Super-thermal-insulation high-performance building block and manufacturing process thereof

Abstract

The invention relates to the technical field of building blocks, and discloses a super-thermal-insulation high-performance building block and a manufacturing process thereof.The super-thermal-insulation high-performance building block comprises a cutting device, the cutting device comprises a cutting table, a cutting groove is formed in the right side of an inner cavity of the cutting table, and a cutting mechanism is installed on the right side of the top of the cutting table; a feeding mechanism is installed on the left side of the bottom of the cutting table and comprises a servo motor. According to the super-thermal-insulation high-performance building block and the manufacturing process thereof, an adjusting screw rod is driven to rotate through a servo motor, an adjusting screw sleeve is moved through rotation of the adjusting screw rod, a connecting disc is driven to move through movement of the adjusting screw sleeve, a connecting rod is driven to move through movement of the connecting disc, and a connecting column is driven to move through movement of the connecting rod; and a fixing frame is driven to move through movement of a connecting column, so that the problem that the cutting effect is affected due to the fact that an existing cutting device fixes the building blocks and then cuts the building blocks, and feeding cutting cannot be conducted is solved.

Description

Technical Field

[0001] This invention relates to the field of building block technology, specifically to an ultra-insulating high-performance building block and its manufacturing process. Background Technology

[0002] Blocks are a type of building product that is larger than clay bricks. They are made from a wide variety of raw materials, which can be sourced locally and are inexpensive. They are classified into three categories according to size: large, medium, and small, and according to materials: concrete, cement mortar, aerated concrete, fly ash silicate, coal gangue, artificial ceramsite, slag waste, etc.

[0003] Building blocks are widely used in construction. During the manufacturing process of building blocks, cutting devices are needed to cut them. However, existing cutting devices cut the blocks after they are fixed in place, and cannot feed the blocks for cutting, which affects the cutting effect.

[0004] To address the aforementioned issues, we have made improvements and proposed an ultra-insulating high-performance building block and its manufacturing process. Summary of the Invention

[0005] The purpose of this invention is to provide an ultra-insulating high-performance building block and its manufacturing process to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, the present invention provides the following technical solution:

[0007] A high-performance building block with ultra-insulating properties and its manufacturing process includes a cutting device, the cutting device including a cutting table, a cutting groove being provided on the right side of the inner cavity of the cutting table, and a cutting mechanism being installed on the right side of the top of the cutting table.

[0008] A feeding mechanism is installed on the left side of the bottom of the cutting table. The feeding mechanism includes a servo motor. An adjusting screw is fixedly connected to the output end of the servo motor. An adjusting sleeve is threadedly connected to the left side of the adjusting screw. A connecting plate is fixedly connected to the top of the adjusting sleeve. A connecting rod is fixedly connected to the top of the connecting plate. A connecting column is fixedly connected to the top of the connecting rod. A fixing mechanism is installed on the top of the connecting column.

[0009] As a further embodiment of the present invention: the cutting mechanism includes a cutting frame, a pushing cylinder is fixedly connected to the top of the cutting frame, a pushing frame is fixedly connected to the output end of the pushing cylinder, a drive motor is fixedly connected to the bottom of the pushing frame, and a cutting disc is fixedly connected to the output end of the drive motor.

[0010] As a further embodiment of the present invention: support legs are fixedly connected to the four corners of the bottom of the cutting table, a connecting frame is fixedly connected to the inner side of the support legs, a support frame is fixedly connected to the left side of the connecting frame, and the inside of the support frame is fixedly connected to the left side of the servo motor.

[0011] As a further embodiment of the present invention: a support plate is fixedly connected to the right side of the bottom of the cutting table, and the left side of the support plate is movably connected to the right side of the adjusting screw.

[0012] As a further embodiment of the present invention: a side rod is fixedly connected to both the front and back sides of the adjusting screw sleeve, and a sliding sleeve is fixedly connected to the outer side of the side rod, the sliding sleeve being a semi-circular structure.

[0013] As a further embodiment of the present invention: an L-shaped frame is fixedly connected to both the front and back sides of the bottom of the cutting table, and a guide post is fixedly connected to one side of the L-shaped frame, with the surface of the guide post being movably connected to the interior of the sliding sleeve.

