Integrated detection device for speed reducer commutator

By introducing air-cooled components and a multi-stage cooling mechanism driven by shape memory alloy into the gearbox commutator testing device, the problem of temperature rise during testing was solved, ensuring testing accuracy and equipment safety.

CN121855865APending Publication Date: 2026-04-14HUBEI SWEITE TRANSMISSION CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
HUBEI SWEITE TRANSMISSION CO LTD
Filing Date
2025-12-18
Publication Date
2026-04-14

AI Technical Summary

Technical Problem

Existing gearbox commutator performance testing platforms generate heat during testing, leading to increased ambient temperature, which affects the accuracy of test results and may damage the equipment.

Method used

An integrated testing device for a speed reducer commutator is adopted, which includes an air-cooled component and a cooling mechanism. It utilizes the phase change of shape memory alloy to provide power and precisely controls the test temperature through a multi-stage air-cooling and rapid cooling mechanism.

Benefits of technology

It enables stability performance testing of the reducer commutator under different operating conditions, avoiding temperature fluctuations and equipment damage, and providing reliable environmental boundary conditions.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to an integrated detection device for a speed reducer commutator. The integrated detection device comprises a rack; the testing mechanism is used for testing the torque of the speed reducer commutator; the cooling mechanism is used for heating the testing mechanism in the working process; the cooling mechanism comprises an air cooling assembly for performing multi-stage air cooling on the testing mechanism; the air cooling assembly provides power through the phase change of the memory alloy, and the power comes from the temperature of the testing mechanism. Heat energy is directly converted into mechanical energy through a memory alloy wire material, the whole cooling system is driven to operate, complex electrical circuits such as an external power source, a temperature sensor and a CPU controller are not needed, energy consumption of the device is reduced, the risk that the cooling system fails due to the fact that electronic components fail in the high-temperature and vibration environment is avoided, and the service life of the cooling system is prolonged. And the long-term operation reliability and stability of the whole detection device are greatly improved.
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Description

Technical Field

[0001] This application relates to the technical field of testing devices, and in particular to an integrated testing device for a speed reducer commutator. Background Technology

[0002] Currently, the commutator of the speed reducer is a core transmission component in precision machinery such as modern industrial automation equipment, robots, and CNC machine tools. Its key performance indicators, such as torque transmission characteristics, transmission efficiency, temperature rise, vibration and noise, and service life, directly determine the stability and reliability of the entire system.

[0003] Currently, performance testing platforms for speed reducer commutators typically consist of a drive unit, a load unit, a torque sensor, a speed sensor, and tooling fixtures for mounting the test piece. The speed reducer commutator is mounted and fixed on the base of the test bench, with its input end connected to the drive unit and its output end connected to the load unit. During testing, the drive unit simulates the input speed and torque under actual working conditions, while the load unit applies a preset load resistance. The sensors collect and record data such as torque, speed, efficiency, and temperature of the test piece under different working conditions in real time, thereby evaluating whether its performance meets the standards.

[0004] During the test, the reducer itself, the drive motor and the load unit will generate a lot of heat, which will cause the ambient temperature and the temperature of the tested part to rise continuously, the viscosity of the lubricating oil to decrease, and the wear of the gears to intensify, which can easily damage the equipment itself and affect the accuracy of the test results. Summary of the Invention

[0005] To address the aforementioned technical problems, this application provides an integrated testing device for speed reducer commutators.

[0006] The integrated testing device for speed reducer commutators provided in this application adopts the following technical solution: An integrated testing device for a speed reducer commutator, comprising: frame; Testing equipment used to test the torque of the commutator of a speed reducer; and Cooling mechanism, used to manage the heat generated during the operation of the testing mechanism; The cooling mechanism includes: Air-cooled components provide multi-stage air cooling for the testing facility; and The air-cooled component is powered by the phase change of the shape memory alloy, and this power comes from the temperature of the testing facility.

[0007] Furthermore, the air-cooled assembly includes: The blower stand is mounted on the frame; The blower section is used to provide airflow. Air regulating section, used to adjust air volume; and The cooling section is used to accelerate the cooling efficiency; The adjustment section faces the testing mechanism, and the cooling section works in conjunction with the adjustment section to achieve a multi-stage cooling effect.

