Preparation method of high-strength concrete additive
By utilizing the coordinated operation of the raw material preparation component, mixing mechanism, and packaging mechanism of the high-strength concrete additive preparation device, the problems of cumbersome preparation process and uneven material ratio in existing water-reducing agent preparation processes have been solved. This has enabled efficient and uniform material ratio and automated packaging, thereby improving production efficiency and product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- 周亮
- Filing Date
- 2023-06-02
- Publication Date
- 2026-04-17
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing water-reducing agent preparation process is cumbersome, the material ratio is uneven, and it is difficult to achieve automated packaging, which affects production efficiency and product quality.
The high-strength concrete additive preparation device uses a raw liquid preparation component for heating, melting and sulfonation, a mixing mechanism for precise proportioning, and a packaging mechanism for automated packaging. This includes the coordinated operation of components such as heating blocks, stirring blades, liquid guide plates, compaction rods, and hinge rods.
It improves preparation efficiency, ensures uniform material ratios and automated packaging, simplifies the operation process, and enhances production efficiency and product quality.
Smart Images

Figure CN121869262A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of concrete additive preparation technology, specifically a method for preparing high-strength concrete additives. Background Technology
[0002] Concrete additives are substances added to improve and adjust the performance of concrete. With the development of construction technology, the application of concrete additives in engineering has received increasing attention, and the use of additives has become a major measure to improve concrete performance. Water-reducing agents are concrete admixtures that can reduce the amount of mixing water while maintaining a relatively constant slump. Most of them are anionic surfactants, such as lignin sulfonates, naphthalene sulfonates, and formaldehyde polymers. After being added to concrete mixtures, they have a dispersing effect on cement particles, improving workability, reducing unit water consumption, improving the fluidity of concrete mixtures, or reducing unit cement consumption, thus saving cement.
[0003] Naphthalene sulfonate water-reducing agent was the first type used in my country. It is a product of naphthalene sulfonation with sulfuric acid followed by condensation with formaldehyde, and belongs to the anionic surfactant category. Depending on the product, this type of water-reducing agent can appear as a light yellow to dark brown powder. It is easily soluble in water and exhibits good dispersion of many powder materials such as cement, achieving a water reduction rate of up to 25%. The synthesis route of naphthalene sulfonate water-reducing agent is as follows: naphthalene → sulfonation → hydrolysis → condensation → neutralization → filtration → drying → product. Currently, the production process of existing water-reducing agents is quite cumbersome. The proportioning and addition of raw materials required for water-reducing agent manufacturing requires manual intervention, with materials added and mixed according to the actual manufacturing process. The entire operation is tedious and complex, prone to uneven proportioning, and cannot be packaged after preparation. Therefore, there is a need in the market for a concrete additive preparation process that achieves precise material proportioning during water-reducing agent preparation and allows for packaging after preparation. Summary of the Invention
[0004] The purpose of this invention is to provide a method for preparing high-strength concrete additives to solve the problems mentioned in the background.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a method for preparing a high-strength concrete additive, wherein the method is implemented by a high-strength concrete additive preparation device, the high-strength concrete additive preparation device comprising a working shell, an inner upper side of which is provided a raw material preparation component for heating, melting, and sulfonating naphthalene; a mixing mechanism for condensing and neutralizing the preparation agent is provided on the lower side of the raw material preparation component; and a packaging mechanism for packaging the preparation agent is provided on the lower side of the mixing mechanism; the high-strength concrete additive preparation method includes the following preparation steps:
[0006] Step 1: The raw material preparation component heats and melts the solid naphthalene, and then performs sulfonation and hydrolysis.
[0007] Step 2: The mixing mechanism adds formaldehyde dropwise to the hydrolyzed liquid naphthalene to carry out condensation, followed by the addition of liquid alkali for neutralization;
[0008] Step 3: The packaging mechanism will package the prepared reaction solution.
