to the other raw material pipe 103 through the inlet / outlet water system and then to the solution tank through the corresponding feed pipe 105. During the injection process, a small amount of nitrogen in the solution tank can be discharged through the pressure balance valve 221 to maintain stable pressure. The stirring motor 215 is activated, driving the stirring paddle 216 to rotate, causing the stock solution and deoxygenated water to be stirred under a slightly positive pressure environment, forming a bacterial solution. The sealing element 217 improves the sealing of the solution tank during stirring, reducing air ingress. The temperature sensor 212 detects the liquid temperature and transmits the detected temperature data to the intelligent control system 202 for judgment. This triggers the temperature control module 223 to heat / cool the liquid, stabilizing the bacterial solution temperature within a suitable range and reducing temperature fluctuations. Under the action of the anaerobic dosing component 2, nitrogen is injected to remove oxygen before preparing the bacterial solution, maintaining a slightly positive pressure within the solution tank. Nitrogen is an inert gas and does not change key environmental parameters such as pH and osmotic pressure of the bacterial solution. Nitrogen forms an "inert gas protective layer" on the surface of the bacterial solution, preventing oxygen from the air from re-entering the solution and maintaining a low-oxygen environment. Simultaneously, the slightly positive pressure within the solution tank further inhibits oxygen permeation.Under the action of raw material supply component 1, the oxygen content in the bacterial solution is reduced from the source by vacuum degassing the dilution water, preventing oxygen from the dilution water from entering the bacterial solution and further strengthening the low-oxygen protection. Nitrogen deoxygenation combined with deoxygenated water creates a low-oxygen environment. This low-oxygen environment puts the sludge reduction bacteria in a "low-metabolic dormant state," avoiding activity loss. After addition, the bacteria can quickly recover to their initial activity (without additional activation steps), protecting the activity of the sludge reduction bacteria. The anaerobic environment can also inhibit the growth of miscellaneous bacteria and putrefactive bacteria. The bacterial solution will not produce odors or toxic substances due to storage, ensuring the safety of subsequent additions, extending the storage time, and improving the addition effect. This solves the problem that the solution tank in sludge reduction bacteria quantitative addition equipment generally only has a storage function. When the bacterial solution is in contact with air for a long time, it is easy for some bacteria to over-metabolize, consume nutrients, and breed miscellaneous bacteria, reducing the stability of the bacterial solution and causing a significant decrease in metabolic capacity after subsequent additions. Start the first metering pump 203 and the dosing electric valve 205, and the bacterial solution is transported to the metering tube 222 through the dosing tube 204. The first metering pump 203 can then output the measured amount of bacterial solution.
[0039] Example 2: Figures 6-13As shown, the illumination supplement component 3 includes a sliding frame 301 and a toothed frame 302. An annular frame 303 is fixedly installed between the opposite sides of the sliding frame 301 and the toothed frame 302. A low-friction insulation layer 304 is fixedly connected to the inner wall of the annular frame 303. Two arc-shaped plates 305 are fixedly installed between the opposite sides of the sliding frame 301 and the toothed frame 302. A lampshade 306 is fixedly installed at the edge of the outer surface of the two arc-shaped plates 305. An LED light guide lamp 307 is installed inside the lampshade 306. The inner wall of the lampshade 306 is coated with a microprism diffuse reflection coating. The transparent light guide interlayer 210 is made of high-transmittance quartz glass with nano-light guide particles. An optical fiber micro-bundle is installed inside the transparent light guide interlayer 210. Multiple diffusion points 211 are fixedly installed on the inner wall of the transparent light guide interlayer 210. The inner wall of the low-friction insulation layer 304 is coated with a polytetrafluoroethylene coating. The bottom of the toothed frame 302 is meshed with an upper toothed annular plate 308. An annular gear 309 is fixedly installed on the outer surface of the upper toothed annular plate 308. A forward and reverse motor 310 is installed on the outer surface of the lower dosing tank 209 through an auxiliary frame. A drive gear 311 is fixedly installed at the output end of the forward and reverse motor 310. The outer surface of the drive gear 311 meshes with the outer surface of the annular gear 309. A first guide rail 312 is movably embedded inside the upper toothed