[0008] Furthermore, the air regulating unit includes: An air adjustment frame is installed on the air blower and laid horizontally. Louvers, configured in multiple units and rotatably connected to the adjustable air frame; and The power unit is used to control the simultaneous oscillation of multiple louvers. The adjustment frame is equipped with an air vent, and the louvers are rotatably positioned at the air vent.

[0009] Furthermore, the power unit includes: One end of the shape memory alloy wire is fixed to the bracket; Heat-conducting component one transfers the heat from the testing mechanism to the shape memory alloy wire one; The power block is L-shaped and fixedly connected to the other end of the shape memory alloy wire; The lever is rotatably mounted on the bracket and has a power block abutting at one end. The pull rope is fixedly connected to the other end of the lever; Torsion springs are used to connect levers and supports; and The rack is slidably mounted on the bracket; A gear, rotatably mounted on the bracket and meshing with the rack; and The synchronous transmission assembly drives multiple louvers to rotate together via gear rotation; The lever is rotatably connected to the support near the power block, the pull rope is taut during movement, and the other end of the pull rope is fixedly connected to the end of the rack.

[0010] Furthermore, the cooling section includes: Cooling cylinder, filled with coolant; The insulation plate is fixed to the front end of the cooling cylinder and is used to isolate the temperature transfer between the cooling cylinder and the air outlet. The circulation system is used to circulate the coolant in the cold tank; and The regulating assembly is used to deliver the cooling cylinder to the air outlet. The adjusting frame is provided with a cooling cavity for the sliding of the cooling cylinder. The cooling cylinder slides and adapts to the cooling cavity. The cooling cavity is located above the air outlet and is connected to the air outlet. When the adjusting group transports the cooling cylinder to directly above the air outlet, it begins to cool down rapidly.

[0011] Furthermore, the adjustment group: The slider and the cooling chamber are provided with a sliding groove, and the slider slides and the sliding groove are adapted to each other; and The drive unit is used to control the movement of the slider; The buffer group works in conjunction with the phase transition time of the shape memory alloy to control the activation of the rapid cooling operation. The slider controls the operation of the buffer group, which is used to control and slow down the movement speed of the cooling cylinder, and then controls the movement time of the buffer group according to the heating time of the test mechanism.

[0012] Furthermore, the buffer group includes: The buffer tank is fixed inside the cooling chamber and filled with a liquid medium. The buffer plate slides and adapts to the buffer box; Springs, multiple of which are provided for connecting the buffer plate and the bottom wall of the buffer box; and A buffer rod, one end of which is fixedly connected to the corresponding side wall of the buffer plate and the other end extends out of the buffer box; The buffer plate is provided with buffer holes, the buffer box is provided with through holes, the buffer rod slides and adapts to the through holes, and one end of the buffer plate extending out of the buffer box is fixedly connected to the slider.

[0013] Furthermore, the drive group includes: The drive rod is rotatably connected to the bracket, and the rotatable connection point is far away from the slider. The drive rope is fixedly connected at one end to the drive rod and at the other end to the slider; and Reset component, used to reset the drive rod; The second shape memory alloy wire is fixed on the bracket; The driving block is fixedly connected to the memory alloy wire II and is configured as a concave shape; and Heat-conducting component two is used to conduct heat from the testing mechanism to shape memory alloy wire two; After the shape memory alloy wire 2 is heated by the heat conductor 2 and exceeds the phase change temperature, it begins to control the movement of the slider.

[0014] In summary, the beneficial technical effects of this application are as follows: 1. The regulating unit blows air and cold air for conventional cooling. In addition, it solves the physical contradiction that the cooling system in the prior art requires additional power supply, relies on sensors and complex electronic control logic. That is, the heat damage testing mechanism is transformed into the energy source to drive the cooling system. 2. By setting up an air conditioning section with louvers driven by shape memory alloy wires and a cooling section with a cooling cylinder driven by an adjustment group, two-stage cooling is achieved. Under normal heating conditions, only the louvers are opened for gentle airflow adjustment; only under extreme conditions where the temperature continues to exceed the limit is the cooling cylinder activated for rapid cooling. The above-mentioned graded response mechanism can accurately control the test temperature within a reasonable target range, avoid large temperature fluctuations, and provide stable and reliable environmental boundary conditions for performance testing. 3. When the heat conduction of the second heat-conducting component causes the second shape memory alloy wire to undergo a phase change, it can be assumed that the tension of the first and second shape memory alloy wires is the same. However, due to the resistance of the buffer rod, buffer plate, spring, and liquid medium, the cooling cylinder moves to the air outlet position at a slower speed. Therefore, the switching between the two modes of room temperature blowing cooling and air cooling can be achieved. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of an embodiment of this application; Figure 2 yes Figure 1 Enlarged diagram of part A Figure 3 This is a cross-sectional structural diagram of an embodiment of this application; Figure 4 yes Figure 3 A magnified view of part B in the diagram.