[0014] As a further embodiment of the present invention: the fixing mechanism includes a fixing frame, the bottom of the fixing frame is fixedly connected to the top of the connecting column, a fixing sleeve is fixedly connected to the top of the inner cavity of the fixing frame, a fixing screw is threadedly connected to the inner cavity of the fixing sleeve, and a fixing plate is movably connected to the bottom of the fixing screw.

[0015] As a further embodiment of the present invention: a rotating disk is fixedly connected to the top of the fixing screw, and a rotating rod is fixedly connected to the surface of the rotating disk, wherein the number of rotating rods is multiple.

[0016] As a further embodiment of the present invention: a transverse groove is provided at the center of the inner cavity of the cutting table, the diameter of the transverse groove is larger than the diameter of the connecting column, and the interior of the transverse groove is movably connected to the surface of the connecting column.

[0017] A manufacturing process for a high-performance, ultra-insulating building block, the manufacturing process further includes the following steps:

[0018] S1. Place the building block on top of the fixing frame, and then drive the fixing screw to rotate through the rotating disk. Under the threaded connection between the fixing screw and the fixing sleeve, the fixing plate is pushed to move downward, and the building block is clamped by the movement of the fixing plate.

[0019] S2. Then, the servo motor drives the adjusting screw to rotate, the rotation of the adjusting screw causes the adjusting sleeve to move, the movement of the adjusting sleeve causes the connecting plate to move, the movement of the connecting plate causes the connecting rod to move, the movement of the connecting rod causes the connecting column to move, and the movement of the connecting column causes the fixing frame to move.

[0020] S3. Finally, the cutting disc is rotated by the drive motor, and the cutting disc is pushed downward by the push cylinder, so as to cut the building blocks.

[0021] Compared with the prior art, the beneficial effects of the present invention are:

[0022] 1. This invention uses a servo motor to drive an adjusting screw to rotate, which in turn moves an adjusting sleeve. The movement of the adjusting sleeve moves a connecting plate, which in turn moves a connecting rod. The movement of the connecting rod moves a connecting column, which in turn moves a fixing frame. This solves the problem that existing cutting devices cut blocks after fixing them in place, which prevents them from feeding and cutting, thus affecting the cutting effect.

[0023] 2. The present invention increases the contact area between the user's hand and the fixed screw by setting up a rotating disk and a rotating rod, thereby facilitating the rotation of the fixed screw. The side rod improves the stability of the connection between the adjusting sleeve and the sliding sleeve, preventing the sliding sleeve from shifting during movement. Attached Figure Description

[0024] Figure 1 A schematic diagram of a high-performance, ultra-insulating building block and its manufacturing process;

[0025] Figure 2 This is a schematic diagram of the connection of the cutting frame structure in the manufacturing process of an ultra-insulated high-performance building block;

[0026] Figure 3 This is a schematic diagram of the connection of the fixing frame structure in the manufacturing process of an ultra-insulated high-performance building block;

[0027] Figure 4 This is a schematic diagram of the connection of the adjusting screw structure in the manufacturing process of an ultra-insulated high-performance building block.

[0028] Figure 5 In the process of manufacturing a high-performance, ultra-insulating building block, Figure 4 A magnified view of part A;

[0029] Figure 6 In the process of manufacturing a high-performance, ultra-insulating building block, Figure 4 A magnified view of part B.

[0030] In the diagram: 1. Cutting device; 101. Cutting table; 102. Horizontal groove; 103. Support leg; 104. Connecting frame; 105. Cutting groove; 2. Fixing mechanism; 201. Fixing frame; 202. Fixing plate; 203. Fixing screw; 204. Rotating disk; 205. Rotating rod; 206. Fixing sleeve; 3. Cutting mechanism; 301. Cutting frame; 302. Pushing frame; 303. Pushing cylinder; 304. Cutting disk; 305. Drive motor; 4. Feeding mechanism; 401. Support frame; 402. Servo motor; 403. Guide column; 404. Adjusting screw; 405. Sliding sleeve; 406. Connecting column; 407. Connecting rod; 408. Side rod; 409. L-shaped frame; 4010. Adjusting sleeve; 4011. Connecting disk; 4012. Support plate. Detailed Implementation