[0009] Preferably, the stock solution preparation component includes a preparation cylinder and an active cylindrical cam. The stock solution preparation component controls a mixing mechanism to perform condensation and neutralization operations via the active cylindrical cam. The mixing mechanism includes a lower cylindrical cam, a right compaction rod, and a left compaction rod. The mixing mechanism controls a packaging mechanism to perform packaging operations via the right and left compaction rods. A reaction vessel is rotatably connected inside the preparation cylinder. A raw material conveying cylinder is movably connected to the upper side of the reaction vessel. The raw material conveying cylinder is fixedly connected to a working shell. A motor is fixedly installed inside the working shell. A drive shaft is fixedly connected to the output end of the motor. The drive shaft is fixedly connected to the active cylindrical cam. Active rotating wheels are fixedly connected to both the upper and lower sides of the drive shaft. Driven rotating wheels are fixedly connected to both the upper and lower sides of the reaction vessel. The active rotating wheels are connected to the driven rotating wheels via a belt.
[0010] Preferably, a plurality of stirring blades are fixedly connected to the surface of the reaction vessel, an electric heating wire is provided inside the preparation cylinder on the surface of the reaction vessel, a plurality of connecting frames are fixedly connected to the lower side of the surface of the reaction vessel, a heating block is provided on the lower end face of the connecting frame, a naphthalene-refining vessel is fixedly connected to the inside of the working shell, the heating block is located inside the naphthalene-refining vessel, a sulfonation cylinder is fixedly connected to the inside of the working shell, and the lower end of the sulfonation cylinder is fixedly connected to the naphthalene-refining vessel.
[0011] Preferably, a hydrolysis cylinder is fixedly connected inside the working shell, a water cylinder is fixedly connected to the rear side of the preparation cylinder inside the working shell, a water supply pipe is fixedly connected to the outlet of the water cylinder, a raw liquid delivery pipe is fixedly connected to the outlet of the naphthalene reactor, a right connecting rod is fixedly connected to the left side of the lower cylindrical cam, the right connecting rod is fixedly connected to the right compaction rod, a left connecting rod is fixedly connected to the right side of the lower cylindrical cam, the left connecting rod is fixedly connected to the left compaction rod, a plurality of elastic columns are provided at the lower end of the lower cylindrical cam, a tripod is fixedly connected to the lower end of the elastic columns, the front side of the tripod is fixedly connected to the raw liquid delivery pipe, and three sets of liquid guiding plates are provided inside the hydrolysis cylinder.
[0012] Preferably, a connecting pipe is movably inserted inside the hydrolysis cylinder, and a fixing plate is fixedly connected to the upper end face of the connecting pipe. Fixing rods are fixedly connected to both the left and right sides of the upper end face of the fixing plate. The fixing rods are movably inserted inside the liquid guiding plate. The left fixing rod is fixedly connected to the left connecting rod, and the right fixing rod is fixedly connected to the right connecting rod. A bearing plate is fixedly connected to the lower end face of the working shell, and a return liquid cylinder is fixedly connected to the upper end face of the bearing plate. The connecting pipe is movably connected to the inside of the return liquid cylinder, and a return liquid plate is fixedly connected to the lower end face of the connecting pipe.
[0013] Preferably, a neutralization cylinder is fixedly connected to the left side of the upper end face of the support plate, a return pipe is fixedly fixed to the surface of the neutralization cylinder, and the return pipe is fixedly connected to the return cylinder. A condensation cylinder is fixedly connected to the left side of the upper end face of the support plate, a connecting part is fixedly connected to the lower side of the condensation cylinder, and the connecting part is fixedly connected to the return cylinder. The condensation cylinder is connected to the hydrolysis cylinder through a connecting pipe. A hydrolysis pipe is fixedly connected to the right side of the inside of the working shell, and the lower end of the hydrolysis pipe is fixedly connected to the condensation cylinder. A right compaction block is fixedly connected to the lower end face of the right compaction rod, and a sponge is provided on the lower side of the right compaction block inside the condensation cylinder. A neutralization pipe is fixedly connected to the left side of the inside of the working shell, and the lower end of the neutralization pipe is fixedly connected to the neutralization cylinder. A left compaction block is fixedly connected to the lower end face of the left compaction rod, and a sponge is provided on the lower side of the left compaction block inside the neutralization cylinder.
[0014] Preferably, the packaging mechanism includes a left hinge rod and a right hinge rod. The left hinge rod is rotatably connected to the left compaction rod, and the right hinge rod is rotatably connected to the right compaction rod. A conveying mechanism is provided on the lower inner surface of the working shell. Several packaging bottles are placed on the upper side of the conveying mechanism. A left slide rail is fixedly connected to the left side of the upper surface of the support plate. A sealing plate is fixedly connected inside the left slide rail. A left slider is slidably connected to the rear side of the sealing plate. The rear side of the left slider is slidably connected to the left slide rail. The left slider is rotatably connected to the left hinge rod. An infusion tube is fixedly connected to the lower surface of the neutralization cylinder. The infusion tube is fixedly connected to the sealing plate.
