Winding equipment and winding method for power cable production

Abstract

The invention relates to the technical field of winding equipment, in particular to winding equipment for power cable production, which comprises a mounting bracket, a control panel is mounted on the side wall of the mounting bracket, a mounting bottom plate is mounted on one side of the control panel and located on the inner wall of the mounting bracket, and a driving motor is mounted on the outer wall of the mounting bottom plate. A rotating rod is mounted on a driving shaft of the driving motor; a second mounting ring in the clamping assembly rotates, the second mounting ring drives a first connecting plate and a second connecting plate to rotate at the same time, then a first fixing rod and a second fixing rod rotate at the same time, the included angle between the second fixing rod and the first fixing rod is reduced, and then the second fixing rod clamps a fixing block; the rotating connecting rod drives the limiting stop lever to rotate through the limiting plate, and the cable rope rotates and is wound reversely on the outer wall of the rotating connecting rod, so that the cable rope is wound on the outer wall of the rotating connecting rod from the outer wall of the winding drum.

Description

Technical Field

[0001] This invention relates to the field of winding equipment technology, specifically to a winding device and winding method for power cable production. Background Technology

[0002] Power cables, as the core carrier of power transmission and distribution, occupy a pivotal position in modern power systems. They are widely used in the construction of urban power grids, providing a stable and efficient solution for urban energy supply. At the same time, power cables also play a vital role in the outgoing lines of power plants, ensuring the safe and reliable transmission of power from the power source to the power consumption area. In the production process of power cables, winding equipment plays a crucial role. It not only affects the production efficiency and quality of the cables, but also directly relates to the performance and safety of the cables. Therefore, selecting high-quality, high-performance winding equipment is essential for the production of power cables. In the current power cable manufacturing process, the wound cable often lacks an effective locking mechanism, which may cause the winding shaft to rotate due to accidental contact, thus accidentally releasing the cable. This situation not only causes material loss, but may also bring safety hazards.

[0003] Furthermore, winding equipment must use a guide structure to ensure proper cable winding. However, after prolonged use, the guide structure may age and develop errors, resulting in uneven cable distribution on the winding rollers, with sparse or overlapping areas. Existing guide structures cannot rewind improperly wound cables. Additionally, the winding equipment requires manual operation to fix the drum, as it cannot automatically clamp, making its use both time-consuming and labor-intensive. Summary of the Invention

[0004] To address the problem that the wound cables often lack an effective locking mechanism during power cable winding production, which can lead to accidental rotation of the winding shaft and subsequent release of the cable, this invention provides a power cable winding device and its usage method to solve the aforementioned problem.

[0005] To achieve the above objectives, the present invention provides the following technical solution: A winding device for power cable production includes a mounting bracket. A control panel is mounted on the side wall of the mounting bracket. A mounting base plate is mounted on one side of the control panel and on the inner wall of the mounting bracket. A drive motor is mounted on the outer wall of the mounting base plate. A rotating rod is mounted on the drive shaft of the drive motor. One end of the rotating rod passes through the mounting base plate and extends to a fixing block rotatably connected to the outer wall of the mounting base plate. A fixing component is mounted on the outer wall of the fixing block. A drum is inserted and removed from the outer wall of the fixing component. A clamping component is mounted on one side of the fixing block and on the outer wall of the mounting base plate. The clamping component locks the fixing block during cable winding. The clamping component and the drive motor are located on opposite outer walls of the mounting bracket. A guide component is mounted directly above the rotating rod and on the outer wall of the mounting base plate. The guide component is used for guiding and correcting errors during cable winding.

[0006] As a preferred embodiment of the present invention, the fixing component includes a fixing sleeve, which is pluggably connected to the outer wall of the fixing block. The outer wall of the fixing sleeve has mounting grooves arranged in a ring-shaped equidistant array. A fixing base plate is installed on the inner wall of the mounting groove. A limit spring is installed on the base surface of the fixing base plate. A fixing top block is installed in the inner cavity of the fixing sleeve and at one end of the limit spring. The fixing top block has a concave cross-section. One end of the fixing top block passes through the mounting groove and extends to the port of the mounting groove. The fixing top block is slidably connected to the inner wall of the mounting groove. Multiple sets of fixing top blocks are provided and are respectively located in the inner cavity of the fixing sleeve. One end of the fixing top block is attached to the inner wall of the drum.

[0007] As a preferred embodiment of the present invention, the clamping assembly includes a mounting frame, which is mounted on the inner wall of the mounting bracket. A fixing plate is mounted on one end of the mounting frame, and a limiting housing is mounted on one end of the fixing plate. The limiting housing is sleeved on the outer wall of the fixing sleeve, wherein the limiting housing and the fixing sleeve are connected by a rotatable connection, and the limiting housing is located on one side of the fixing block. A first mounting ring is mounted on the outer wall of the limiting housing, and a second mounting ring is rotatably connected to one side of the first mounting ring and located on the outer wall of the limiting housing. A first mounting plate is rotatably connected to the outer wall of the first mounting ring.

[0008] In a preferred embodiment of the present invention, a first connecting plate is rotatably connected to the outer wall of the second mounting ring, wherein a first fixing rod is plugged into the inner wall of the first mounting plate, and one end of the first fixing rod is plugged into the inner wall of the first connecting plate. A second mounting plate is rotatably connected to one side of the first mounting plate and located on the outer wall of the first mounting ring, and a second connecting plate is rotatably connected to the outer wall of the second mounting ring, wherein a second fixing rod is plugged into the inner wall of the second mounting plate, and one end of the second fixing rod is plugged into the inner wall of the second connecting plate.