annular plate 308. A second guide rail 325 is movably embedded inside the sliding frame 301. The inner walls of the first guide rail 312 and the second guide rail 325 are respectively fixedly installed on the outer surfaces of the lower dosing tank 209 and the upper dosing tank 201. A rotating plate 315 is movably embedded inside each of the two arc-shaped plates 305. An elastic insulation layer 316 is fixedly connected to the inner wall of each of the two rotating plates 315. Two arc-shaped toothed plates 320 are fixedly installed on the outer surface of each of the two rotating plates 315. A dual-axis motor 321 is fixedly installed on the outer surface of each of the two arc-shaped plates 305. A rotating shaft 322 is fixedly installed on the two output ends of each of the two dual-axis motors 321. Gear rollers 323 are fixedly installed on the outer surface of each of the four rotating shafts 322. A pressing sleeve rod 319 is movably embedded at the inner edge of each of the two arc-shaped plates 305. A fixing rod 318 is movably embedded inside each of the two pressing sleeve rods 319.Each of the two arc-shaped plates 305 has four grooves 313 on its outer surface and two connecting holes 314 on its outer surface. Each of the two rotating plates 315 has eight limiting rods 317 fixedly installed on its outer surface. Each pair of adjacent limiting rods 317 forms a group. The outer surfaces of the eight groups of limiting rods 317 are movably embedded in the eight grooves 313. The outer surfaces of the four gear rollers 323 are movably embedded in the four connecting holes 314. The outer surfaces of the four gear rollers 323 are meshed with the outer surfaces of the four arc-shaped toothed plates 320. One end of each of the four rotating shafts 322 is movably fitted with a fixing block 324. The outer surfaces of the four fixing blocks 324 are fixedly installed on the outer surfaces of the two arc-shaped plates 305. One end of each of the two fixing rods 318 is fixedly installed on the opposite side of the sliding frame 301 and the annular frame 303. The inner wall of the low-friction insulation layer 304 is in contact with the outer surfaces of the upper dosing tank 201, the transparent light guide interlayer 210, and the lower dosing tank 209. The edge of the outer surface of the low-friction insulation layer 304 is fixedly connected to the outer surfaces of the two arc-shaped plates 305. The outer surfaces of the two elastic insulation layers 316 are attached to one side, and the outer surfaces of the two rotating plates 315 are in contact. The outer surfaces of the four arc-shaped toothed plates 320 are respectively movably embedded inside the two arc-shaped plates 305. The inner walls of the two elastic insulation layers 316 are in contact with the outer surfaces of the upper dosing tank 201, the transparent light guide interlayer 210, and the lower dosing tank 209.
[0040] In this embodiment, during use, two dual-axis motors 321 are activated, driving two rotating shafts 322 to rotate simultaneously via their outputs. This, in turn, drives two gear rollers 323 to rotate within their corresponding connecting holes 314, which in turn drives the meshing arc-shaped toothed plate 320 to rotate inwards into the arc-shaped plate 305. Simultaneously, this causes the rotating plate 315 to rotate. At this time, the elastic insulation layer 316 rotates along with it and passes through the compression sleeve 319. As the compression sleeve 319 rotates on the outer surface of the fixed rod 318, the elastic insulation layer 316 is deformed by the compression sleeve 319, shrinking together and rotating inwards into the arc-shaped plate 305. At the same time, another elastic insulation layer 316 is compressed and shrinks, entering another arc-shaped plate 305. When the two dual-axis motors 321 automatically shut off, the space between the two arc-shaped plates 305 opens, removing the obstruction between the LED light guide lamp 307 and the transparent light guide interlayer 210, facilitating subsequent activation of the LED light guide lamp 307 for supplemental lighting. The two dual-axis motors 321 are restarted, this time their output ends rotate in reverse, driving the gear roller 323 to rotate in reverse, causing the corresponding transversely aligned arc-shaped toothed plates 320 to move relative to each other. This, through the rotating plate 315, causes the two elastic insulation layers 316 to rotate out from the arc-shaped plate 305. After the elastic insulation layers 316 rotate out, they automatically return to their unfolded state due to their high resilience. Figure 13As shown, at this time, the two elastic insulation layers 316 are in contact with the outer surface of the solution tank and work together with the low friction insulation layer 304 to form a complete insulation sleeve, avoiding the influence of external temperature on the bacterial solution. With the help of the temperature control module 223, the viability rate is greatly improved.