[0031] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0032] Example 1

[0033] Please see Figure 1 , 4 5 and 6, a super heat-insulating high-performance building block and its manufacturing process, including a cutting device 1, the cutting device 1 including a cutting table 101, a cutting groove 105 is provided on the right side of the inner cavity of the cutting table 101, and a cutting mechanism 3 is installed on the right side of the top of the cutting table 101.

[0034] A feed mechanism 4 is installed on the left side of the bottom of the cutting table 101. The feed mechanism 4 includes a servo motor 402. An adjusting screw 404 is fixedly connected to the output end of the servo motor 402. An adjusting sleeve 4010 is threadedly connected to the left side of the surface of the adjusting screw 404. A connecting plate 4011 is fixedly connected to the top of the adjusting sleeve 4010. A connecting rod 407 is fixedly connected to the top of the connecting plate 4011. A connecting column 406 is fixedly connected to the top of the connecting rod 407. A fixing mechanism 2 is installed on the top of the connecting column 406.

[0035] Specifically, support legs 103 are fixedly connected to the four corners of the bottom of the cutting table 101. A connecting frame 104 is fixedly connected to the inner side of the support legs 103. A support frame 401 is fixedly connected to the left side of the connecting frame 104. The inside of the support frame 401 is fixedly connected to the left side of the servo motor 402.

[0036] Through the above technical solution, the position of the support frame 401 is supported by the support leg 103 and the connecting frame 104, so as to prevent the support frame 401 from shaking under the gravity of the servo motor 402.

[0037] Specifically, a support plate 4012 is fixedly connected to the right side of the bottom of the cutting table 101, and the left side of the support plate 4012 is movably connected to the right side of the adjusting screw 404.

[0038] Through the above technical solution, the support plate 4012 provides support for the adjusting screw 404, preventing the adjusting screw 404 from falling off during rotation.

[0039] Specifically, the front and back sides of the adjusting screw sleeve 4010 are fixedly connected to the side rod 408, and the outer side of the side rod 408 is fixedly connected to the sliding sleeve 405, which has a semi-circular structure.

[0040] The above technical solution, through the setting of the side rod 408, improves the stability of the connection between the adjusting screw sleeve 4010 and the sliding sleeve 405, and prevents the sliding sleeve 405 from shifting when it moves.

[0041] Specifically, an L-shaped frame 409 is fixedly connected to the front and back sides of the bottom of the cutting table 101. A guide post 403 is fixedly connected to one side of the L-shaped frame 409. The surface of the guide post 403 is movably connected to the inside of the sliding sleeve 405.

[0042] The above technical solution guides the movement of the sliding sleeve 405 by setting the guide post 403, thereby making the sliding sleeve 405 move more accurately.

[0043] Specifically, a transverse groove 102 is provided at the center of the inner cavity of the cutting table 101. The diameter of the transverse groove 102 is larger than the diameter of the connecting column 406, and the interior of the transverse groove 102 is movably connected to the surface of the connecting column 406.

[0044] Through the above technical solution, the friction between the connecting column 406 and the cutting table 101 is reduced by setting the transverse groove 102, thereby enabling the connecting column 406 to move smoothly within the cutting table 101.

[0045] The specific implementation of the present invention is as follows: the servo motor 402 drives the adjusting screw 404 to rotate, the rotation of the adjusting screw 404 causes the adjusting screw sleeve 4010 to move, the movement of the adjusting screw sleeve 4010 causes the side rod 408 to move, the movement of the side rod 408 causes the sliding sleeve 405 to slide on the surface of the guide post 403, the movement of the adjusting screw sleeve 4010 causes the connecting plate 4011 to move, the movement of the connecting plate 4011 causes the connecting rod 407 to move, the movement of the connecting rod 407 causes the connecting post 406 to move, and the connecting post 406 slides inside the transverse groove 102, the movement of the connecting post 406 causes the fixing frame 201 to move.