[0009] In a preferred embodiment of the present invention, the heights of the second mounting plate and the second connecting plate are both higher than the heights of the first mounting plate and the first connecting plate, wherein the second fixing rod is higher than the first fixing rod, and the second fixing rod and the first fixing rod form a vertically intersecting structure with each other. The second fixing rod and the first fixing rod cooperate with each other to clamp and fix the fixing block. A connecting member is rotatably connected between the first connecting plate and the second connecting plate and on the outer wall of the second mounting ring.

[0010] In a preferred embodiment of the present invention, a drive motor is mounted on the outer wall of the fixed plate, a rotating rod is mounted on the drive shaft of the drive motor, a fixed base is mounted on the outer wall of the fixed plate, one end of the rotating rod passes through the fixed base and extends to the inner wall of the fixed base where a gear is mounted, wherein the rotating rod is rotatably connected to the inner wall of the fixed base, a rack is meshed on the outer wall of the gear, the rack is slidably connected to the inner wall of the fixed base, a universal joint is mounted on one end of the rack, and a connector is connected to one end of the universal joint, an electric slip ring is mounted on the outer wall of the rotating rod, and a magnetoelectric speed sensor is mounted on one side of the electric slip ring and located on the outer wall of the rotating rod.

[0011] As a preferred embodiment of the present invention, the guide assembly includes a mounting base, which is symmetrically arranged on the outer wall of the mounting base plate. A slide rod is slidably connected to the inner wall of the mounting base. A fixed frame is installed at the opposite ends of the slide rod. A threaded rod is rotatably connected to the opposite inner wall of the fixed frame. The threaded rod is threadedly connected to the outer wall of the mounting base, and one end of the threaded rod passes through the fixed frame and extends to the outer wall of the fixed frame, where a drive shaft of a servo motor is connected.

[0012] In a preferred embodiment of the present invention, the servo motor is mounted on the outer wall of the fixed frame, and guide members are symmetrically arranged on the outer wall of the fixed frame and mounted on the servo motor. A rotating connecting rod is rotatably connected to the outer wall of the fixed frame, wherein two sets of rotating connecting rods are arranged and are respectively located on the inner wall of the fixed frame. One end of the rotating connecting rod passes through the fixed frame and extends to the outer wall of the fixed frame where a stepper motor is mounted. Two sets of stepper motors are arranged and are respectively located on the outer wall of the fixed frame, and the stepper motor is located directly above the servo motor.

[0013] As a preferred embodiment of the present invention, a limit plate is installed at one end of the rotating connecting rod, wherein a limit stop is installed on the outer wall of the limit plate, and a cable is slidably connected to the outer wall of the rotating connecting rod, wherein one end of the cable is slidably connected to the outer wall of the rotating connecting rod and the guide member, and one end of the cable is wound around the outer wall of the drum for fixation, and the other end of the cable is located between the rotating connecting rod and the limit stop. The control panel is electrically connected to a drive motor, a transmission motor, an electric slip ring, a magnetoelectric speed sensor, a servo motor, and a stepper motor via wires.

[0014] A method for winding power cables, the specific steps of which are as follows: Operation Step 1: Turn on the switch of the control panel (2), and the drive shaft of the drive motor (4) drives the rotating rod (5) to rotate. The rotating rod (5) rotates on the inner wall of the mounting base plate (3), and then the rotating rod (5) drives the fixing component (7) to rotate through the fixing block (6). Operation step two: Insert the drum (8) into the outer wall of the fixed sleeve (701) for fixing. The drum (8) is installed by insertion and removal. When the fixing component (7) rotates, the fixed sleeve (701) in the fixing component (7) rotates. Then, due to the centrifugal force of rotation, the fixed top block (705) slides outward on the inner wall of the mounting groove (702), thereby causing the fixed top block (705) to move outward and press against the sleeve (8). The fixed top block (705) fixes the sleeve (8). Operation Step 3: When the rotating rod (5) rotates, the magnetoelectric speed sensor (920) located on the outer wall of the rotating rod (5) generates an electrical signal, which causes the magnetoelectric speed sensor (920) to generate data according to the rotation speed of the rotating rod (5). At the same time, the electrical signal generated by the magnetoelectric speed sensor (920) is transmitted to the control panel (2) through the wire. The control panel (2) judges the progress of the winding operation of the device according to the rotation speed. When the winding is completed, the rotating rod (5) stops rotating. Operation Step 4: Control panel (2) controls the drive motor (913) to run, so that the drive shaft of the drive motor (913) drives the rotating rod (914) to rotate, and the rotation (914) drives the gear (916) to rotate, so that the gear (916) drives the rack (917) to move through the meshing connection, and then the rack (917) moves vertically on the inner wall of the fixed base (915). Then one end of the rack (917) drives the connector (912) to move through the universal joint (918), and the connector (912) applies a pulling force to the second mounting ring (905), so that the second mounting ring (905) rotates on the outer wall of the limiting housing (903); Operation Step 5: When the second mounting ring (905) rotates, the second connecting plate (910) located on the outer wall of the second mounting ring (905) rotates. At the same time, the second connecting plate (910) drives the second fixing rod (911) to rotate. Since the second mounting plate (909) is fixedly installed on the outer wall of the first mounting ring (904), its second fixing rod (911) rotates in an arc with the second mounting plate (909) as the center. At the same time, when the second mounting ring (905) rotates, the first connecting plate (907) located on the outer wall of the second mounting ring (905) rotates. At the same time, the first connecting plate (907) drives the first fixing rod (908) to rotate. Since the first mounting plate (906) is fixedly installed on the outer wall of the first mounting ring (906), its first fixing rod (908) rotates in an arc with the first mounting plate (906) as the center. Operation step six: The two sets of second fixing rods (911) and the two sets of first fixing rods (908) rotate synchronously, so that the angle between the second fixing rods (911) and the first fixing rods (908) is reduced, thereby clamping the fixing block (6). Conversely, when winding, the clamping component (9) rotates in the opposite direction to release the clamping of the fixing block (6). When the winding is completed, the clamping component (9) rotates, so that the angle between the second fixing rods (911) and the first fixing rods (908) in the clamping component (9) is reduced, thereby clamping and fixing the fixing block (6). Operation Step Seven: When the winding device is winding, its cable rope (1011) passes through the rotating connecting rod (1007) and the guide (1006) in sequence. Finally, the cable rope (1011) is wound around the outer wall of the drum (8). When the operator finds that the winding is not up to standard, he only needs to press the switch of the control panel (2). The control panel (2) controls the stepper motor (1008) to run. The drive shaft of the stepper motor (1008) drives the rotating connecting rod (1007) to rotate, so that the rotating connecting rod (1011)... 07) The limit plate (1009) drives the limit stop (1010) to rotate. Since the cable rope (1011) is located between the rotating connecting rod (1007) and the limit stop (1010), the limit stop (1010) locks the cable rope (1011) and the cable rope (1011) rotates and winds in the opposite direction on the outer wall of the rotating connecting rod (1007), so that the cable rope (1011) is wound from the outer wall of the drum (8) onto the outer wall of the rotating connecting rod (1107). Operation Step 8: Then press the switch on the control panel (2). The control panel (2) controls the servo motor (1005) to run. The drive shaft of the servo motor (1005) drives the threaded rod (1004) to rotate. The threaded rod (1004) and the mounting base (1001) are threadedly connected, so that the threaded rod (1004) drives the fixed frame (1003) to move. In turn, the fixed frame (1003) drives the guide (1106) to move laterally to adjust the position of the guide (1006). After the substandard cable rope (1011) is adjusted to the correct position, it is wound.

