Anti-interference industrial electronic sensor data processing device

By introducing a spring buffer system and a double-layer shielding structure into the industrial electronic sensor data processing device, the problems of loose circuit board solder joints and poor sensor contact caused by vibration were solved, thereby achieving stability and extended lifespan of data processing.

CN121865591APending Publication Date: 2026-04-14郑康勇
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
郑康勇
Filing Date
2026-02-08
Publication Date
2026-04-14

AI Technical Summary

Technical Problem

Existing industrial electronic sensor data processing devices are prone to loosening of circuit board solder joints and poor sensor contact in vibration environments, leading to data distortion.

Method used

It employs a buffer structure and heat dissipation design, including a spring buffer system, a double-layer shield, and heat dissipation fins, combined with fan cooling, to reduce the impact of vibration and heat on the device.

Benefits of technology

It effectively reduces the impact of vibration on the circuit board, prevents loose solder joints and poor sensor contact, improves the stability and reliability of data processing, and extends the life of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention belongs to the technical field of sensors, and particularly relates to an anti-interference industrial electronic sensor data processing device which comprises a circuit board, a fixing screw is arranged on the inner wall of the circuit board, a first support is arranged on the lower surface of the circuit board, a base is slidably connected to the inner wall of the first support, and a first spring is arranged on the upper surface of the base. A second support is arranged on the upper surface of the first spring, the outer wall of the base is in threaded connection with a nut, the outer wall of the second support is rotatably connected with a connecting rod, the inner wall of the connecting rod is rotatably connected with a sliding block, the outer wall of the sliding block is slidably connected with a limiting frame, and the lower surface of the limiting frame is fixedly connected with a bottom plate. According to the device, the bottom plate transmits vibration to the first spring for buffering, the second support enables the connecting rod to push the sliding block to slide, and the sliding block compresses the spring on the spring rod, so that impact force borne by the device is buffered, and the influence of vibration on overall data processing is reduced.
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Description

Technical Field

[0001] This invention belongs to the field of sensor technology, specifically an anti-interference industrial electronic sensor data processing device. Background Technology

[0002] An industrial electronic sensor data processing device is a hardware device that integrates signal conditioning, data conversion, and anti-interference processing functions. Its core function is to receive the raw physical signals collected by industrial sensors, process the signals through mechanical structure and circuit design, and output stable, accurate digital or standard analog signals that meet the requirements of industrial control systems. It is the core intermediate hub between industrial sensors and upper control systems such as PLCs, DCSs, and industrial control computers, and is widely used in highly interference-prone industrial scenarios such as intelligent manufacturing, petrochemicals, metallurgy, and power.

[0003] In practical applications, existing technologies typically involve fixing sensors in specific locations to perform data processing. However, the continuous vibrations generated by mechanical operation and equipment start-up and shutdown can cause loose circuit board solder joints and poor sensor contact over time, indirectly leading to data distortion. To address this, the present invention provides an interference-resistant industrial electronic sensor data processing device. Summary of the Invention

[0004] In order to overcome the shortcomings of the prior art, at least one technical problem raised in the background art is solved.

[0005] The technical solution adopted by this invention to solve its technical problem is: an anti-interference industrial electronic sensor data processing device, including a circuit board, a fixing screw provided on the inner wall of the circuit board, a bracket one provided on the lower surface of the circuit board, the bracket one being connected to the fixing screw, a base slidably connected to the inner wall of the bracket one, a spring one provided on the upper surface of the base, a bracket two provided on the upper surface of the spring one, the bracket two being connected to the base, a nut threadedly connected to the outer wall of the base, the nut being connected to the bracket one, a connecting rod rotatably connected to the outer wall of the bracket two, a sliding block rotatably connected to the inner wall of the connecting rod, a limit frame slidably connected to the outer wall of the sliding block, a base plate fixedly connected to the lower surface of the limit frame, a spring rod provided on the inner wall of the limit frame, and the spring rod being connected to the sliding block.

[0006] Preferably, a sealing strip is slidably connected to the upper surface of the base plate, a shielding cover is provided on the upper surface of the sealing strip, an insert block is fixedly connected to the outer wall of the shielding cover, a fixing shell is slidably connected to the outer wall of the insert block, and the fixing shell is connected to the base plate.

[0007] Preferably, a fixing frame is fixedly connected to the outer wall of the shielding cover, a locking block is slidably connected to the inner wall of the fixing frame, a connecting shaft is slidably connected to the inner wall of the locking block, a second spring is fixedly connected to the outer wall of the connecting shaft, the second spring is connected to the locking block, and a baffle is fixedly connected to the outer wall of the connecting shaft, the baffle is connected to the shielding cover.