[0046] Example 2

[0047] Please see Figure 1 , 2 3. A high-performance building block with super thermal insulation and its manufacturing process, wherein the fixing mechanism 2 includes a fixing frame 201, the bottom of the fixing frame 201 is fixedly connected to the top of the connecting column 406, the top of the inner cavity of the fixing frame 201 is fixedly connected to a fixing sleeve 206, the inner cavity of the fixing sleeve 206 is threadedly connected to a fixing screw 203, and the bottom of the fixing screw 203 is movably connected to a fixing plate 202.

[0048] Specifically, a rotating disk 204 is fixedly connected to the top of the fixing screw 203, and a rotating rod 205 is fixedly connected to the surface of the rotating disk 204. The number of rotating rods 205 is set to be multiple.

[0049] The above technical solution increases the contact area between the user's hand and the fixed screw 203 by setting up the rotating disk 204 and the rotating rod 205, thereby facilitating the rotation of the fixed screw 203.

[0050] Specifically, the cutting mechanism 3 includes a cutting frame 301, a push cylinder 303 is fixedly connected to the top of the cutting frame 301, a push frame 302 is fixedly connected to the output end of the push cylinder 303, a drive motor 305 is fixedly connected to the bottom of the push frame 302, and a cutting disc 304 is fixedly connected to the output end of the drive motor 305.

[0051] Through the above technical solution, by setting up the cylinder 303, the cutting disc 304 can be pushed to move downward, and by setting up the drive motor 305, the cutting disc 304 can be driven to rotate, thereby ensuring normal cutting.

[0052] The specific implementation of the present invention is as follows: the building block is placed on the top of the fixing frame 201, and then the fixing screw 203 is rotated by the rotating disk 204. Under the threaded connection between the fixing screw 203 and the fixing sleeve 206, the fixing plate 202 is pushed to move downward. The building block is clamped by the movement of the fixing plate 202. The cutting disk 304 is rotated by the drive motor 305. Under the action of the push cylinder 303, the cutting disk 304 is pushed to move downward, thereby enabling the cutting of the building block.

[0053] Example 3

[0054] Please see Figure 1-6 A high-performance, ultra-insulating building block and its manufacturing process:

[0055] The specific implementation of this invention is as follows: A building block is placed on top of the fixing frame 201. Then, a rotating disk 204 drives the fixing screw 203 to rotate. Under the threaded connection between the fixing screw 203 and the fixing sleeve 206, the fixing plate 202 is pushed downwards. The movement of the fixing plate 202 clamps the building block. Next, a servo motor 402 drives the adjusting screw 404 to rotate. The rotation of the adjusting screw 404 causes the adjusting sleeve 4010 to move. The movement of the adjusting sleeve 4010 drives the side rod 408 to move. The movement of the side rod 408 drives the sliding... The sleeve 405 slides on the surface of the guide post 403. The movement of the adjusting sleeve 4010 drives the connecting plate 4011 to move. The movement of the connecting plate 4011 drives the connecting rod 407 to move. The movement of the connecting rod 407 drives the connecting post 406 to move. The connecting post 406 slides inside the transverse groove 102. The movement of the connecting post 406 drives the fixing frame 201 to move. Finally, the drive motor 305 drives the cutting disc 304 to rotate. Under the action of the push cylinder 303, the cutting disc 304 is pushed downward, thereby enabling the cutting of building blocks.

[0056] The above are merely preferred embodiments of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.

Claims

1. A high-performance building block with ultra-insulating properties, comprising a cutting device (1), characterized in that: The cutting device (1) includes a cutting table (101), a cutting groove (105) is provided on the right side of the inner cavity of the cutting table (101), and a cutting mechanism (3) is installed on the right side of the top of the cutting table (101). A feeding mechanism (4) is installed on the left side of the bottom of the cutting table (101). The feeding mechanism (4) includes a servo motor (402). An adjusting screw (404) is fixedly connected to the output end of the servo motor (402). An adjusting sleeve (4010) is threadedly connected to the left side of the surface of the adjusting screw (404). A connecting plate (4011) is fixedly connected to the top of the adjusting sleeve (4010). A connecting rod (407) is fixedly connected to the top of the connecting plate (4011). A connecting column (406) is fixedly connected to the top of the connecting rod (407). A fixing mechanism (2) is installed on the top of the connecting column (406).