[0015] This invention enables the fixed top block of the winding device to slide outward at the port of the mounting groove when the winding device is rotating, thereby fixing the drum. The device is more practical and solves the problem that the winding device requires manual operation to fix the drum and cannot automatically clamp it.

[0016] This invention, by setting a clamping assembly in the winding equipment for power cable production, enables the second mounting ring in the clamping assembly to rotate when the winding device completes the winding operation. This rotation of the second mounting ring simultaneously drives the first connecting plate and the second connecting plate to rotate, thereby causing the first fixing rod and the second fixing rod to rotate simultaneously. This reduces the angle between the second fixing rod and the first fixing rod, thus clamping the fixing block. This solves the problem that the wound cable often lacks an effective locking mechanism during the power cable manufacturing process.

[0017] This invention, by setting a guide component in the winding equipment for power cable production, enables the winding device to achieve the following: when the cable is unevenly distributed on the winding roller, the drive shaft of the stepper motor drives the rotating connecting rod to rotate, causing the rotating connecting rod to drive the limiting stop rod to rotate via the limiting plate. The cable rope rotates and winds in the opposite direction on the outer wall of the rotating connecting rod, thereby winding the cable rope from the outer wall of the drum onto the outer wall of the rotating connecting rod. Subsequently, it is convenient to adjust the guide component to facilitate rewinding, thus solving the problem that existing guide structures cannot rewind cables that are not wound to the required standard. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the guiding component structure of the present invention; Figure 3 This is a schematic diagram of the cross-sectional structure of the fixed sleeve of the present invention; Figure 4 For the present invention Figure 1 Enlarged schematic diagram of structure A; Figure 5 For the present invention Figure 3 Enlarged schematic diagram of structure B; Figure 6 This is a side view of the structure of the present invention; Figure 7 For the present invention Figure 6 A magnified schematic diagram of the C-structure; Figure 8 For the present invention Figure 6 A magnified schematic diagram of the D structure; Figure 9 This is a schematic diagram of the clamping component structure of the present invention.

[0019] In the diagram: 1. Mounting bracket; 2. Control panel; 3. Mounting base plate; 4. Drive motor; 5. Rotating rod; 6. Fixing block; 7. Fixing assembly; 701. Fixing sleeve; 702. Mounting groove; 703. Fixing base plate; 704. Limiting spring; 705. Fixing top block; 8. Drum; 9. Clamping assembly; 901. Mounting frame; 902. Fixing plate; 903. Limiting housing; 904. First mounting ring; 905. Second mounting ring; 906. First mounting plate; 907. First connecting plate; 908. First fixing rod; 909. Second mounting plate; 910. Second connecting plate; 911. Second fixed rod; 912. Connector; 913. Drive motor; 914. Rotating rod; 915. Fixed base; 916. Gear; 917. Rack; 918. Universal joint; 919. Electric slip ring; 920. Magnetoelectric speed sensor; 10. Guide assembly; 1001. Mounting base; 1002. Slide rod; 1003. Fixed frame; 1004. Threaded rod; 1005. Servo motor; 1006. Guide component; 1007. Rotating connecting rod; 1008. Stepper motor; 1009. Limit plate; 1010. Limit stop bar; 1011. Cable rope. Detailed Implementation

[0020] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.

