Special cleaning oil filtering and reusing life-prolonging device

Abstract

The invention relates to the technical field of oil filtering, in particular to a special cleaning oil filtering, reusing and life prolonging device which comprises an oil inlet, the oil inlet is communicated with an oil storage tank through a pipeline, an electric pump is installed on a communication pipeline between the oil inlet and the oil storage tank, and an overflow valve is installed at the position, located on the electric pump, of the pipeline between the oil inlet and the oil storage tank in a communicated mode. A filling port is formed in the outer side of the oil storage tank and communicated with the oil storage tank and the vacuum dehydrator through pipelines, the oil inlet, the oil storage tank and the vacuum dehydrator are communicated through pipelines, the oil storage tank is communicated with an air pump through a pipeline, and the vacuum dehydrator is communicated with a coarse filter through a pipeline. According to the present invention, the impurity filtration ability is strong, the large-area and deep precision filtration material can remove the fine particles in the oil, and can rapidly remove the moisture, the gas, the light hydrocarbon, the organic acid, the inorganic acid, and the particle impurities and the oil sludge of the acidic oxidation oil in the oil, such that the filtration and the reuse of the cleaning oil special oil are achieved, and the service life of the cleaning oil special oil is prolonged.

Description

Technical Field

[0001] This invention relates to the field of oil filtration technology, specifically to a special oil filtration and reuse device for cleaning oil to extend its service life. Background Technology

[0002] Cleaning oils and specialty oils mainly refer to hydraulic oils, refrigeration oils, hydraulic transmission oils, and gear oils that are widely used in industries such as metallurgy, machinery, mining, transportation, and manufacturing.

[0003] After use, cleaning oils and specialty oils contain water, gases, light hydrocarbons, organic and inorganic acids, as well as acidic oxidizing oil particles, impurities, and sludge, resulting in decreased lubrication performance. If cleaning oils and specialty oils can be filtered and then recycled, their lifespan can be extended, making them more environmentally friendly. Summary of the Invention

[0004] The purpose of this invention is to provide a device for extending the service life of cleaning oil and special oil filtration and reuse, so as to solve the problem of recycling and reusing cleaning oil and special oil mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution:

[0006] A special oil filtration and reuse life extension device for cleaning oil includes an oil inlet connected to an oil storage tank via a pipeline. An electric pump is installed on the pipeline connecting the oil inlet and the oil storage tank. An overflow valve is installed on the pipeline between the oil inlet and the oil storage tank at the location of the electric pump. A filling port is provided on the outside of the oil storage tank, connected to the oil storage tank and a vacuum dehydrator via a pipeline. The oil inlet, oil storage tank, and vacuum dehydrator are connected via a pipeline. An air pump is connected to the oil storage tank via a pipeline. A coarse filter is installed on the vacuum dehydrator via a pipeline. A microparticle amplifier is installed on the coarse filter via a pipeline. A medium filter is installed on the microparticle amplifier via a pipeline. An adsorption fine filter is installed on the medium filter via a pipeline. A nanofilm filter is installed on the adsorption fine filter via a pipeline. The nanofilm filter is connected to an oil outlet via a pipeline.

[0007] As a further description of the above technical solution:

[0008] A first solenoid valve and a third solenoid valve are installed on the pipeline connecting the filling port to the vacuum dehydrator. The third solenoid valve is located on the pipeline connecting the oil inlet to the vacuum dehydrator. A second solenoid valve is installed on the pipeline connecting the oil inlet to the oil storage tank. A first check valve is installed on the pipeline connecting the oil storage tank to the vacuum dehydrator.

[0009] As a further description of the above technical solution:

[0010] A flow sensor is installed on the pipeline between the oil storage tank and the vacuum dehydrator, and the flow sensor is located behind the first one-way valve.

[0011] As a further description of the above technical solution:

[0012] The pipeline connecting the oil inlet, oil storage tank, filling port, and vacuum dehydrator is a four-way pipe. A three-way pipe is installed on the pipeline connecting the four-way pipe to the vacuum dehydrator. The first solenoid valve, the second solenoid valve, and the third solenoid valve are located on the four-way pipe, and the first check valve is located on the three-way pipe. The vacuum dehydrator is connected to the three-way pipe.