[0016] Explanation of reference numerals in the attached figures: 1. Rack; 2. Testing mechanism; 21. Servo motor unit; 22. Magnetic powder brake unit; 3. Air-cooled assembly; 31. Air blower frame; 32. Air blower section; 33. Air adjustment frame; 34. Louver; 35. Air outlet; 36. Shape memory alloy wire (I); 37. Heat conduction component (I); 38. Power block; 39. Lever; 310. Pull cord; 311. Torsion spring; 312. Rack and pinion; 313. Gear; 3141. Synchronous belt; 3142. Synchronous pulley; 40. Cooling cylinder; 41. Circulation group; 42. Cooling chamber; 43. Slider; 44. Buffer box; 45. Buffer plate; 46. Spring; 47. Buffer rod; 48. Buffer hole; 49. Drive rod; 410. Drive rope; 411. Reset component; 412. Shape memory alloy wire II; 413. Drive block; 414. Heat-conducting component II. Detailed Implementation

[0017] The technical solutions of this application will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this application. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0018] This application discloses an integrated testing device for a speed reducer commutator. (Refer to...) Figure 1 The system includes a frame 1; a testing mechanism 2 for testing the torque of the reducer commutator; and a cooling mechanism for managing the heat generated during the operation of the testing mechanism 2. In this embodiment, the reducer commutator is mounted and fixed on the frame 1, with its input end connected to a servo motor unit 21 and its output end connected to a magnetic powder brake. During the test, the servo motor simulates the input speed and torque under actual working conditions, while the magnetic powder brake applies a preset load resistance. Sensors collect and record data such as torque, speed, efficiency, and temperature of the reducer commutator under different working conditions to evaluate whether its performance meets the standards. In this embodiment, the cooling mechanism mainly uses airflow to cool the servo motor unit 21 or the magnetic powder brake unit 22. Therefore, this embodiment mainly utilizes the heat conduction of the servo motor unit 21 or the magnetic powder brake unit 22 to achieve different levels of cooling efficiency.

[0019] The cooling mechanism includes: an air-cooling component 3 for multi-stage air cooling of the testing mechanism 2; and a control mechanism for temperature-controlled cooling of the air-cooling component 3. The control mechanism is powered by the phase change of the shape memory alloy, and this power comes from the temperature of the testing mechanism 2. The testing mechanism 2 is a servo motor unit 21 or a magnetic powder brake unit 22. Of course, in actual operation, the control mechanism may need to be isolated to prevent it from being cooled by the wind. The air-cooling component 3 includes: a blower frame 31, which is mounted on the frame 1; a blower section 32 for providing airflow; an airflow regulating section for adjusting the airflow; and a cooling section for accelerating the cooling efficiency. The blower section 32 adopts... In the prior art, the fan and duct adjustment unit is closed when in a vertical position. When cooling is required, the adjustment unit opens, allowing the air blowing unit 32 to work and cool the test mechanism 2 to prevent it from being damaged by high temperature. The adjustment unit faces the test mechanism 2, and the cooling unit and adjustment unit work together to achieve a multi-stage cooling effect. In this embodiment, the adjustment unit blows air and cools the air for conventional cooling. In addition, it solves the physical contradiction of the prior art cooling system requiring additional power supply, relying on sensors and complex electronic control logic, that is, the heat damage test mechanism 2 is transformed into an energy source to drive the cooling system.