[0021] Example: Please refer to Figure 1-9The diagram shows a winding device for power cable production, including a mounting bracket 1. A control panel 2 is mounted on the side wall of the mounting bracket 1. A mounting base plate 3 is mounted on one side of the control panel 2 and on the inner wall of the mounting bracket 1. A drive motor 4 is mounted on the outer wall of the mounting base plate 3. A rotating rod 5 is mounted on the drive shaft of the drive motor 4. One end of the rotating rod 5 passes through the mounting base plate 3 and extends to the outer wall of the mounting base plate 3, where a fixing block 6 is rotatably connected. A fixing component 7 is mounted on the outer wall of the fixing component 6. A drum 8 is inserted and removed from the outer wall of the fixing component 7. A clamping component 9 is mounted on one side of the fixing block 6 and on the outer wall of the mounting base plate 3. The clamping component 9 locks the fixing block 6 during cable winding. The clamping component 9 and the drive motor 4 are located on opposite outer walls of the mounting bracket 1. A guide component 10 is mounted directly above the rotating rod 5 and on the outer wall of the mounting base plate 3. The guide component 10 is used for guiding and correcting errors during cable winding.

[0022] In this embodiment, specific references Figure 1 , Figure 2 , Figure 3 and Figure 5 The fixing component 7 includes a fixing sleeve 701, which is pluggably connected to the outer wall of the fixing block 6. The outer wall of the fixing sleeve 701 has mounting grooves 702 arranged in a ring at equal intervals. A fixing base plate 703 is installed on the inner wall of the mounting groove 702. A limit spring 704 is installed on the base surface of the fixing base plate 703. A fixing top block 705 is installed in the inner cavity of the fixing sleeve 701 and at one end of the limit spring 704. The fixing top block 705 has a concave cross-section. One end of the fixing top block 705 passes through the mounting groove 702 and extends to the port of the mounting groove 702. The fixing top block 705 is slidably connected to the inner wall of the mounting groove 702. Multiple sets of fixing top blocks 705 are provided and are respectively located in the inner cavity of the fixing sleeve 701. One end of the fixing top block 705 is attached to the inner wall of the drum 8.

[0023] In this embodiment, specific references Figure 1 , Figure 2 , Figure 3 , Figure 5 , Figure 6 , Figure 7 , Figure 8 and Figure 9The clamping assembly 9 includes a mounting bracket 901, which is mounted on the inner wall of the mounting bracket 1. A fixing plate 902 is mounted on one end of the mounting bracket 901, and a limiting housing 903 is mounted on one end of the fixing plate 902. The limiting housing 903 is sleeved on the outer wall of the fixing sleeve 701. The limiting housing 903 and the fixing sleeve 701 are connected by a rotatable connection, and the limiting housing 903 is located on one side of the fixing block 6. A first mounting ring 904 is mounted on the outer wall of the limiting housing 903. A second mounting ring 905 is rotatably connected to one side of the first mounting ring 904 and located on the outer wall of the limiting housing 903. The outer wall of the first mounting ring 904 is rotatably connected to... A first mounting plate 906 is provided, and a first connecting plate 907 is rotatably connected to the outer wall of a second mounting ring 905. A first fixing rod 908 is inserted and pulled onto the inner wall of the first mounting plate 906, and one end of the first fixing rod 908 is inserted and pulled onto the inner wall of the first connecting plate 907. A second mounting plate 909 is rotatably connected to one side of the first mounting plate 906 and to the outer wall of the first mounting ring 904. A second connecting plate 910 is rotatably connected to the outer wall of the second mounting ring 905, and a second fixing rod 911 is inserted and pulled onto the inner wall of the second mounting plate 909, with one end of the second fixing rod 911 inserted and pulled onto the inner wall of the second connecting plate 910. The heights of the second mounting plate 909 and the second connecting plate 910 are both higher than the heights of the first mounting plate 906 and the first connecting plate 907. The second fixing rod 911 is higher than the first fixing rod 908, and the second fixing rod 911 and the first fixing rod 908 form a vertically intersecting structure. The second fixing rod 911 and the first fixing rod 908 cooperate to clamp and fix the fixing block 6. A connecting piece 912 is rotatably connected between the first connecting plate 907 and the second connecting plate 910, located on the outer wall of the second mounting ring 905. A drive motor 913 is mounted on the outer wall of the fixing plate 902, and a rotating rod 914 is mounted on the drive shaft of the drive motor 913. A fixed base 915 is installed on the outer wall of 902. One end of the rotating rod 914 passes through the fixed base 915 and extends to the inner wall of the fixed base 915 where a gear 916 is installed. The rotating rod 914 is rotatably connected to the inner wall of the fixed base 915. A rack 917 is meshed on the outer wall of the gear 916 and is slidably connected to the inner wall of the fixed base 915. A universal joint 918 is installed at one end of the rack 917 and a connector 912 is connected at one end of the universal joint 918. An electric slip ring 919 is installed on the outer wall of the rotating rod 5. A magnetoelectric speed sensor 920 is installed on one side of the electric slip ring 919 and on the outer wall of the rotating rod 5.

[0024] In this embodiment, specific references Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 6The guide assembly 10 includes a mounting base 1001, which is symmetrically arranged on the outer wall of the mounting base plate 3. A slide rod 1002 is slidably connected to the inner wall of the mounting base 1001. A fixed frame 1003 is installed at the opposite ends of the slide rod 1002. A threaded rod 1004 is rotatably connected to the opposite inner wall of the fixed frame 1003. The threaded rod 1004 is threaded to the outer wall of the mounting base 1001, and one end of the threaded rod 1004 passes through the fixed frame 1003 and extends to the outer wall of the fixed frame 1003, where a drive shaft of a servo motor 1005 is connected. The servo motor 1005 is mounted on the outer wall of the fixed frame 1003. A guide member 1006 is symmetrically arranged on the outer wall of the fixed frame 1003 and mounted on the servo motor 1005. A rotating connecting rod 1007 is rotatably connected to the outer wall of the fixed frame 1003. There are two sets of stepper motors 1008, which are respectively located on the inner wall of the fixed frame 1003. One end of the rotating connecting rod 1007 passes through the fixed frame 1003 and extends to the outer wall of the fixed frame 1003. Two sets of stepper motors 1008 are provided and are respectively located on the outer wall of the fixed frame 1003. The stepper motors 1008 are located directly above the servo motor 1005. One end of the rotating connecting rod 1007 is equipped with a limit plate 1009. A limit stop bar 1010 is installed on the outer wall of the limit plate 1009. A cable rope 1011 is slidably connected to the outer wall of the rotating connecting rod 1007 and the guide 1006. One end of the cable rope 1011 is wound around the outer wall of the drum 8 for fixation. The other end of the cable rope 1011 is located between the rotating connecting rod 1007 and the limit stop bar 1010.