[0015] Preferably, a right slide rail is fixedly connected to the right side of the upper end face of the support plate, a right slider is slidably connected inside the right slide rail, the right slider is rotatably connected to a right hinge rod, an arc-shaped block is fixedly connected to the lower end face of the right slider, a feeding cylinder is provided on the upper end face of the support plate, a plurality of sealing caps are placed inside the feeding cylinder, a push rod is slidably connected inside the feeding cylinder, and the push rod is fixedly connected to the right slider and the left slider.
[0016] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0017] 1. This invention uses a raw material preparation component to heat-melt solid naphthalene, a heating wire to heat the solid naphthalene inside into a liquid state, a stirring blade to further accelerate the heat-melting efficiency, and a heating block to stir the liquid naphthalene sulfonated with concentrated sulfuric acid, thereby achieving the initial preparation of the additive. The heating block generates heat while stirring, which condenses the sulfonated naphthalene with formaldehyde to form a polymer compound, effectively improving the preparation efficiency of this device.
[0018] 2. This invention achieves precise proportioning of the reaction solution by setting up a mixing mechanism, and realizes full hydrolysis of the reaction solution and water through three sets of liquid guide plates. The lower cylindrical cam is controlled to move up and down reciprocatingly. The lower cylindrical cam controls the connecting pipe, the right compaction rod, and the left compaction rod to move up and down reciprocatingly. The right compaction rod squeezes the sponge through the right compaction block to realize the condensation of the reaction solution and formaldehyde. The connecting pipe moves like a piston through the return plate to draw the condensed reaction solution into the neutralization cylinder. The left compaction rod squeezes the sponge to add liquid alkali to the reaction solution, thereby neutralizing the excess sulfuric acid in the sulfonation reaction. Compared with the existing device, this invention can control the addition ratio of formaldehyde and liquid alkali and will not produce uneven proportions.
[0019] 3. This invention uses a packaging mechanism to package the reaction liquid. The left compaction rod controls the left slider to reciprocate back and forth via the lower cylindrical cam. The left slider controls the sealing plate to intermittently add the prepared reaction liquid. The push rod controls the lower cylinder to intermittently control the falling of the packaging cap. The right compaction rod controls the right slider to reciprocate back and forth via the right hinge rod. The right slider applies pressure to the packaging cap on the packaging bottle via the arc block, thereby realizing the packaging of the reaction liquid. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the rear structure of a high-strength concrete additive preparation device proposed in this invention;
[0021] Figure 2 This is a schematic diagram of the internal structure of a high-strength concrete additive preparation device proposed in this invention;
[0022] Figure 3This is a schematic diagram of the structure of the raw material preparation component proposed in this invention;
[0023] Figure 4 This is a schematic diagram of the rear structure of the hybrid mechanism proposed in this invention.
[0024] Figure 5 This is a schematic diagram showing the connection relationship between the lower cylindrical cam and the tripod proposed in this invention;
[0025] Figure 6 This is a schematic diagram of the rear structure of the packaging mechanism proposed in this invention;
[0026] Figure 7 This is a flowchart of the steps involved in preparing a high-strength concrete additive according to the present invention.