[0020] The air regulating unit includes: an air regulating frame 33, which is mounted on the air blowing frame 31 and laid horizontally; multiple louvers 34, which are rotatably connected to the air regulating frame; and a power unit for controlling the multiple louvers 34 to swing simultaneously; the air regulating frame is provided with an air outlet 35, and the louvers 34 are rotatably mounted at the air outlet 35. When the louvers 34 are in a vertical state, they are in a fully open state, and when the louvers 34 overlap each other, they can seal the air outlet 35. The power unit includes: a shape memory alloy wire 36, one end of which is fixed to the bracket; a heat conductor 37, which transfers heat from the testing mechanism 2 to the shape memory alloy wire 36; the shape memory alloy wire 36 transfers heat through the heat conductor 37, which is made of copper with high thermal conductivity, thus facilitating the transfer of heat to the shape memory alloy wire; a power block 38, which is L-shaped and fixedly connected to the other end of the shape memory alloy wire; and a lever 39, which is rotatably mounted on the bracket and has one end abutting against the power block 38. The horizontal section of the power block 38 is fixedly connected to the shape memory alloy wire 36, and its vertical section abuts against the outer side of the corresponding end of the lever 39, i.e., the end of the lever 39 is located in the gap between the vertical and horizontal sections. The shape memory alloy wire 36 is made of iron-nickel shape memory alloy. The phase change temperature of the shape memory alloy is lower than the heating temperature of the testing mechanism 2. When the shape memory alloy begins to undergo a phase change through the heat conductor 37, it begins to shrink. A pull rope 310 is fixedly connected to the other end of a lever 39; a torsion spring 311 is used to connect the lever 39 and the bracket; a rack 312 is slidably mounted on the bracket; a gear 313 is rotatably mounted on the bracket and meshes with the rack 312; the pull rope 310 can be made of nylon rope material as is available in the prior art; the rotation axis of the gear 313 is parallel to the axis of rotation of the lever 39; in the initial state, the louvers 34 are in a closed state, and the torsion spring 311 is also in its original state; and a synchronous transmission group drives multiple louvers 34 to rotate together through the rotation of the gear 313. The synchronous transmission assembly includes multiple synchronous pulleys 3142 and a synchronous belt 3141. The synchronous pulleys 3142 are coaxially arranged with the corresponding louvers 34. The synchronous belt 3141 is sleeved on the multiple synchronous pulleys 3142. The gear 313 is coaxially arranged with any one of the synchronous pulleys 3142, preferably coaxially connected with the synchronous pulley 3142 located at the end. The lever 39 is rotatably connected to the bracket near the power block 38. The pull rope 310 is taut during movement. The other end of the pull rope 310 is fixedly connected to the end of the rack 312. The connection position of the lever 39 is used to expand the deformation of the shape memory alloy wire 36. During the test, the servo motor unit 21 or the magnetic powder brake unit 22 begins to heat up. Under the action of the heat-conducting component 37, the shape memory alloy wire 36 begins to heat up until the temperature exceeds the phase change temperature. At this time, the control power block 38 retracts, and the power block 38 pulls the top of the lever 39 back. At this time, the lever 39 drives the pull rope 310 to move. The pull rope 310 drives the rack 312 to slide. The rack 312 drives the gear 313 to rotate. At this time, under the action of the synchronous pulley 3142 and the synchronous belt 3141, the louver 34 begins to swing until it is completely vertical. At the same time, the blower 32 begins to blow air onto the air outlet 35, thereby achieving the effect of blowing air to cool the servo motor unit 21 or the magnetic powder brake unit 22.