[0041] Furthermore, the LED light guide lamp 307 and the forward / reverse motor 310 are activated. The LED light guide lamp 307 provides suitable illumination to the bacterial solution in the solution tank through the transparent light guide layer 210, maintaining the activity of the bacterial solution and improving the subsequent degradation rate of organic matter in the sludge. The inner wall of the lamp cover 306 is coated with a microprism diffuse reflection coating, which helps to convert the "directional light" of the LED light guide lamp 307 into "all-angle diffuse light", avoiding local light loss caused by the fixed position of the light source, reducing light intensity deviation, and the diffuse reflection can also reduce the local light intensity (avoiding direct strong light from a single point), protecting the photoreaction system of photosynthetic bacteria (some photosynthetic bacteria will be photoinhibited when exposed to strong light for a long time), and improving the viability retention rate. The transparent light guide layer 210 is made of high-transmittance quartz glass and nano-light guide particles. The transparent light guide layer 210 has an internal fiber optic micro-bundle. The light from the LED light guide lamp 307 first shines on the transparent light guide layer 210, and then the light is transmitted to the diffusion point 211 on the inner wall of the solution tank through the internal fiber optic micro-bundle. The diffusion point 211 adopts a "hemispherical microlens" structure, which scatters the light into the interior (middle part) of the solution tank, which facilitates the light supplementation of the bacterial liquid in the middle part. There is no need to change the position of the light source. Deep irradiation can be achieved directly through light guide, which is suitable for low oxygen environment. Combined with rotation irradiation, it can achieve full volume bacterial liquid light coverage.
[0042] Furthermore, the bottom of the toothed skeleton 302 is engaged with the top of the upper toothed annular plate 308, as shown below. Figure 8 As shown. After the forward and reverse motor 310 starts, it drives the upper toothed annular plate 308 to rotate on the outer surface of the first guide rail 312 via the drive gear 311, and drives the toothed frame 302 to rotate together. The annular frame 303 drives the sliding frame 301 to rotate on the outer surface of the second guide rail 325, thereby driving the low-friction insulation layer 304 and the LED light guide lamp 307 to rotate slowly on the outer surface of the solution tank. This allows the bacterial solution in each area of the solution tank to receive suitable light, making the overall activity of the bacterial solution more uniform. Full-range illumination can be achieved without opening the solution tank, without disrupting the low-oxygen protective atmosphere inside the tank. At the same time, the low-friction insulation layer 304 keeps the bacterial solution warm without removing the insulation sleeve, achieving integrated functions of light supplementation and heat preservation. The inner wall of the low-friction insulation layer 304 is coated with polytetrafluoroethylene, which has a low coefficient of friction. With slow rotation, the frictional heat generation is negligible and will not affect the bacterial solution.
[0043] The overall effect and working principle of the mechanism are as follows: The intelligent control system 202 activates the nitrogen injection electric valve 207 and the oxygen venting electric valve 219. The nitrogen injection equipment delivers nitrogen to the nitrogen injection pipe 206, injects it into the lower addition tank 209 through the air inlet pipe 208, and allows it to flow upwards. Air is then vented from the solution tank through the oxygen venting pipe 218. Simultaneously, the oxygen sensor 213 detects the oxygen content in the solution tank. When the oxygen data matches the set working threshold, it is determined that the oxygen in the solution tank has been largely eliminated. Then, the intelligent control system 202 controls the nitrogen injection equipment and the nitrogen injection electric valve 207 to close, stopping the nitrogen injection. Two second metering pumps 101 and two supply electric valves 104 are activated. One raw material pipe 103 and the corresponding feed pipe 105 deliver a fixed amount of raw solution to the solution tank. Simultaneously, dilution water is delivered to the vacuum degasser 102 for air removal, forming deoxygenated water, which is then delivered to the solution tank through the other raw material pipe 103 and feed pipe 105. During injection, nitrogen gas in the solution tank can be discharged in small amounts through the pressure balancing valve 221 to maintain stable pressure. The stirring motor 215 is started, driving the stirring paddle 216 to rotate, causing the stock solution and deoxygenated water to be stirred under a slightly positive pressure environment to form a bacterial solution. The temperature sensor 212 detects the liquid temperature and transmits the detected temperature data to the intelligent control system 202 for judgment, triggering the temperature adjustment module 223 to heat / cool the liquid, stabilizing the bacterial solution temperature within a suitable range. The first metering pump 203 and the dosing electric valve 205 are started, delivering the bacterial solution to the metering tube 222 through the dosing pipe 204, and the first metering pump 203 then outputs a measured amount of bacterial solution. Two dual-axis motors 321 are activated. The outputs of the dual-axis motors 321 drive two rotating shafts 322 and two gear rollers 323 to rotate, which in turn drives the arc-shaped toothed plate 320 and the rotating plate 315 to rotate. This causes the elastic insulation layer 316 to be compressed and deformed as it passes the compression sleeve 319, shrinking into the arc-shaped plate 305. At the same time, another elastic insulation layer 316 is compressed and shrinks, entering another arc-shaped plate 305. The LED light guide lamp 307 and the forward and reverse motor 310 are activated. The LED light guide lamp 307 provides suitable light to the bacterial solution in the solution tank through the transparent light guide interlayer 210, maintaining the activity of the bacterial solution. The forward and reverse motor 310 drives the drive gear 311 to rotate the upper toothed annular plate 308, and drives the toothed skeleton 302, the annular skeleton 303 and the sliding skeleton 301 to rotate together. This causes the low-friction insulation layer 304 and the LED light guide lamp 307 to slowly rotate on the outer surface of the solution tank, ensuring that the bacterial solution in all areas of the solution tank receives suitable light.