[0008] Preferably, a bottom shell is provided on the lower surface of the base plate, a fan is fixedly connected to the inner wall of the bottom shell, and heat dissipation fins are fixedly connected to the lower surface of the base plate.

[0009] Preferably, a limiting strip is fixedly connected to the inner wall of the bottom shell, a brush block is slidably connected to the inner wall of the limiting strip, a threaded rod is threadedly connected to the outer wall of the brush block, the threaded rod is connected to the bottom shell, and a limiting rod is slidably connected to the inner wall of the brush block, the limiting rod is connected to the bottom shell.

[0010] Preferably, the inner wall of the shield is fixedly connected to an interface, and the width of the interface is the same as that of the baffle.

[0011] Preferably, the shielding cover has a double-layer design.

[0012] The beneficial effects of this invention are as follows: 1. The anti-interference industrial electronic sensor data processing device of the present invention, after on-site installation, debugging and use by the staff, when the whole device is subjected to vibration generated by the operation of the on-site equipment, the base plate transmits the vibration to the first spring for the first step of buffering. The maintenance personnel can clearly observe that the movement of the second bracket can make the connecting rod push the sliding block to slide in the limit frame, and at the same time, the sliding blocks on both sides can compress the spring on the spring rod, thereby achieving the buffering of the impact force and reducing the impact of vibration on the overall data processing.

[0013] 2. In the anti-interference industrial electronic sensor data processing device of the present invention, technicians can transfer heat from the sealing strip to the heat dissipation fins by setting heat dissipation fins on the lower surface of the base plate during the assembly stage. Maintenance personnel can dissipate heat from the heat dissipation fins by setting a fan according to the design requirements. Through the above structure, the problem of reduced service life of the base shell due to heat accumulation can be prevented. Attached Figure Description

[0014] The invention will now be further described with reference to the accompanying drawings.

[0015] Figure 1 This is a perspective view of the present invention; Figure 2 This is a schematic diagram of the base structure in this invention; Figure 3 This is a schematic diagram of the structure of the fixing frame in this invention; Figure 4This is a schematic diagram of the heat dissipation fins in this invention; Figure 5 This is a schematic diagram of the sealing strip in this invention.

[0016] In the diagram: 1. Circuit board; 2. Fixing screw; 3. Bracket 1; 4. Base; 5. Spring 1; 6. Bracket 2; 7. Nut; 8. Connecting rod; 9. Sliding block; 10. Limiting frame; 11. Base plate; 12. Sealing strip; 13. Shielding cover; 14. Insert block; 15. Fixing shell; 16. Fixing bracket; 17. Clamping block; 18. Connecting shaft; 19. Spring 2; 20. Baffle; 21. Bottom shell; 22. Fan; 23. Heat dissipation fins; 24. Limiting strip; 25. Brush block; 26. Threaded rod; 27. Limiting rod; 28. Spring rod. Detailed Implementation

[0017] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0018] Specific implementation examples are given below.

[0019] Please see Figure 1-5This invention provides an anti-interference industrial electronic sensor data processing device, including a circuit board 1. All electrical appliances used in this invention are commercially available, and their specific structures and working principles are well-known prior art and will not be described further here. The anti-interference industrial electronic sensor data processing device includes a circuit board 1. A fixing screw 2 is provided on the inner wall of the circuit board 1. A bracket 3 is provided on the lower surface of the circuit board 1, and the bracket 3 is connected to the fixing screw 2. A base 4 is slidably connected to the inner wall of the bracket 3. A spring 5 is provided on the upper surface of the base 4. A bracket 6 is provided on the upper surface of the spring 5, and the bracket 6 is connected to the base 4. A nut 7 is threadedly connected to the outer wall of the base 4, and the nut 7 is connected to the bracket 3. A connecting rod 8 is rotatably connected to the outer wall of the bracket 6. A sliding block 9 is rotatably connected to the inner wall of the connecting rod 8, and the outer wall of the sliding block 9 is slidably connected to... A limiting frame 10 is connected to a base plate 11 fixedly connected to its lower surface. A spring rod 28 is provided on the inner wall of the limiting frame 10, and the spring rod 28 is connected to the sliding block 9. When the whole is subjected to vibration, the vibration can be transmitted from the base 4 to the spring 5 through the base plate 11, thereby buffering the impact force for the first time. After the base 4 transmits the vibration to the bracket 6, the movement of the bracket 6 can drive the connecting rod 8 so that the sliding block 9 can slide in the limiting frame 10. The spring rod 28 provided in the limiting frame 10 can limit the movement trajectory of the sliding block 9, and at the same time, the spring on the spring rod 28 can limit the movement of the sliding blocks 9 on both sides, achieving a secondary buffering effect. Through the above structure, the impact force on the circuit board 1 fixed to the bracket 3 by the fixing screw 2 can be reduced, solving the problem of vibration causing loose circuit board solder joints and poor sensor contact, which indirectly leads to data distortion.