[0027] In the diagram: 1. Working outer shell; 2. Raw material conveying cylinder; 3. Hydrolysis tube; 4. Sulfonation cylinder; 5. Neutralization tube; 6. Conveying mechanism; 7. Sealing bottle; 8. Motor; 9. Support plate; 10. Naphthalene treatment vessel; 11. Raw material conveying pipe; 12. Water cylinder; 13. Water delivery pipe; 14. Condensation cylinder; 15. Return cylinder; 16. Connecting part; 17. Neutralization cylinder; 18. Return pipe; 19. Delivery pipe; 20. Hydrolysis cylinder; 100. Raw material preparation assembly; 101. Preparation cylinder; 102. Drive shaft; 103. Driving wheel; 104. Driven wheel; 105. Belt; 106. Reactor; 107. Stirring blade; 108. Heating wire; 109. Connecting frame; 110. Heating block; 111. 200. Active cylindrical cam; 201. Mixing mechanism; 202. Lower cylindrical cam; 203. Right connecting rod; 204. Left connecting rod; 205. Elastic column; 206. Right compaction rod; 207. Left compaction block; 208. Right compaction block; 209. Triangular frame; 210. Liquid guide plate; 211. Fixed rod; 212. Fixed plate; 213. Connecting pipe; 214. Liquid return plate; 300. Sealing mechanism; 301. Left hinge rod; 302. Right hinge rod; 303. Left slide rail; 304. Left slider; 305. Sealing plate; 306. Push rod; 307. Right slide rail; 308. Right slider; 309. Feeding cylinder; 310. Arc block; 311. Sealing cap. Detailed Implementation
[0028] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. The components of the embodiments of the present invention described and shown in the accompanying drawings can generally be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.
[0029] Please see Figures 1 to 7 This invention provides a technical solution: a method for preparing a high-strength concrete additive, which is implemented through a high-strength concrete additive preparation device. The device includes a working shell 1, with a raw material preparation component 100 for heating, melting, and sulfonating naphthalene disposed on the upper side of the working shell 1; a mixing mechanism 200 for condensing and neutralizing the preparation agent disposed on the lower side of the raw material preparation component 100; and a packaging mechanism 300 for packaging the preparation agent disposed on the lower side of the mixing mechanism 200. The high-strength concrete additive preparation method includes the following preparation steps:
[0030] Step 1: The stock solution preparation component 100 heats and melts the solid naphthalene, and then performs sulfonation and hydrolysis.
[0031] Step 2: The mixing mechanism 200 adds formaldehyde dropwise to the hydrolyzed liquid naphthalene to carry out condensation, followed by the addition of liquid alkali for neutralization;
[0032] Step 3: The packaging mechanism 300 will package the prepared reaction solution.
[0033] The stock solution preparation component 100 includes a preparation cylinder 101 and an active cylindrical cam 111. The stock solution preparation component 100 controls the mixing mechanism 200 to perform condensation and neutralization operations via the active cylindrical cam 111. The mixing mechanism 200 includes a lower cylindrical cam 201, a right compaction rod 205, and a left compaction rod 206. The mixing mechanism 200 controls the packaging mechanism 300 to perform packaging operations via the right compaction rod 205 and the left compaction rod 206. A reaction vessel 106 is rotatably connected inside the preparation cylinder 101. The upper side of the reactor 106 is connected to a raw material conveying cylinder 2, which is fixedly connected to the working shell 1. A motor 8 is fixedly installed inside the working shell 1. The output end of the motor 8 is fixedly connected to a drive shaft 102, which is fixedly connected to an active cylindrical cam 111. Both the upper and lower sides of the drive shaft 102 are fixedly connected to active rotating wheels 103, and both the upper and lower sides of the reactor 106 are fixedly connected to driven rotating wheels 104. The active rotating wheels 103 are connected to the driven rotating wheels 104 via a belt 105.
[0034] The sulfonation process involves adding concentrated sulfuric acid to a sulfonation reactor to react with it, producing naphthalene sulfonic acid. There are two types of naphthalene sulfonic acid: α-naphthalene sulfonic acid and β-naphthalene sulfonic acid. Several stirring blades 107 are fixedly connected to the surface of the reactor 106. Heating wires 108 are installed inside the preparation cylinder 101 on the surface of the reactor 106. Several connecting frames 109 are fixedly connected to the lower side of the surface of the reactor 106. Heating blocks 110 are installed on the lower end face of the connecting frames 109. A naphthalene-refining reactor 10 is fixedly connected inside the working shell 1. The heating blocks 110 are located inside the naphthalene-refining reactor 10. A sulfonation cylinder 4 is fixedly connected inside the working shell 1. Concentrated sulfuric acid is stored inside the sulfonation cylinder 4. The lower end of the sulfonation cylinder 4 is fixedly connected to the naphthalene-refining reactor 10.