[0044] Among them, the second metering pump 101, vacuum degasser 102, supply electric valve 104, intelligent control system 202, first metering pump 203, dosing electric valve 205, nitrogen injection electric valve 207, temperature sensor 212, oxygen sensor 213, stirring motor 215, oxygen exhaust electric valve 219, pressure balance valve 221, temperature control module 223, LED light guide lamp 307, forward and reverse motor 310 and dual-axis motor 321 are all existing technologies, and their components and operating principles are all publicly available technologies, which will not be explained in detail here.
[0045] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A sludge reduction bacteria quantitative dosing device, comprising a raw material supply component (1), characterized in that: The front surface of the raw material supply component (1) is provided with an oxygen-free dosing component (2), and the outer surface of the oxygen-free dosing component (2) is movably fitted with a light supplement component (3). The oxygen-free dosing assembly (2) includes an upper dosing tank (201) and a lower dosing tank (209). A transparent light guide layer (210) is fixedly installed between the upper dosing tank (201) and the lower dosing tank (209). A temperature control module (223) is fixedly installed at the bottom of the lower dosing tank (209). A temperature sensor (212) is installed at the bottom of the lower dosing tank (209). A nitrogen injection pipe (206) is installed at the bottom of the lower dosing tank (209). A nitrogen injection valve is installed at the top of the nitrogen injection pipe (206). The output end of the nitrogen injection electric valve (207) is fixedly connected to the air inlet pipe (208). An oxygen sensor (213) is provided at the edge of the top of the upper dosing tank (201). An oxygen discharge pipe (218) and a pressure relief pipe (220) are respectively connected to the top of the upper dosing tank (201) away from the oxygen sensor (213). An oxygen discharge electric valve (219) is provided on the outer surface of the oxygen discharge pipe (218), and a pressure balance valve (221) is provided on the outer surface of the pressure relief pipe (220).
2. The sludge reduction bacteria quantitative dosing equipment according to claim 1, characterized in that: The illumination supplement component (3) includes a sliding frame (301) and a toothed frame (302). An annular frame (303) is fixedly installed between the sliding frame (301) and the toothed frame (302) on opposite sides. A low-friction heat insulation layer (304) is fixedly connected to the inner wall of the annular frame (303). Two arc-shaped plates (305) are fixedly installed between the sliding frame (301) and the toothed frame (302) on opposite sides. A lampshade (306) is fixedly installed at the edge of the outer surface of the two arc-shaped plates (305). An LED light guide lamp (307) is provided inside the lampshade (306).
3. The sludge reduction bacteria quantitative dosing equipment according to claim 2, characterized in that: The inner wall of the lampshade (306) is coated with a microprism diffuse reflection coating. The transparent light guide interlayer (210) is made of high-transmittance quartz glass and nano light guide particles. The interior of the transparent light guide interlayer (210) is provided with fiber micro bundles. Multiple diffusion points (211) are fixedly installed on the inner wall of the transparent light guide interlayer (210). The inner wall of the low-friction heat insulation layer (304) is coated with polytetrafluoroethylene coating.
4. The sludge reduction bacteria quantitative dosing equipment according to claim 3, characterized in that: The bottom of the toothed frame (302) is meshed with an upper toothed annular plate (308). An annular gear (309) is fixedly installed on the outer surface of the upper toothed annular plate (308). A forward and reverse motor (310) is installed on the outer surface of the lower dosing tank (209) through an auxiliary frame. A drive gear (311) is fixedly installed at the output end of the forward and reverse motor (310). The outer surface of the drive gear (311) meshes with the outer surface of the annular gear (309). A first guide rail (312) is movably embedded inside the upper toothed annular plate (308). A second guide rail (325) is movably embedded inside the sliding frame (301). The inner walls of the first guide rail (312) and the second guide rail (325) are respectively fixedly installed on the outer surfaces of the lower dosing tank (209) and the upper dosing tank (201).