[0020] like Figure 1 and Figure 5 As shown, a sealing strip 12 is slidably connected to the upper surface of the base plate 11, and a shielding cover 13 is provided on the upper surface of the sealing strip 12. An insert block 14 is fixedly connected to the outer wall of the shielding cover 13, and a fixing shell 15 is slidably connected to the outer wall of the insert block 14. The fixing shell 15 is connected to the base plate 11. The insert block 14 on the shielding cover 13 is aligned with the fixing shell 15 and inserted, thereby achieving the effect of fixing the shielding cover 13. The sealing strip 12 can prevent external moisture from entering the shielding cover 13 and causing damage to the circuit board 1.

[0021] like Figure 1 and Figure 3As shown, a fixing frame 16 is fixedly connected to the outer wall of the shielding cover 13. A locking block 17 is slidably connected to the inner wall of the fixing frame 16. A connecting shaft 18 is slidably connected to the inner wall of the locking block 17. A second spring 19 is fixedly connected to the outer wall of the connecting shaft 18. The second spring 19 is connected to the locking block 17. A baffle 20 is fixedly connected to the outer wall of the connecting shaft 18. The baffle 20 is connected to the shielding cover 13. Pressing the fixing frame 16 causes it to slide on the outer wall of the connecting shaft 18, while the second spring 19 undergoes elastic deformation, aligning the locking block 17 with the fixing frame 16. Releasing the locking block 17 allows the second spring 19 to return to its original shape and allows the locking block 17 to be inserted into the fixing frame 16, thereby achieving the effect of quickly installing the baffle 20.

[0022] like Figure 1 and Figure 4 As shown, a bottom shell 21 is provided on the lower surface of the base plate 11, and a fan 22 is fixedly connected to the inner wall of the bottom shell 21. Heat dissipation fins 23 are fixedly connected to the lower surface of the base plate 11. The heat dissipation fins 23 on the lower surface of the base plate 11 can conduct the heat in the shield 13 to the heat dissipation fins 23, thereby reducing the heat accumulation and reducing the lifespan of the circuit board 1. The fan 22 fixed on the bottom shell 21 can dissipate the heat on the heat dissipation fins 23.

[0023] like Figure 1 and Figure 4 As shown, a limiting strip 24 is fixedly connected to the inner wall of the bottom shell 21. A brush block 25 is slidably connected to the inner wall of the limiting strip 24. A threaded rod 26 is threadedly connected to the outer wall of the brush block 25. The threaded rod 26 is connected to the bottom shell 21. A limiting rod 27 is slidably connected to the inner wall of the brush block 25. The limiting rod 27 is connected to the bottom shell 21. Rotating the threaded rod 26 allows the brush block 25 to be driven to slide in the limiting strip 24. The limiting rod 27 restricts the movement trajectory of the brush block 25. The brush block 25 can clean the dust accumulated on the heat dissipation fins 23, thereby preventing the accumulation of dust on the heat dissipation fins 23 from causing a decrease in heat dissipation efficiency.

[0024] like Figure 1 and Figure 3 As shown, the inner wall of the shield 13 is fixedly connected to an interface. The width of the interface is the same as that of the baffle 20. By setting the length of the interface to be the same as that of the baffle 20, it is ensured that the baffle 20 can completely cover the entire interface.

[0025] like Figure 1 and Figure 5 As shown, the shielding cover 13 is a double-layer design. The shielding cover 13 is set as a double-layer structure with an air gap reserved between the two layers, forming a double-layer blocking structure of shielding-air-shielding, thereby improving the anti-interference capability.