[0025] The control panel 2 is electrically connected to the drive motor 4, transmission motor 913, electric slip ring 919, magnetoelectric speed sensor 920, servo motor 1005, and stepper motor 1008 via wires, which powers the device. A slide rod 1002 is slidably connected to the inner wall of the mounting base 1001. A fixed frame 1003 is installed at the opposite end of the slide rod 1002. When the fixed frame 1003 moves laterally under the drive of the threaded rod 1004, the slide rod 1002 provides better stability for the movement of the fixed frame 1003.

[0026] In this solution, the winding equipment for power cable production and its usage method are as follows: A drive motor 4 is installed on the outer wall of the mounting base plate 3. A rotating rod 5 is installed on the drive shaft of the drive motor 4. One end of the rotating rod 5 passes through the mounting base plate 3 and extends to the outer wall of the mounting base plate 3, where it is rotatably connected to a fixing block 6. A fixing component 7 is installed on the outer wall of the fixing block 6. A drum 8 is inserted and removed from the outer wall of the fixing component 7. When the switch of the control panel 2 is turned on, the drive shaft of the drive motor 4 drives the rotating rod 5 to rotate. The rotating rod 5 rotates on the inner wall of the mounting base plate 3, which in turn causes the rotating rod 5 to drive the fixing component 7 to rotate via the fixing block 6.

[0027] A fixing block 705 is installed through the inner cavity of the fixing sleeve 701 and at one end of the limiting spring 704. The fixing block 705 has a concave cross-section. One end of the fixing block 705 passes through the mounting groove 702 and extends to the end of the mounting groove 702. The fixing block 705 is slidably connected to the inner wall of the mounting groove 702. Multiple sets of fixing blocks 705 are provided and are located in the inner cavity of the fixing sleeve 701. With one end of the fixing block 705 abutting against the inner wall of the drum 8, the drum 8 is inserted into the outer wall of the fixing sleeve 701. When the winding drum 8 is fixed, it is inserted and removed. When the fixing component 7 rotates, the fixing sleeve 701 in the fixing component 7 rotates. Then, due to the centrifugal force of rotation, the fixing top block 705 slides outward on the inner wall of the mounting groove 702, thereby moving the fixing top block 705 outward to press against the sleeve 8. The fixing top block 705 fixes the sleeve 8, making the device more stable. This solves the problem that the winding equipment requires manual operation when fixing the drum and cannot automatically clamp, which makes the use of the winding equipment both time-consuming and labor-intensive.

[0028] A connector 912 is connected to one end of a universal joint 918. An electric slip ring 919 is installed on the outer wall of the rotating rod 5. A magnetoelectric speed sensor 920 is installed on one side of the electric slip ring 919 and on the outer wall of the rotating rod 5. When the rotating rod 5 rotates, the magnetoelectric speed sensor 920 on the outer wall of the rotating rod 5 generates an electrical signal, causing the magnetoelectric speed sensor 920 to generate data according to the rotation speed of the rotating rod 5. At the same time, the electrical signal generated by the magnetoelectric speed sensor 920 is transmitted to the control panel 2 through a wire. The control panel 2 determines the progress of the winding operation of the device according to the rotation speed. When the winding is completed, the rotating rod 5 stops rotating.

[0029] A drive motor 913 is mounted on the outer wall of a fixed plate 902. A rotating rod 914 is mounted on the drive shaft of the drive motor 913. A fixed base 915 is mounted on the outer wall of the fixed plate 902. One end of the rotating rod 914 passes through the fixed base 915 and extends to the inner wall of the fixed base 915, where a gear 916 is mounted. The rotating rod 914 is rotatably connected to the inner wall of the fixed base 915. A rack 917 is meshed on the outer wall of the gear 916 and slidably connected to the inner wall of the fixed base 915. A universal joint 918 is mounted on one end of the rack 917. In use, the control panel 2 controls the drive motor 913 to operate, causing the drive shaft of the drive motor 913 to drive the rotating rod 914 to rotate. The rotating rod 914 drives the gear 916 to rotate, causing the gear 916 to drive the rack 917 to move through the meshing connection. This causes the rack 917 to move vertically on the inner wall of the fixed base 915. Subsequently, one end of the rack 917 drives the connector 912 to move through the universal joint 918. The connector 912 applies a pulling force to the second mounting ring 905, causing the second mounting ring 905 to rotate on the outer wall of the limiting housing 903.