5. The sludge reduction bacteria quantitative dosing equipment according to claim 4, characterized in that: A rotating plate (315) is movably embedded inside each of the two arc-shaped plates (305). An elastic insulation layer (316) is fixedly connected to the inner wall of each of the two rotating plates (315). Two arc-shaped toothed plates (320) are fixedly installed on the outer surface of each of the two rotating plates (315). A dual-axis motor (321) is fixedly installed on the outer surface of each of the two arc-shaped plates (305). A rotating shaft (322) is fixedly installed on the two output ends of each of the two dual-axis motors (321). A gear roller (323) is fixedly installed on the outer surface of each of the four rotating shafts (322). A pressing sleeve rod (319) is movably embedded at the inner edge of each of the two arc-shaped plates (305). A fixing rod (318) is movably embedded inside each of the two pressing sleeve rods (319).
6. The sludge reduction bacteria quantitative dosing equipment according to claim 5, characterized in that: The outer surfaces of the two arc-shaped plates (305) are each provided with four sliding grooves (313), and the outer surfaces of the two arc-shaped plates (305) are each provided with two connecting holes (314). The outer surfaces of the two rotating plates (315) are each fixedly installed with eight limiting rods (317). Each pair of adjacent limiting rods (317) forms a group, and the outer surfaces of the eight groups of limiting rods (317) are respectively movably embedded in the eight sliding grooves (313). The outer surfaces of the four gear rollers (323) are respectively provided with four sliding grooves (313). The four gear rollers (323) are respectively movably embedded in the four connecting holes (314). The outer surfaces of the four gear rollers (323) are respectively meshed with the outer surfaces of the four arc-shaped toothed plates (320). One end of each of the four rotating shafts (322) is movably fitted with a fixing block (324). The outer surfaces of the four fixing blocks (324) are respectively fixedly installed on the outer surfaces of the two arc-shaped plates (305). One end of each of the two fixing rods (318) is respectively fixedly installed on the opposite side of the sliding frame (301) and the annular frame (303).
7. The sludge reduction bacteria quantitative dosing equipment according to claim 6, characterized in that: The inner wall of the low-friction insulation layer (304) is in contact with the outer surfaces of the upper dosing tank (201), the transparent light guide interlayer (210), and the lower dosing tank (209). The edge of the outer surface of the low-friction insulation layer (304) is fixedly connected to the outer surfaces of the two arc-shaped plates (305). The outer surfaces of the two elastic insulation layers (316) are in contact with each other. The outer surfaces of the two rotating plates (315) are in contact with each other. The outer surfaces of the four arc-shaped toothed plates (320) are respectively movably embedded in the interior of the two arc-shaped plates (305). The inner walls of the two elastic insulation layers (316) are in contact with the outer surfaces of the upper dosing tank (201), the transparent light guide interlayer (210), and the lower dosing tank (209).
8. The sludge reduction bacteria quantitative dosing equipment according to claim 7, characterized in that: The outer surface of the lower dosing tank (209) is provided with a first metering pump (203) and an intelligent control system (202). The input end of the first metering pump (203) is connected to a metering tube (222) through a flange. The bottom of the lower dosing tank (209) is fixedly connected to a dosing tube (204). One end of the dosing tube (204) is connected to a dosing electric valve (205) through a flange. The output end of the dosing electric valve (205) is connected to one end of the metering tube (222) through a flange.
9. The sludge reduction bacteria quantitative dosing equipment according to claim 8, characterized in that: The raw material supply assembly (1) includes two second metering pumps (101), one of which is connected to a vacuum degasser (102) via a pipe at its output end. Both the output end of the vacuum degasser (102) and the output end of the other second metering pump (101) are fixedly connected to a raw material pipe (103). Both raw material pipes (103) are provided with a supply electric valve (104) on their outer surfaces. One end of both raw material pipes (103) is connected to a feed pipe (105) via a flange.
10. The sludge reduction bacteria quantitative dosing device according to claim 9, characterized in that: One end of each of the two feed pipes (105) is fixedly connected to the top of the upper feeding tank (201). A support frame is fixedly installed on the outer surface of the two raw material pipes (103). The top end of the air inlet pipe (208) is fixedly connected to the bottom of the lower feeding tank (209). A stirring motor (215) is fixedly installed on the top of the upper feeding tank (201). A stirring paddle (216) is fixedly installed at the output end of the stirring motor (215). A sealing element (217) is provided on the outer surface of the top of the stirring paddle (216). A sealing hole (214) is opened at the center of the top of the upper feeding tank (201). The outer surface of the sealing element (217) is fixedly connected to the inner wall of the sealing hole (214). The detection end of the temperature sensor (212) is fixedly penetrated through the lower feeding tank (209) to the interior of the transparent light guide layer (210).