[0035] Since α-naphthalenesulfonic acid is produced during the sulfonation reaction, its presence is detrimental to the condensation reaction. Therefore, water needs to be added to hydrolyze the α-naphthalenesulfonic acid. A hydrolysis cylinder 20 is fixedly connected inside the working shell 1. A water cylinder 12 is fixedly connected to the rear side of the preparation cylinder 101 inside the working shell 1. A water supply pipe 13 is fixedly connected to the outlet of the water cylinder 12. A raw liquid delivery pipe 11 is fixedly connected to the outlet of the naphthalene-removing reactor 10. A right connecting rod 202 is fixedly connected to the left side of the lower cylindrical cam 201. 202 is fixedly connected to the right compaction rod 205. The right side of the lower cylindrical cam 201 is fixedly connected to the left connecting rod 203. The left connecting rod 203 is fixedly connected to the left compaction rod 206. The lower end of the lower cylindrical cam 201 is provided with several elastic columns 204. The lower end of the elastic columns 204 is fixedly connected to the tripod 209. The front side of the tripod 209 is fixedly connected to the original liquid delivery pipe 11. The hydrolysis cylinder 20 is provided with three sets of liquid guide plates 210. The liquid guide plates 210 can further improve the hydrolysis efficiency.
[0036] A connecting pipe 213 is movably inserted inside the hydrolysis cylinder 20. A fixing plate 212 is fixedly connected to the upper end face of the connecting pipe 213. Fixing rods 211 are fixedly connected to the left and right sides of the upper end face of the fixing plate 212. The fixing rods 211 are movably inserted inside the liquid guiding plate 210. The left fixing rod 211 is fixedly connected to the left connecting rod 203, and the right fixing rod 211 is fixedly connected to the right connecting rod 202. A bearing plate 9 is fixedly connected to the lower end face of the working shell 1. A return liquid cylinder 15 is fixedly connected to the upper end face of the bearing plate 9. The connecting pipe 213 is movably connected to the inside of the return liquid cylinder 15. A return liquid plate 214 is fixedly connected to the lower end face of the connecting pipe 213.
[0037] A neutralization cylinder 17 is fixedly connected to the left side of the upper end face of the support plate 9. A return pipe 18 is fixedly connected to the surface of the neutralization cylinder 17 and is fixedly connected to the return cylinder 15. A condensation cylinder 14 is fixedly connected to the left side of the upper end face of the support plate 9. A connecting part 16 is fixedly connected to the lower side of the condensation cylinder 14 and is fixedly connected to the return cylinder 15. The condensation cylinder 14 is connected to the hydrolysis cylinder 20 through a connecting pipe. A hydrolysis pipe 3 is fixedly connected to the right side of the inside of the working shell 1. The lower end of tube 3 is fixedly connected to the shrinking cylinder 14. The lower end face of the right compaction rod 205 is fixedly connected to the right compaction block 208. The lower side of the right compaction block 208 is provided with a sponge inside the shrinking cylinder 14. The inner left side of the working shell 1 is fixedly connected to the neutralization tube 5. The lower end of the neutralization tube 5 is fixedly connected to the neutralization cylinder 17. The lower end face of the left compaction rod 206 is fixedly connected to the left compaction block 207. The lower side of the left compaction block 207 is provided with a sponge inside the neutralization cylinder 17.
[0038] After the hydrolysis reaction is complete, formaldehyde is added dropwise to react with β-naphthalenesulfonic acid to form a naphthalene-based sulfonated formaldehyde condensate. Then, liquid alkali is added dropwise to the condensed reaction solution to neutralize the excess sulfuric acid in the sulfonation reaction.
[0039] The packaging mechanism 300 includes a left hinge rod 301 and a right hinge rod 302. The left hinge rod 301 is rotatably connected to the left compaction rod 206, and the right hinge rod 302 is rotatably connected to the right compaction rod 205. A conveying mechanism 6 is provided on the lower inner surface of the working shell 1. Several packaging bottles 7 are placed on the upper side of the conveying mechanism 6. A left slide rail 303 is fixedly connected to the left side of the upper end surface of the bearing plate 9. A sealing plate 305 is fixedly connected inside the left slide rail 303. A left slider 304 is slidably connected to the rear side of the sealing plate 305. The rear side of the left slider 304 is slidably connected to the left slide rail 303. The left slider 304 is rotatably connected to the left hinge rod 301. An infusion tube 19 is fixedly connected to the lower surface of the neutralization cylinder 17. The infusion tube 19 is fixedly connected to the sealing plate 305.