[0030] A second mounting ring 905 is rotatably connected to one side of the first mounting ring 904 and to the outer wall of the limiting housing 903. A second mounting plate 909 is rotatably connected to one side of the first mounting plate 906 and to the outer wall of the first mounting ring 904. A second connecting plate 910 is rotatably connected to the outer wall of the second mounting ring 905. A second fixing rod 911 is inserted and pulled onto the inner wall of the second mounting plate 909, and one end of the second fixing rod 911 is inserted and pulled onto the inner wall of the second connecting plate 910. When the second mounting ring 905 rotates, the second connecting plate 910 located on the outer wall of the second mounting ring 905 rotates. At the same time, the second connecting plate 910 drives the second fixing rod 911 to rotate. Since the second mounting plate 909 is fixedly installed on the outer wall of the first mounting ring 904, its second The fixing rod 911 rotates in an arc around the second mounting plate 909. Simultaneously, a first mounting plate 906 is rotatably connected to the outer wall of the first mounting ring 904, and a first connecting plate 907 is rotatably connected to the outer wall of the second mounting ring 905. A first fixing rod 908 is inserted and pulled onto the inner wall of the first mounting plate 906, with one end of the first fixing rod 908 inserted and pulled onto the inner wall of the first connecting plate 907. When the second mounting ring 905 rotates, the first connecting plate 907 located on the outer wall of the second mounting ring 905 rotates, simultaneously driving the first fixing rod 908 to rotate. Since the first mounting plate 906 is fixedly mounted on the outer wall of the first mounting ring 904, the first fixing rod 908 rotates in an arc around the first mounting plate 906.

[0031] With the second mounting plate 909 and the second connecting plate 910 both being higher than the first mounting plate 906 and the first connecting plate 907, and the second fixing rod 911 being higher than the first fixing rod 908, and the second fixing rod 911 and the first fixing rod 908 forming a perpendicular staggered structure, the two sets of second fixing rods 911 and the two sets of first fixing rods 908 cooperate to clamp and fix the fixing block 6. Under this action, the two sets of second fixing rods 911 and the two sets of first fixing rods 908 rotate synchronously, causing the included angle between the second fixing rod 911 and the first fixing rod 908 to decrease. This allows the clamping component 9 to hold the fixing block 6 in place. Conversely, during winding, the clamping component 9 rotates in the opposite direction to release the clamping of the fixing block 6. After winding is completed, the clamping component 9 rotates, causing the angle between the second fixing rod 911 and the first fixing rod 908 in the clamping component 9 to decrease, thereby clamping and fixing the fixing block 6. This solves the problem that in the process of manufacturing power cables, the wound cables often lack an effective locking mechanism, which may cause the winding shaft to rotate due to accidental contact, thus accidentally releasing the cable. This situation not only causes material loss but may also bring safety hazards.

[0032] A cable 1011 is slidably connected to the outer wall of the rotating connecting rod 1007. One end of the cable 1011 is slidably connected to the outer wall of the rotating connecting rod 1007 and the guide member 1006, and one end of the cable 1011 is wound around the outer wall of the drum 8 for fixation. The other end of the cable 1011 is located between the rotating connecting rod 1007 and the limiting stop 1010. When the winding device winds, the cable 1011 passes through the rotating connecting rod 1007 in sequence. 007 and guide 1006, and finally the cable rope 1011 is wound around the outer wall of the drum 8. If the operator finds that the winding is not up to standard, he only needs to press the switch on the control panel 2. A rotating connecting rod 1007 is rotatably connected to the outer wall of the fixed frame 1003. There are two sets of rotating connecting rods 1007, which are located on the inner wall of the fixed frame 1003 respectively. One end of the rotating connecting rod 1007 passes through the fixed frame 1003 and extends to the outer wall of the fixed frame 1003 for installation. There are two sets of stepper motors 1008, each located on the outer wall of the fixed frame 1003. The stepper motors 1008 are positioned directly above the servo motor 1005. A limit plate 1009 is installed at one end of the rotating connecting rod 1007. A limit stop 1010 is installed on the outer wall of the limit plate 1009. The control panel 2 controls the operation of the stepper motors 1008, and the drive shaft of the stepper motors 1008 drives the rotating connecting rod 1007. The rotating link 1007 drives the limiting stop 1010 to rotate via the limiting plate 1009. Since the cable rope 1011 is located between the rotating link 1007 and the limiting stop 1010, the limiting stop 1010 locks and limits the cable rope 1011. The cable rope 1011 rotates and winds in the opposite direction on the outer wall of the rotating link 1007, so that the cable rope 1011 is wound from the outer wall of the drum 8 onto the outer wall of the rotating link 1007.

[0033] A slide rod 1002 is slidably connected to the inner wall of the mounting base 1001. A fixed frame 1003 is installed at the opposite end of the slide rod 1002. A threaded rod 1004 is rotatably connected to the opposite inner wall of the fixed frame 1003. The threaded rod 1004 is threadedly connected to the outer wall of the mounting base 1001, and one end of the threaded rod 1004 passes through the fixed frame 1003 and extends to the outer wall of the fixed frame 1003, where a drive shaft of a servo motor 1005 is connected. The servo motor 1005 is mounted on the outer wall of the fixed frame 1003. Guide members 1006 are symmetrically arranged on the outer wall of the fixed frame 1003 and installed with them. Pressing the switch on control panel 2 activates servo motor 1005, which in turn drives threaded rod 1004. Threaded rod 1004 is threadedly connected to mounting base 1001, causing fixed frame 1003 to move. This, in turn, moves guide member 1006 laterally to adjust its position. Once the substandard cable 1011 is properly aligned, it can be wound. This improves the device's practicality and addresses the issue of aging and errors in the guide structure after long-term use, leading to uneven cable distribution on the winding roller, resulting in sparse or overlapping areas. Existing guide structures cannot rewind substandard cables.