[0021] To further accelerate the cooling rate, the cooling unit includes: a cooling cylinder 40 filled with coolant, which can be water or other liquids; a circulation group 41 for circulating the coolant in the cooling cylinder, which can be achieved using a water pump and water pipes; simultaneously, the liquid inside the cooling cylinder 40 also needs to be circulated to ensure its temperature is below room temperature, using liquid nitrogen or freezing methods, as long as the liquid inside the cooling cylinder 40 is kept at a constant temperature and below room temperature; and a heat insulation plate fixed to the front end of the cooling cylinder 40 to isolate the cooling cylinder 40 from the air outlet 35. The adjusting frame is equipped with a cooling cavity 42 for sliding the cooling cylinder 40. The cooling cylinder 40 slides and adapts to the cooling cavity 42. The cooling cavity 42 is located above and connected to the air outlet 35. The two ends of the cooling cavity 42 are closed and in a horizontal state. The heat insulation plate slides and adapts to the inner cooling cavity. Thus, when the blowing section 32 starts blowing air for cooling, the cooling cylinder 40 will not affect the normal temperature blowing cooling state. The adjusting group is used to transport the cooling cylinder 40 to the position of the air outlet 35. Rapid cooling only begins when the adjusting group transports the cooling cylinder 40 directly above the air outlet 35, at which point the second cooling state will begin. By setting up an air conditioning section driven by shape memory alloy wire 36 to open louvers 34 and a cooling section driven by a regulating group to open cooling cylinder 40, two-stage cooling is achieved. Under normal heating conditions, only louvers 34 are opened for gentle airflow regulation; only under extreme conditions where the temperature continues to exceed the limit is the cooling cylinder 40 activated for rapid cooling. This graded response mechanism can accurately control the test temperature within a reasonable target range, avoiding large temperature fluctuations and providing stable and reliable environmental boundary conditions for performance testing.

[0022] The system includes an adjustment group: a slider 43, a cooling chamber 42 with a groove and slider 43 sliding and adapting to the groove, one end of slider 43 being inside the cooling cylinder 40 and the other end outside the cooling chamber 42; a drive group for controlling the movement of slider 43; and a buffer group that works in conjunction with the phase transformation time of the shape memory alloy to control the activation of the rapid cooling operation. Slider 43 controls the operation of the buffer group, which controls and slows down the movement speed of the cooling cylinder 40, and controls the movement of the buffer group according to the heating time of the test mechanism 2. The buffer group introduces a mechanical time delay for the activation of the rapid cooling state of the cooling cylinder 40. This design can effectively filter out short-lived, non-continuous temperature spikes during the test, ensuring that powerful cooling is only activated when the temperature continuously exceeds the limit and a dangerous condition is confirmed. This avoids frequent system start-ups and shutdowns and excessive intervention in the test environment caused by instantaneous fluctuations, making the cooling strategy more intelligent, the response more precise and composed, and effectively protecting the safety of the test piece and the test equipment.

[0023] The buffer assembly includes: a buffer box 44, fixed inside the cooling chamber 42 and filled with a liquid medium buffer plate 45, which slides within the buffer box 44; multiple springs 46 for connecting the buffer plate 45 and the bottom wall of the buffer box 44; and a buffer rod 47, one end of which is fixedly connected to the corresponding side wall of the buffer plate 45 and the other end of which extends out of the buffer box 44; the buffer plate 45 is provided with a buffer hole 48, the buffer box 44 is provided with a perforation, the buffer rod 47 slides within the perforation, and the end of the buffer plate 45 extending out of the buffer box 44 is fixedly connected to a slider 43. For fixed connection, the liquid medium can be water or other compressible media. In the initial state, i.e., when cooled at room temperature, the spring 46 is in a free deformation state, and the buffer rod 47 is in a sealed sliding state with the through hole. The sealed sliding is achieved by using a sealing ring or other structure. When the buffer rod 47 is pulled, the liquid medium passes through the buffer hole 48 to the other side. During this process, the elastic force of the spring 46 and the resistance of the liquid medium reduce the movement speed of the buffer rod 47, thereby achieving separation from the conventional air cooling stage.

[0024] The drive assembly includes: a drive rod 49, rotatably connected to the bracket and positioned away from the slider 43; a drive rope 410, one end of which is fixedly connected to the drive rod 49 and the other end of which is fixedly connected to the slider 43; a reset component 411, used to reset the drive rod 49; the reset component 411 is also controlled by a torsion spring 311; a memory alloy wire 412, fixed to the bracket; a drive block 413, fixedly connected to the memory alloy wire 412 and set in a concave shape; and a heat-conducting component 414, used to conduct heat from the test mechanism 2 to the memory alloy wire 412; after the memory alloy wire 412 is heated by the heat-conducting component 414 and exceeds the phase change temperature, it begins to control the movement of the slider 43. In this embodiment, the control effect of the drive assembly is the same as that of the memory alloy wire 412. The drive rod 49 is also used to increase the phase change stroke of the memory alloy wire 412. In addition, the drive block 413 follows the movement of the memory alloy wire 412, and under the action of the drive rope 410 and the drive rod 49, the cooling cylinder 40 is controlled to move towards the air outlet 35.