[0013] As a further description of the above technical solution:

[0014] The first solenoid valve, the second solenoid valve, the third solenoid valve, and the first check valve are all located downstream of the pipelines of the electric pump and the relief valve.

[0015] As a further description of the above technical solution:

[0016] The oil storage tank is equipped with a pressure sensor, a temperature sensor, a heater, a first pressure gauge, and an exhaust valve.

[0017] As a further description of the above technical solution:

[0018] A pressure regulating valve and a second check valve are installed on the pipeline between the air pump and the oil storage tank. The second check valve is located behind the pressure regulating valve, which is located behind the air pump.

[0019] As a further description of the above technical solution:

[0020] A second pressure gauge is installed on each of the coarse filter, medium filter, adsorption fine filter, and nanomembrane filter.

[0021] Compared with the prior art, the present invention provides a special oil filtration and reuse device for cleaning oil, which has the following beneficial effects:

[0022] 1. In this invention, vacuum dehydration removes water from the oil, filters out large particulate impurities from the oil, turns small particles into larger particles that are easier to filter clean, filters out medium and small particles from the oil, an adsorption fine filter removes pigments from the oil, filters out micro particles from the oil, removes all impurities from the oil, and the intelligent control board makes it simpler to use and saves labor costs.

[0023] 2. In this invention, the filter material has a strong ability to remove impurities. The large-area, deep-layer precision filter material can remove fine particles in the oil and can quickly remove water, gas, light hydrocarbons, organic acids and inorganic acids, particulate impurities in acidic oxidizing oil, and sludge. This enables the filtration and reuse of cleaning oil and special oil, and extends the service life of cleaning oil and special oil. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of the process of the present invention.

[0025] Legend:

[0026] 1. Oil inlet; 2. Oil storage tank; 3. Electric pump; 4. Overflow valve; 5. Filling port; 6. Air pump; 7. Vacuum dehydrator; 8. Coarse filter; 9. Microparticle amplifier; 10. Medium filter; 11. Adsorption fine filter; 12. Nanofilm filter; 13. Oil outlet; 14. First solenoid valve; 15. Second solenoid valve; 16. Third solenoid valve; 17. First check valve; 18. Pressure sensor; 19. Temperature sensor; 20. Heater; 21. First pressure gauge; 22. Exhaust valve; 23. Pressure regulating valve; 24. Second check valve; 25. Flow sensor; 26. Second pressure gauge. Detailed Implementation

[0027] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0028] Example:

[0029] Please see Figure 1 This invention provides a special oil filtration and reuse life extension device for cleaning oil, including an oil inlet 1, which is connected to an oil storage tank 2 via a pipeline. An electric pump 3 is installed on the pipeline connecting the oil inlet 1 and the oil storage tank 2. An overflow valve 4 is installed on the pipeline between the oil inlet 1 and the oil storage tank 2 at the location of the electric pump 3. A filling port 5 is provided on the outside of the oil storage tank 2, which is connected to the oil storage tank 2 and a vacuum dehydrator 7 via a pipeline. The oil inlet 1, the oil storage tank 2, and the vacuum dehydrator 7 are connected via a pipeline. An air pump 6 is installed on the oil storage tank 2 via a pipeline. A coarse filter 8 is installed on the vacuum dehydrator 7 via a pipeline. A microparticle amplifier 9 is installed on the coarse filter 8 via a pipeline. A medium filter 10 is installed on the microparticle amplifier 9 via a pipeline. An adsorption fine filter 11 is installed on the medium filter 10 via a pipeline. A nano-membrane filter 12 is installed on the adsorption fine filter 11 via a pipeline. An oil outlet 13 is connected to the nano-membrane filter 12 via a pipeline.