[0034] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A winding device for power cable production, comprising a mounting bracket (1), characterized in that: A control panel (2) is mounted on the side wall of the mounting bracket (1). A mounting base plate (3) is mounted on one side of the control panel (2) and on the inner wall of the mounting bracket (1). A drive motor (4) is mounted on the outer wall of the mounting base plate (3). A rotating rod (5) is mounted on the drive shaft of the drive motor (4). One end of the rotating rod (5) passes through the mounting base plate (3) and extends to the outer wall of the mounting base plate (3), where a fixing block (6) is rotatably connected. A fixing assembly (7) is mounted on the outer wall of the fixing block (6). A reel (8) is inserted and installed on the outer wall of the component (7). A clamping assembly (9) is installed on one side of the fixing block (6) and on the outer wall of the mounting base plate (3). The clamping assembly (9) is used to lock the fixing block (6) during cable production. The clamping assembly (9) and the drive motor (4) are respectively located on the opposite outer walls of the mounting bracket (1). A guide assembly (10) is installed directly above the rotating rod (5) and on the outer wall of the mounting base plate (3). The guide assembly (10) is used to guide and correct errors during cable winding.

2. The winding equipment for power cable production according to claim 1, characterized in that: The fixing component (7) includes a fixing sleeve (701), which is pluggably connected to the outer wall of the fixing block (6). The outer wall of the fixing sleeve (701) has mounting grooves (702) arranged in a ring-shaped equidistant array. A fixing base plate (703) is installed on the inner wall of the mounting grooves (702). A limit spring (704) is installed on the base surface of the fixing base plate (703). The inner cavity of the fixing sleeve (701) is located within one of the limit springs (704). A fixed top block (705) is installed at the end, wherein the cross-section of the fixed top block (705) is concave, one end of the fixed top block (705) passes through the mounting groove (702) and extends to the port of the mounting groove (702), and the fixed top block (705) is slidably connected to the inner wall of the mounting groove (702), wherein multiple sets of fixed top blocks (705) are provided and are respectively located in the inner cavity of the fixed sleeve (701), and one end of the fixed top block (705) is attached to the inner wall of the drum (8).

3. The winding equipment for power cable production according to claim 2, characterized in that: The clamping assembly (9) includes a mounting frame (901), which is mounted on the inner wall of the mounting bracket (1). A fixing plate (902) is mounted on one end of the mounting frame (901), and a limiting housing (903) is mounted on one end of the fixing plate (902). The limiting housing (903) is sleeved on the outer wall of the fixing sleeve (701). The limiting housing (903) and the fixing sleeve (701) are connected by a rotatable connection. The limiting housing (903) is located on one side of the fixing block (6). A first mounting ring (904) is mounted on the outer wall of the limiting housing (903). A second mounting ring (905) is rotatably connected on one side of the first mounting ring (904) and on the outer wall of the limiting housing (903). A first mounting plate (906) is rotatably connected on the outer wall of the first mounting ring (904).

4. A winding device for producing power cables according to claim 3, characterized in that: A first connecting plate (907) is rotatably connected to the outer wall of the second mounting ring (905), wherein a first fixing rod (908) is plugged into the inner wall of the first mounting plate (906), and one end of the first fixing rod (908) is plugged into the inner wall of the first connecting plate (907). A second mounting plate (909) is rotatably connected to one side of the first mounting plate (906) and to the outer wall of the first mounting ring (904). A second connecting plate (910) is rotatably connected to the outer wall of the second mounting ring (905), wherein a second fixing rod (911) is plugged into the inner wall of the second mounting plate (909), and one end of the second fixing rod (911) is plugged into the inner wall of the second connecting plate (910).

5. A winding device for producing power cables according to claim 4, characterized in that: The height of the second mounting plate (909) and the second connecting plate (910) is higher than that of the first mounting plate (906) and the first connecting plate (907). The second fixing rod (911) is higher than the first fixing rod (908), and the second fixing rod (911) and the first fixing rod (908) form a vertically intersecting structure. The second fixing rod (911) and the first fixing rod (908) cooperate to clamp and fix the fixing block (6). A connector (912) is rotatably connected between the first connecting plate (907) and the second connecting plate (910) and on the outer wall of the second mounting ring (905).

6. A winding device for producing power cables according to claim 5, characterized in that: A drive motor (913) is mounted on the outer wall of the fixed plate (902). A rotating rod (914) is mounted on the drive shaft of the drive motor (913). A fixed base (915) is mounted on the outer wall of the fixed plate (902). One end of the rotating rod (914) passes through the fixed base (915) and extends to a gear (916) mounted on the inner wall of the fixed base (915). The rotating rod (914) is rotatably connected to the inner wall of the fixed base (915). A rack (917) is meshed on the outer wall of (916), the rack (917) is slidably connected to the inner wall of the fixed base (915), a universal joint (918) is installed at one end of the rack (917), and a connector (912) is connected to one end of the universal joint (918). An electric slip ring (919) is installed on the outer wall of the rotating rod (5), and a magnetoelectric speed sensor (920) is installed on one side of the electric slip ring (919) and on the outer wall of the rotating rod (5).

7. A winding device for producing power cables according to claim 6, characterized in that: The guide assembly (10) includes a mounting base (1001), which is symmetrically arranged on the outer wall of the mounting base plate (3). A slide rod (1002) is slidably connected to the inner wall of the mounting base (1001). A fixed frame (1003) is installed at the opposite end of the slide rod (1002). A threaded rod (1004) is rotatably connected to the opposite inner wall of the fixed frame (1003). The threaded rod (1004) is threadedly connected to the outer wall of the mounting base (1001), and one end of the threaded rod (1004) passes through the fixed frame (1003) and extends to the outer wall of the fixed frame (1003) where the drive shaft of the servo motor (1005) is connected.

8. A winding device for producing power cables according to claim 7, characterized in that: The servo motor (1005) is mounted on the outer wall of the fixed frame (1003), and guide members (1006) are symmetrically arranged on the outer wall of the fixed frame (1003) and the servo motor (1005). A rotating connecting rod (1007) is rotatably connected to the outer wall of the fixed frame (1003). Two sets of rotating connecting rods (1007) are provided and are located on the inner wall of the fixed frame (1003). One end of the rotating connecting rod (1007) passes through the fixed frame (1003) and extends to the outer wall of the fixed frame (1003) where a stepper motor (1008) is mounted. Two sets of stepper motors (1008) are provided and are located on the outer wall of the fixed frame (1003), and the stepper motors (1008) are located directly above the servo motor (1005).