[0026] When the device is put into operation, after it is put into operation on site, when the vibration generated by the operation of the surrounding equipment is transmitted to the device body, the technicians can observe that: the base plate 11 can transmit the vibration from the base 4 to the spring 5, thereby buffering the impact force for the first time. After the base 4 transmits the vibration to the bracket 6, the movement of the bracket 6 can drive the connecting rod 8 so that the sliding block 9 can slide in the limiting frame 10. The spring rod 28 set in the limiting frame 10 can limit the movement trajectory of the sliding block 9, and at the same time, it can also limit the movement of the sliding blocks 9 on both sides through the spring on the spring rod 28, achieving a secondary buffering effect. Through the above structure, the impact force on the circuit board 1 fixed to the bracket 3 by the fixing screw 2 can be reduced, solving the problem of vibration causing the circuit board solder joints to loosen, the sensor to have poor contact, and indirectly causing data distortion. During the assembly phase, operators manually insert the insert block 14 on the shielding cover 13 into the fixing shell 15 to secure the shielding cover 13. Technicians check the sealing strip 12 pre-installed on the base plate 11 to ensure it fits tightly against the bottom of the shielding cover 13, effectively preventing external moisture from entering the shielding cover 13 and damaging the circuit board 1. When installing the baffle 20, the operator simply presses the fixing bracket 16 to slide it against the outer wall of the connecting shaft 18, causing the spring 19 to deform elastically. Aligning the locking block 17 with the fixing bracket 16 and releasing the locking block 17 allows the spring 19 to return to its original shape and insert the locking block 17 into the fixing bracket 16, thus achieving quick installation of the baffle 20. During assembly, technicians install heat dissipation fins 23 on the lower surface of the base plate 11, allowing heat from the shielding cover 13 to be conducted to the heat dissipation fins 23, thereby reducing heat buildup and minimizing the lifespan of the circuit board 1. The assembler then installs heat dissipation fins 23 on the base shell 21. The fixed fan 22 can dissipate the heat on the heat sink 23. During daily operation and maintenance, the staff only needs to rotate the threaded rod 26 to drive the brush block 25 to slide in the limit bar 24. The limit bar 27 can restrict the movement trajectory of the brush block 25. The brush block 25 can clean the dust accumulated on the heat sink 23, thereby preventing the heat dissipation efficiency from decreasing due to the accumulation of dust on the heat sink 23. The shielding cover 13 is set as a double-layer structure with an air gap reserved between the two layers, forming a double-layer blocking structure of shielding-air-shielding, thereby improving the anti-interference capability.

[0027] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the present invention as claimed. The scope of protection of the present invention is defined by the appended claims and their equivalents.

Claims

1. An anti-interference industrial electronic sensor data processing device, comprising a circuit board (1), characterized in that: The inner wall of the circuit board (1) is provided with a fixing screw (2), the lower surface of the circuit board (1) is provided with a bracket (3), the bracket (3) is connected to the fixing screw (2), the inner wall of the bracket (3) is slidably connected with a base (4), the upper surface of the base (4) is provided with a spring (5), the upper surface of the spring (5) is provided with a bracket (6), the bracket (6) is connected to the base (4), the outer wall of the base (4) is threadedly connected with a nut (7), the nut (7) is connected to the bracket (3), the outer wall of the bracket (6) is rotatably connected with a connecting rod (8), the inner wall of the connecting rod (8) is rotatably connected with a sliding block (9), the outer wall of the sliding block (9) is slidably connected with a limit frame (10), the lower surface of the limit frame (10) is fixedly connected with a base plate (11), the inner wall of the limit frame (10) is provided with a spring rod (28), the spring rod (28) is connected to the sliding block (9).

2. The anti-interference industrial electronic sensor data processing device according to claim 1, characterized in that: A sealing strip (12) is slidably connected to the upper surface of the base plate (11). A shielding cover (13) is provided on the upper surface of the sealing strip (12). An insert (14) is fixedly connected to the outer wall of the shielding cover (13). A fixing shell (15) is slidably connected to the outer wall of the insert (14). The fixing shell (15) is connected to the base plate (11).

3. The anti-interference industrial electronic sensor data processing device according to claim 2, characterized in that: The outer wall of the shield (13) is fixedly connected to a fixing frame (16), the inner wall of the fixing frame (16) is slidably connected to a locking block (17), the inner wall of the locking block (17) is slidably connected to a connecting shaft (18), the outer wall of the connecting shaft (18) is fixedly connected to a second spring (19), the second spring (19) is connected to the locking block (17), the outer wall of the connecting shaft (18) is fixedly connected to a baffle (20), the baffle (20) is connected to the shield (13).

4. The anti-interference industrial electronic sensor data processing device according to claim 2, characterized in that: The lower surface of the base plate (11) is provided with a bottom shell (21), the inner wall of the bottom shell (21) is fixedly connected with a fan (22), and the lower surface of the base plate (11) is fixedly connected with a heat dissipation fin (23).

5. The anti-interference industrial electronic sensor data processing device according to claim 4, characterized in that: The inner wall of the bottom shell (21) is fixedly connected to a limiting strip (24), and a brush block (25) is slidably connected to the inner wall of the limiting strip (24). A threaded rod (26) is threadedly connected to the outer wall of the brush block (25), and the threaded rod (26) is connected to the bottom shell (21). A limiting rod (27) is slidably connected to the inner wall of the brush block (25), and the limiting rod (27) is connected to the bottom shell (21).

6. The anti-interference industrial electronic sensor data processing device according to claim 2, characterized in that: The inner wall of the shield (13) is fixedly connected to an interface, the width of which is the same as that of the baffle (20).

7. The anti-interference industrial electronic sensor data processing device according to claim 2, characterized in that: The shielding cover (13) is a double-layer design.