[0040] Furthermore, a right slide rail 307 is fixedly connected to the right side of the upper end face of the support plate 9. A right slider 308 is slidably connected inside the right slide rail 307. The right slider 308 is rotatably connected to the right hinge rod 302. An arc-shaped block 310 is fixedly connected to the lower end face of the right slider 308. A feeding cylinder 309 is provided on the upper end face of the support plate 9. Several sealing covers 311 are placed inside the feeding cylinder 309. A push rod 306 is slidably connected inside the feeding cylinder 309. The push rod 306 is fixedly connected to the right slider 308 and the left slider 304.
[0041] Working principle: After the device is installed, solid naphthalene is added to the reaction vessel 106 through the raw material conveying cylinder 2. The output end of the motor 8 drives the drive shaft 102, which is fixedly connected to it, to rotate. The drive shaft 102 drives the driving wheel 103 and the driving cylindrical cam 111, which are fixedly connected to it, to rotate. The driving wheel 103 drives the driven wheel 104 to rotate through the belt 105. The driven wheel 104 drives the reaction vessel 106, which is fixedly connected to it, to rotate. The reaction vessel 106 drives the stirring blade 107, which is fixedly connected to it. The heating element 108 rotates, and the heat emitted by the heating wire 108 melts the solid naphthalene in the reactor 106. The stirring blade 107 rotates to accelerate the flow of hot gas. After being heated, the solid naphthalene becomes liquid and flows into the naphthalene dissolving vessel 10. The reactor 106 drives the connecting frame 109, which is fixedly connected to it, to rotate. The connecting frame 109 drives the heating block 110 to rotate. The concentrated sulfuric acid in the sulfonation cylinder 4 enters the naphthalene dissolving vessel 10 and undergoes sulfonation with the liquid naphthalene. The heating block 110 stirs during the heating process to further improve the sulfonation efficiency.
[0042] The sulfonated reaction solution flows into the tripod 209 through the original solution delivery pipe 11. Water in the water cylinder 12 flows into the liquid delivery pipe 19 through the water delivery pipe 13. The reaction solution mixed with water flows into the hydrolysis cylinder 20. Three sets of liquid guide plates 210 reduce the falling speed of the reaction solution, thereby achieving complete hydrolysis of water and reaction solution. The hydrolyzed reaction solution flows into the return liquid cylinder 15 through the connecting pipe 213. The lower cylindrical cam 201 reciprocates up and down under the action of the active cylindrical cam 111 and the elastic column 204. Wheel 201 drives the right connecting rod 202, left connecting rod 203 and tripod 209 fixedly connected to it to move up and down reciprocally. The right connecting rod 202 drives the right compaction rod 205 fixedly connected to it to move up and down reciprocally. The right compaction rod 205 controls the right compaction block 208 to squeeze the formaldehyde-soaked sponge in the condensation cylinder 14. After being subjected to pressure, the sponge squeezes out the absorbed formaldehyde into the condensation cylinder 14, and then flows into the return liquid cylinder 15 through the connecting part 16, thereby realizing the condensation work with the reaction liquid.
[0043] B-Theasulfonic acid reacts with formaldehyde to form a naphthalene-based sulfonated formaldehyde condensate. The left connecting rod 203 drives the left compaction rod 206, which is fixedly connected to it, to move up and down reciprocally. The left compaction rod 206 squeezes the sponge filled with liquid alkali in the neutralization cylinder 17 through the left compaction block 207. After being pressed, the sponge squeezes the formaldehyde into the neutralization cylinder 17. The fixed rod 211 drives the connecting pipe 213 to move up and down reciprocally through the fixed plate 212. The connecting pipe 213 controls the return plate 214 to perform piston pumping. The condensed reaction liquid flows into the neutralization cylinder 17 through the return pipe 18. The liquid alkali neutralizes the excess sulfuric acid in the sulfonation reaction, thereby achieving the neutralization of the reaction liquid.
[0044] The neutralized reaction solution flows into the left slider 304 through the infusion tube 19. The left compaction rod 206 controls the left slider 304 to reciprocate back and forth through the left hinge rod 301. The left slider 304 controls the sealing plate 305 to intermittently add reaction solution to the packaging bottle 7. The left slider 304 drives the push rod 306 fixedly connected to it to reciprocate back and forth. The push rod 306 controls the feeding cylinder 309 to intermittently place the packaging cap 311 onto the packaging bottle 7. The right compaction rod 205 controls the right slider 308 to reciprocate back and forth through the right hinge rod 302. The right slider 308 drives the arc block 310 fixedly connected to it to reciprocate back and forth. The arc block 310 applies pressure to the packaging cap 311 on the packaging bottle 7, thereby realizing the packaging of the reaction solution.