[0025] Of course, shape memory alloy wire 36 and shape memory alloy wire 412 can conduct heat to the servo motor unit 21 or the magnetic powder brake unit 22 respectively according to their position. The phase change temperature of shape memory alloy wire 412 is slightly higher than that of shape memory alloy wire 36. Thus, although the temperature of the testing mechanism 2 reaches the temperature at which the first alloy wire begins to undergo phase change, it does not cause shape memory alloy wire 412 to begin phase change. It should be noted here that neither shape memory alloy wire 36 nor shape memory alloy wire 412 should be affected by wind. When the heat conduction of the heat conduction component 414 causes shape memory alloy wire 412 to begin to undergo phase change, it can be considered that the tension converted by shape memory alloy wire 36 and shape memory alloy wire 412 is the same. However, under the action of the buffer rod 47, the buffer plate 45, the spring 46, and the resistance of the liquid medium, the speed at which the cooling cylinder 40 moves to the air outlet 35 is relatively slow. Therefore, the switching between the two modes of room temperature blowing cooling and air cooling can be realized.

[0026] The implementation principle of the integrated detection device for speed reducer commutator in this application embodiment is as follows: the adjustment part is for blowing air and blowing cold air to carry out conventional cooling. In addition, it solves the physical contradiction that the cooling system in the prior art needs additional power supply, relies on sensors and complex electronic control logic. That is, the heat damage testing mechanism 2 is transformed into the energy source to drive the cooling system. By setting up an air conditioning section driven by shape memory alloy wire 36 to open louvers 34 and a cooling section driven by a cooling cylinder 40, two-stage cooling is achieved. Under normal heating conditions, only louvers 34 are opened for gentle airflow regulation; only under extreme conditions where the temperature continues to exceed the limit is the cooling cylinder 40 activated for rapid cooling. This graded response mechanism can accurately control the test temperature within a reasonable target range, avoiding large temperature fluctuations and providing stable and reliable environmental boundary conditions for performance testing. Under the action of the heat-conducting component 37, the shape memory alloy wire 36 begins to heat up until the temperature exceeds the phase change temperature. At this time, the control power block 38 contracts, and the power block 38 pulls the top of the lever 39 back. At this time, the lever 39 drives the pull rope 310 to move, the pull rope 310 drives the rack 312 to slide, and the rack 312 drives the gear 313 to rotate. At this time, under the action of the synchronous pulley 3142 and the synchronous belt 3141, the louver 34 begins to swing until it is completely vertical. At the same time, the blower 32 begins to blow air onto the air outlet 35, thereby achieving the effect of blowing air to cool the servo motor unit 21 or the magnetic powder brake unit 22. When the heat is conducted by the heat-conducting component 414, the shape memory alloy wire 412 begins to undergo a phase change. It can be assumed that the tension converted by the shape memory alloy wire 36 and the shape memory alloy wire 412 is the same. However, under the action of the buffer rod 47, the buffer plate 45, the spring 46, and the resistance of the liquid medium, the speed at which the cooling cylinder 40 moves to the air outlet 35 is relatively slow. Therefore, the switching between the two modes of room temperature blowing cooling and air cooling can be realized.

[0027] Unless otherwise defined, the technical or scientific terms used in this application shall have the ordinary meaning understood by one of ordinary skill in the art to which this application pertains. The terms "first," "second," "third," and similar words used in this application specification and claims do not indicate any order, quantity, or importance, but are merely used to distinguish different components. The terms "an" or "a" and similar words do not indicate a quantity limitation, but rather indicate the presence of at least one. The terms "comprising" or "including" and similar words mean that the elements or objects preceding "comprising" or "including" encompass the elements or objects listed following "comprising" or "including" and their equivalents, and do not exclude other elements or objects. "Above," "below," "left," "right," etc., are used only to indicate relative positional relationships; when the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0028] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. An integrated testing device for a speed reducer commutator, characterized in that, include: frame; Testing equipment used to test the torque of the commutator of a speed reducer; as well as Cooling mechanism, used to manage the heat generated during the operation of the testing mechanism; The cooling mechanism includes: Air-cooled components provide multi-stage air cooling for the testing facility; The air-cooled component is powered by the phase change of the shape memory alloy, and this power comes from the temperature of the testing facility.