2. The high-performance building block with ultra-insulating properties according to claim 1, characterized in that: The cutting mechanism (3) includes a cutting frame (301), a push cylinder (303) is fixedly connected to the top of the cutting frame (301), a push frame (302) is fixedly connected to the output end of the push cylinder (303), a drive motor (305) is fixedly connected to the bottom of the push frame (302), and a cutting disc (304) is fixedly connected to the output end of the drive motor (305).

3. The high-performance, ultra-insulating building block according to claim 1, characterized in that: The four corners of the bottom of the cutting table (101) are fixedly connected to support legs (103), the inner side of the support legs (103) is fixedly connected to a connecting frame (104), the left side of the connecting frame (104) is fixedly connected to a support frame (401), and the inside of the support frame (401) is fixedly connected to the left side of the servo motor (402).

4. The high-performance, ultra-insulating building block according to claim 1, characterized in that: A support plate (4012) is fixedly connected to the right side of the bottom of the cutting table (101), and the left side of the support plate (4012) is movably connected to the right side of the adjusting screw (404).

5. The high-performance, ultra-insulating building block according to claim 1, characterized in that: The front and back sides of the adjusting screw sleeve (4010) are fixedly connected to a side rod (408), and a sliding sleeve (405) is fixedly connected to the outer side of the side rod (408). The sliding sleeve (405) is a semi-circular structure.

6. The high-performance building block with ultra-insulating properties according to claim 1, characterized in that: The cutting table (101) has an L-shaped frame (409) fixedly connected to the front and back sides of its bottom. A guide post (403) is fixedly connected to one side of the L-shaped frame (409). The surface of the guide post (403) is movably connected to the inside of the sliding sleeve (405).

7. The high-performance, ultra-insulating building block according to claim 1, characterized in that: The fixing mechanism (2) includes a fixing frame (201), the bottom of the fixing frame (201) is fixedly connected to the top of the connecting column (406), a fixing sleeve (206) is fixedly connected to the top of the inner cavity of the fixing frame (201), a fixing screw (203) is threadedly connected to the inner cavity of the fixing sleeve (206), and a fixing plate (202) is movably connected to the bottom of the fixing screw (203).

8. The high-performance building block with ultra-insulating properties according to claim 7, characterized in that: The top of the fixed screw (203) is fixedly connected to a rotating disk (204), and a rotating rod (205) is fixedly connected to the surface of the rotating disk (204). The number of rotating rods (205) is multiple.

9. The high-performance building block with ultra-insulating properties according to claim 1, characterized in that: A transverse groove (102) is provided at the center of the inner cavity of the cutting table (101). The diameter of the transverse groove (102) is larger than the diameter of the connecting column (406), and the interior of the transverse groove (102) is movably connected to the surface of the connecting column (406).

10. A manufacturing process for a high-performance, ultra-insulating building block, characterized in that: Its manufacturing process also includes the following steps: S1. Place the building block on the top of the fixing frame (201), and then drive the fixing screw (203) to rotate through the rotating disk (204). Under the threaded connection between the fixing screw (203) and the fixing sleeve (206), push the fixing plate (202) to move downward, and clamp the building block by the movement of the fixing plate (202). S2. Then, the servo motor (402) drives the adjusting screw (404) to rotate. The rotation of the adjusting screw (404) causes the adjusting sleeve (4010) to move. The movement of the adjusting sleeve (4010) drives the connecting plate (4011) to move. The movement of the connecting plate (4011) drives the connecting rod (407) to move. The movement of the connecting rod (407) drives the connecting column (406) to move. The movement of the connecting column (406) drives the fixing frame (201) to move. S3. Finally, the cutting disc (304) is driven to rotate by the drive motor (305), and the cutting disc (304) is pushed downward by the push cylinder (303) so as to cut the building blocks.

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