[0045] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances. Furthermore, in the description of this invention, unless otherwise stated, "a plurality of" means two or more.
[0046] Although embodiments of the invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the scope and spirit of the invention, the scope of which is defined by the claims and their equivalents.
Claims
1. A method for preparing a high-strength concrete additive for preparing a high-strength concrete additive, characterized by: The high-strength concrete additive method is implemented through a high-strength concrete additive preparation device, which includes a working shell (1). The upper inner side of the working shell (1) is provided with a raw material preparation component (100) for heating, melting, and sulfonating naphthalene. The lower side of the raw material preparation component (100) is provided with a mixing mechanism (200) for condensing and neutralizing the preparation agent. The lower side of the mixing mechanism (200) is provided with a packaging mechanism (300) for packaging the preparation agent. The high-strength concrete additive preparation method includes the following preparation steps: Step 1: The raw material preparation component (100) heats and melts the solid naphthalene, and performs sulfonation and hydrolysis. Step 2: The mixing mechanism (200) adds formaldehyde dropwise to the hydrolyzed liquid naphthalene to carry out condensation, and then adds liquid alkali dropwise for neutralization; Step 3: The packaging mechanism (300) will package the prepared reaction solution.
2. The method of claim 1, wherein the high-strength concrete additive is prepared by the steps of: The stock solution preparation component (100) includes a preparation cylinder (101) and an active cylindrical cam (111). The stock solution preparation component (100) controls the mixing mechanism (200) to perform condensation and neutralization operations via the active cylindrical cam (111). The mixing mechanism (200) includes a lower cylindrical cam (201), a right compaction rod (205), and a left compaction rod (206). The mixing mechanism (200) controls the packaging mechanism (300) to perform packaging operations via the right compaction rod (205) and the left compaction rod (206). A reaction vessel (106) is rotatably connected inside the preparation cylinder (101). The upper side of the reactor (106) is connected to a raw material conveying cylinder (2), which is fixedly connected to the working shell (1). The working shell (1) is fixedly installed with a motor (8). The output end of the motor (8) is fixedly connected to a drive shaft (102). The drive shaft (102) is fixedly connected to an active cylindrical cam (111). The upper and lower sides of the drive shaft (102) are fixedly connected to active rotating wheels (103). The upper and lower sides of the reactor (106) are fixedly connected to driven rotating wheels (104). The active rotating wheel (103) is connected to the driven rotating wheel (104) via a belt (105). 3. The method for preparing a high-strength concrete additive according to claim 2, characterized in that: Several stirring blades (107) are fixedly connected to the surface of the reaction vessel (106). An electric heating wire (108) is provided inside the preparation cylinder (101) on the surface of the reaction vessel (106). Several connecting frames (109) are fixedly connected to the lower side of the surface of the reaction vessel (106). A heating block (110) is provided on the lower end face of the connecting frame (109). A naphthalene-refining vessel (10) is fixedly connected inside the working shell (1). The heating block (110) is located inside the naphthalene-refining vessel (10). A sulfonation cylinder (4) is fixedly connected inside the working shell (1). The lower end of the sulfonation cylinder (4) is fixedly connected to the naphthalene-refining vessel (10).
4. The method for preparing a high-strength concrete additive according to claim 3, characterized in that: A hydrolysis cylinder (20) is fixedly connected inside the working shell (1). A water cylinder (12) is fixedly connected to the rear side of the preparation cylinder (101) inside the working shell (1). A water supply pipe (13) is fixedly connected to the outlet of the water cylinder (12). A raw liquid delivery pipe (11) is fixedly connected to the outlet of the naphthalene reactor (10). A right connecting rod (202) is fixedly connected to the left side of the lower cylindrical cam (201). The right connecting rod (202) is fixedly connected to the right compaction rod (205). The lower cylindrical cam (201) is connected to a left connecting rod (203) fixedly on the right side. The left connecting rod (203) is fixedly connected to the left compaction rod (206). The lower end of the lower cylindrical cam (201) is provided with several elastic columns (204). The lower end of the elastic columns (204) is fixedly connected to a tripod (209). The front side of the tripod (209) is fixedly connected to the original liquid delivery pipe (11). The hydrolysis cylinder (20) is provided with three sets of liquid guiding plates (210).