[0030] Specifically, such as Figure 1As shown, a first solenoid valve 14 and a third solenoid valve 16 are installed on the pipeline connecting the filling port 5 to the vacuum dehydrator 7. The third solenoid valve 16 is located on the pipeline connecting the oil inlet 1 to the vacuum dehydrator 7. A second solenoid valve 15 is installed on the pipeline connecting the oil inlet 1 to the oil storage tank 2. A first check valve 17 is installed on the pipeline connecting the oil storage tank 2 to the vacuum dehydrator 7. A flow sensor 25 is installed on the pipeline connecting the oil storage tank 2 and the vacuum dehydrator 7. The flow sensor 25 is located behind the first check valve 17. The pipelines connecting the oil inlet 1, oil storage tank 2, filling port 5, and vacuum dehydrator 7 are connected. The pipes connecting the devices 7 are four-way pipes. A three-way pipe is installed on the pipe connecting the four-way pipe to the vacuum dewatering device 7. The first solenoid valve 14, the second solenoid valve 15, and the third solenoid valve 16 are located on the four-way pipe, and the first check valve 17 is located on the three-way pipe. The vacuum dewatering device 7 is connected to the three-way pipe, as shown in the figure. The first solenoid valve 14, the second solenoid valve 15, the third solenoid valve 16, and the first check valve 17 are all located behind the pipes of the electric pump 3 and the overflow valve 4, which can realize the independent operation of direct filtration cleaning, heated pneumatic filtration cleaning, and filling.

[0031] Specifically, such as Figure 1 As shown, the oil storage tank 2 is equipped with a pressure sensor 18, a temperature sensor 19, a heater 20, a first pressure gauge 21, and an exhaust valve 22. The pressure sensor 18 is used to obtain the pressure inside the oil storage tank 2. When the pressure is too high or too low, the air pump 6 is controlled to stop or start according to the pre-set rules, and an alarm is triggered by a buzzer. The temperature sensor 19 is used to obtain the temperature inside the oil storage tank 2 and to control the heater 20 to turn it on or off, so as to achieve a constant oil temperature. The flow sensor 25 is used to obtain the flow rate of the oil in the pipeline and to display the flow rate and total flow in real time.

[0032] Specifically, such as Figure 1 As shown, a pressure regulating valve 23 and a second check valve 24 are installed on the pipeline between the air pump 6 and the oil storage tank 2. The second check valve 24 is located behind the pressure regulating valve 23, which is located behind the air pump 6, and can regulate the pressure.

[0033] Specifically, such as Figure 1 As shown, a second pressure gauge 26 is installed on the coarse filter 8, the medium filter 10, the adsorption fine filter 11, and the nanofilm filter 12 to monitor the pressure in each device in real time.

[0034] Working principle:

[0035] Direct filtration and cleaning: the oil enters through the oil inlet 1, passes through the electric pump 3 to the third solenoid valve 16 on the four-way pipe, then passes through the flow sensor 25 on the three-way pipe to the vacuum dehydrator 7, from the vacuum dehydrator 7 to the coarse filter 8, from the coarse filter 8 to the micro particle amplifier 9, from the micro particle amplifier 9 to the medium filter 10, from the medium filter 10 to the adsorption fine filter 11, from the adsorption fine filter 11 to the nano membrane filter 12, and finally from the nano membrane filter 12 to the oil outlet 13, completing a series of filtration and cleaning processes;

[0036] The heated pneumatic filtration and cleaning process begins by adding the oil to be treated into the oil storage tank 2 via an electric pump 3. The oil in the oil storage tank 2 is then heated to a certain temperature. The air pump 6 is turned on, and high-pressure gas enters the second one-way valve 24 through the pressure regulating valve 23. Under the action of the high-pressure gas, the oil in the oil storage tank 2 passes through the first one-way valve 17 and then through the flow sensor 25 on the three-way pipe into the vacuum dehydrator 7. From the vacuum dehydrator 7, the oil enters the coarse filter 8, then the microparticle amplifier 9, then the microparticle amplifier 9, then the medium filter 10, then the adsorption fine filter 11, then the adsorption fine filter 12, and finally the oil outlet 13, completing a series of filtration and cleaning processes.

[0037] New oil is added through inlet 1 into electric pump 3, then through the second solenoid valve 15 on the four-way pipe into filling port 5, and then injected into the hydraulic equipment.