2. The integrated testing device for a speed reducer commutator according to claim 1, characterized in that, The air-cooling component includes: The blower stand is mounted on the frame; The blower section is used to provide airflow. Air regulating section, used to adjust air volume; and The cooling section is used to accelerate the cooling efficiency; The adjustment section faces the testing mechanism, and the cooling section works in conjunction with the adjustment section to achieve a multi-stage cooling effect.

3. The integrated testing device for a speed reducer commutator according to claim 2, characterized in that, The air regulating unit includes: An air adjustment frame is installed on the air blower and laid horizontally. Louvers, configured in multiple units and rotatably connected to the adjustable air frame; and The power unit is used to control the simultaneous oscillation of multiple louvers. The adjustment frame is equipped with an air vent, and the louvers are rotatably positioned at the air vent.

4. The integrated detection device for a speed reducer commutator according to claim 3, characterized in that, The power unit includes: One end of the shape memory alloy wire is fixed to the bracket; Heat-conducting component one transfers the heat from the testing mechanism to the shape memory alloy wire one; The power block is L-shaped and fixedly connected to the other end of the shape memory alloy wire; The lever is rotatably mounted on the bracket and has a power block abutting at one end. The pull rope is fixedly connected to the other end of the lever; Torsion springs are used to connect levers and supports; and The rack is slidably mounted on the bracket; A gear, rotatably mounted on the bracket and meshing with the rack; and The synchronous transmission assembly drives multiple louvers to rotate together via gear rotation; The lever is rotatably connected to the support near the power block, the pull rope is taut during movement, and the other end of the pull rope is fixedly connected to the end of the rack.

5. The integrated testing device for a speed reducer commutator according to claim 4, characterized in that, The cooling section includes: Cooling cylinder, filled with coolant; The insulation plate is fixed to the front end of the cooling cylinder and is used to isolate the temperature transfer between the cooling cylinder and the air outlet. The circulation system is used to circulate the coolant in the cold tank; and The regulating assembly is used to deliver the cooling cylinder to the air outlet. The adjusting frame is provided with a cooling cavity for the sliding of the cooling cylinder. The cooling cylinder slides and adapts to the cooling cavity. The cooling cavity is located above the air outlet and is connected to the air outlet. When the adjusting group transports the cooling cylinder to directly above the air outlet, it begins to cool down rapidly.

6. The integrated testing device for a speed reducer commutator according to claim 5, characterized in that, The adjustment group: The slider and the cooling chamber are provided with a sliding groove, and the slider slides and the sliding groove are adapted to each other; and The drive unit is used to control the movement of the slider; The buffer group works in conjunction with the phase transition time of the shape memory alloy to control the activation of the rapid cooling operation. The slider controls the operation of the buffer group, which is used to control and slow down the movement speed of the cooling cylinder, and then controls the movement time of the buffer group according to the heating time of the test mechanism.

7. The integrated detection device for a speed reducer commutator according to claim 6, characterized in that, The buffer group includes: The buffer tank is fixed inside the cooling chamber and filled with a liquid medium. The buffer plate slides and adapts to the buffer box; Springs, multiple of which are provided for connecting the buffer plate and the bottom wall of the buffer box; and A buffer rod, one end of which is fixedly connected to the corresponding side wall of the buffer plate and the other end extends out of the buffer box; The buffer plate is provided with buffer holes, the buffer box is provided with through holes, the buffer rod slides and adapts to the through holes, and one end of the buffer plate extending out of the buffer box is fixedly connected to the slider.

8. The integrated testing device for a speed reducer commutator according to claim 7, characterized in that, The drive group includes: The drive rod is rotatably connected to the bracket, and the rotatable connection point is far away from the slider. The drive rope is fixedly connected at one end to the drive rod and at the other end to the slider; and Reset component, used to reset the drive rod; The second shape memory alloy wire is fixed on the bracket; The driving block is fixedly connected to the memory alloy wire II and is configured as a concave shape; and Heat-conducting component two is used to conduct heat from the testing mechanism to shape memory alloy wire two; After the shape memory alloy wire 2 is heated by the heat conductor 2 and exceeds the phase change temperature, it begins to control the movement of the slider.