5. The method for preparing a high-strength concrete additive according to claim 4, characterized in that: The hydrolysis cylinder (20) is movably connected to a connecting pipe (213). A fixing plate (212) is fixedly connected to the upper end face of the connecting pipe (213). Fixing rods (211) are fixedly connected to the left and right sides of the upper end face of the fixing plate (212). The fixing rods (211) are movably connected to the inside of the liquid guiding plate (210). The left fixing rod (211) is fixedly connected to the left connecting rod (203), and the right fixing rod (211) is fixedly connected to the right connecting rod (202). A bearing plate (9) is fixedly connected to the lower end face of the working shell (1). A return liquid cylinder (15) is fixedly connected to the upper end face of the bearing plate (9). The connecting pipe (213) is movably connected to the inside of the return liquid cylinder (15). A return liquid plate (214) is fixedly connected to the lower end face of the connecting pipe (213).
6. The method for preparing a high-strength concrete additive according to claim 5, characterized in that: A neutralization cylinder (17) is fixedly connected to the left side of the upper end face of the support plate (9). A return pipe (18) is fixedly connected to the surface of the neutralization cylinder (17). The return pipe (18) is fixedly connected to the return cylinder (15). A condensation cylinder (14) is fixedly connected to the left side of the upper end face of the support plate (9). A connecting part (16) is fixedly connected to the lower side of the condensation cylinder (14). The connecting part (16) is fixedly connected to the return cylinder (15). The condensation cylinder (14) is connected to the hydrolysis cylinder (20) through a connecting pipe. A hydrolysis pipe (3) is fixedly connected to the right side of the inside of the working shell (1). The lower end of the hydrolysis tube (3) is fixedly connected to the condensation cylinder (14). The lower end face of the right compaction rod (205) is fixedly connected to the right compaction block (208). The lower side of the right compaction block (208) is provided with a sponge inside the condensation cylinder (14). The left side of the working shell (1) is fixedly connected to the neutralization tube (5). The lower end of the neutralization tube (5) is fixedly connected to the neutralization cylinder (17). The lower end face of the left compaction rod (206) is fixedly connected to the left compaction block (207). The lower side of the left compaction block (207) is provided with a sponge inside the neutralization cylinder (17).
7. The method of claim 6, wherein the method further comprises: adding the high-strength concrete additive to the cement, the sand, and the aggregate to form a mixture; and mixing the mixture to form the high-strength concrete. The packaging mechanism (300) includes a left hinge rod (301) and a right hinge rod (302). The left hinge rod (301) is rotatably connected to the left compaction rod (206), and the right hinge rod (302) is rotatably connected to the right compaction rod (205). A conveying mechanism (6) is provided on the lower inner surface of the working shell (1). Several packaging bottles (7) are placed on the upper side of the conveying mechanism (6). A left slide rail (3) is fixedly connected to the left side of the upper surface of the bearing plate (9). 03), a sealing plate (305) is fixedly connected inside the left slide rail (303), and a left slider (304) is slidably connected to the rear side of the sealing plate (305). The rear side of the left slider (304) is slidably connected to the left slide rail (303). The left slider (304) is rotatably connected to the left hinge rod (301). An infusion tube (19) is fixedly connected to the lower surface of the neutralizing cylinder (17). The infusion tube (19) is fixedly connected to the sealing plate (305).
8. The method for preparing a high-strength concrete additive according to claim 7, characterized in that: A right slide rail (307) is fixedly connected to the right side of the upper end face of the bearing plate (9). A right slider (308) is slidably connected inside the right slide rail (307). The right slider (308) is rotatably connected to the right hinge rod (302). An arc-shaped block (310) is fixedly connected to the lower end face of the right slider (308). A feeding cylinder (309) is provided on the upper end face of the bearing plate (9). Several sealing caps (311) are placed inside the feeding cylinder (309). A push rod (306) is slidably connected inside the feeding cylinder (309). The push rod (306) is fixedly connected to the right slider (308) and the left slider (304).