[0038] The pressure in the oil storage tank 2 is obtained by the pressure sensor 18. When the pressure is too high or too low, the air pump 6 is controlled to stop or start according to the pre-set rules, and an alarm is triggered by the buzzer.

[0039] The temperature inside the oil storage tank 2 is obtained through temperature sensor 19, and the temperature control heater 20 is turned on or off through temperature sensor 19 to achieve constant oil temperature. The flow rate of oil passing through the pipeline is obtained through flow sensor 25, and the flow rate and total flow are displayed in real time.

[0040] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A device for cleaning and filtering special oil for prolonging the service life of oil, comprising an oil inlet (1), characterized in that: The oil inlet (1) is connected to the oil storage tank (2) via a pipeline. An electric pump (3) is installed on the pipeline connecting the oil inlet (1) and the oil storage tank (2). An overflow valve (4) is installed on the pipeline between the oil inlet (1) and the oil storage tank (2) at the location of the electric pump (3). A filling port (5) is provided on the outside of the oil storage tank (2). The filling port (5) is connected to the oil storage tank (2) and the vacuum dehydrator (7) via a pipeline. The oil inlet (1), the oil storage tank (2), and the vacuum dehydrator (7) are connected via a pipeline. An air pump (6) is connected to the oil tank (2) via a pipeline. A coarse filter (8) is connected to the vacuum dehydrator (7) via a pipeline. A micro particle amplifier (9) is connected to the coarse filter (8) via a pipeline. A medium filter (10) is connected to the micro particle amplifier (9) via a pipeline. An adsorption fine filter (11) is connected to the medium filter (10) via a pipeline. A nano membrane filter (12) is connected to the adsorption fine filter (11) via a pipeline. The nano membrane filter (12) is connected to the oil outlet (13) via a pipeline.

2. The device according to claim 1, characterized in that: A first solenoid valve (14) and a third solenoid valve (16) are installed on the pipeline connecting the filling port (5) to the vacuum dehydrator (7). The third solenoid valve (16) is located on the pipeline connecting the oil inlet (1) to the vacuum dehydrator (7). A second solenoid valve (15) is installed on the pipeline connecting the oil inlet (1) to the oil storage tank (2). A first check valve (17) is installed on the pipeline connecting the oil storage tank (2) to the vacuum dehydrator (7).

3. The device according to claim 2, characterized in that: A flow sensor (25) is installed on the pipeline between the oil storage tank (2) and the vacuum dehydrator (7), and the flow sensor (25) is located behind the first check valve (17).

4. The device according to claim 3, characterized in that: The pipeline connecting the oil inlet (1), oil storage tank (2), filling port (5), and vacuum dehydrator (7) is a four-way pipe. A three-way pipe is installed on the pipeline connecting the four-way pipe to the vacuum dehydrator (7). The first solenoid valve (14), the second solenoid valve (15), and the third solenoid valve (16) are located on the four-way pipe, and the first one-way valve (17) is located on the three-way pipe. The vacuum dehydrator (7) is connected to the three-way pipe.

5. The device according to claim 4, characterized in that: The first solenoid valve (14), the second solenoid valve (15), the third solenoid valve (16) and the first check valve (17) are all located behind the pipeline of the electric pump (3) and the overflow valve (4).

6. The cleaning oil special oil filtration reuse and service life extension device according to claim 1, characterized in that: The oil storage tank (2) is equipped with a pressure sensor (18), a temperature sensor (19), a heater (20), a first pressure gauge (21), and an exhaust valve (22).

7. The cleaning oil special oil filtration reuse and service life extension device according to claim 1, characterized in that: A pressure regulating valve (23) and a second check valve (24) are installed on the pipeline between the air pump (6) and the oil storage tank (2). The second check valve (24) is located behind the pressure regulating valve (23), which is located behind the air pump (6).

8. The cleaning oil special oil filtration reuse and service life extension device according to claim 1, characterized in that: A second pressure gauge (26) is installed on each of the coarse filter (8), the medium filter (10), the adsorption fine filter (11), and the nanofilm filter (12).

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