9. A winding device for producing power cables according to claim 8, characterized in that: One end of the rotating link (1007) is equipped with a limiting plate (1009), and a limiting stop (1010) is installed on the outer wall of the limiting plate (1009). A cable (1011) is slidably connected to the outer wall of the rotating link (1007), and one end of the cable (1011) is slidably connected to the outer wall of the rotating link (1007) and the guide (1006). One end of the cable (1011) is wound around the outer wall of the drum (8) for fixation. The other end of the cable (1011) is located between the rotating link (1007) and the limiting stop (1010). The control panel (2) is connected to the drive motor (4), the transmission motor (913), the electric slip ring (919), the magnetoelectric speed sensor (920), the servo motor (1005), and the stepper motor (1008) through wires and the connection method is electrical connection.

10. A method for winding power cables, characterized in that, The specific steps are as follows: Operation Step 1: Turn on the switch of the control panel (2), and the drive shaft of the drive motor (4) drives the rotating rod (5) to rotate. The rotating rod (5) rotates on the inner wall of the mounting base plate (3), and then the rotating rod (5) drives the fixing component (7) to rotate through the fixing block (6). Operation step two: Insert the drum (8) into the outer wall of the fixed sleeve (701) for fixing. The drum (8) is installed by insertion and removal. When the fixing component (7) rotates, the fixed sleeve (701) in the fixing component (7) rotates. Then, due to the centrifugal force of rotation, the fixed top block (705) slides outward on the inner wall of the mounting groove (702), thereby causing the fixed top block (705) to move outward and press against the sleeve (8). The fixed top block (705) fixes the sleeve (8). Operation Step 3: When the rotating rod (5) rotates, the magnetoelectric speed sensor (920) located on the outer wall of the rotating rod (5) generates an electrical signal, which causes the magnetoelectric speed sensor (920) to generate data according to the rotation speed of the rotating rod (5). At the same time, the electrical signal generated by the magnetoelectric speed sensor (920) is transmitted to the control panel (2) through the wire. The control panel (2) judges the progress of the winding operation of the device according to the rotation speed. When the winding is completed, the rotating rod (5) stops rotating. Operation Step 4: Control panel (2) controls the drive motor (913) to run, so that the drive shaft of the drive motor (913) drives the rotating rod (914) to rotate, and the rotation (914) drives the gear (916) to rotate, so that the gear (916) drives the rack (917) to move through the meshing connection, and then the rack (917) moves vertically on the inner wall of the fixed base (915). Then one end of the rack (917) drives the connector (912) to move through the universal joint (918), and the connector (912) applies a pulling force to the second mounting ring (905), so that the second mounting ring (905) rotates on the outer wall of the limiting housing (903); Operation Step 5: When the second mounting ring (905) rotates, the second connecting plate (910) located on the outer wall of the second mounting ring (905) rotates. At the same time, the second connecting plate (910) drives the second fixing rod (911) to rotate. Since the second mounting plate (909) is fixedly installed on the outer wall of the first mounting ring (904), its second fixing rod (911) rotates in an arc with the second mounting plate (909) as the center. At the same time, when the second mounting ring (905) rotates, the first connecting plate (907) located on the outer wall of the second mounting ring (905) rotates. At the same time, the first connecting plate (907) drives the first fixing rod (908) to rotate. Since the first mounting plate (906) is fixedly installed on the outer wall of the first mounting ring (906), its first fixing rod (908) rotates in an arc with the first mounting plate (906) as the center. Operation step six: The two sets of second fixing rods (911) and the two sets of first fixing rods (908) rotate synchronously, so that the angle between the second fixing rods (911) and the first fixing rods (908) is reduced, thereby clamping the fixing block (6). Conversely, when winding, the clamping component (9) rotates in the opposite direction to release the clamping of the fixing block (6). When the winding is completed, the clamping component (9) rotates, so that the angle between the second fixing rods (911) and the first fixing rods (908) in the clamping component (9) is reduced, thereby clamping and fixing the fixing block (6). Operation Step Seven: When the winding device is winding, its cable rope (1011) passes through the rotating connecting rod (1007) and the guide (1006) in sequence. Finally, the cable rope (1011) is wound around the outer wall of the drum (8). When the operator finds that the winding is not up to standard, he only needs to press the switch of the control panel (2). The control panel (2) controls the stepper motor (1008) to run. The drive shaft of the stepper motor (1008) drives the rotating connecting rod (1007) to rotate, so that the rotating connecting rod (1011)... 07) The limit plate (1009) drives the limit stop (1010) to rotate. Since the cable rope (1011) is located between the rotating connecting rod (1007) and the limit stop (1010), the limit stop (1010) locks the cable rope (1011) and the cable rope (1011) rotates and winds in the opposite direction on the outer wall of the rotating connecting rod (1007), so that the cable rope (1011) is wound from the outer wall of the drum (8) onto the outer wall of the rotating connecting rod (1107). Operation Step 8: Then press the switch on the control panel (2). The control panel (2) controls the servo motor (1005) to run. The drive shaft of the servo motor (1005) drives the threaded rod (1004) to rotate. The threaded rod (1004) and the mounting base (1001) are threadedly connected, so that the threaded rod (1004) drives the fixed frame (1003) to move. In turn, the fixed frame (1003) drives the guide (1106) to move laterally to adjust the position of the guide (1006). After the substandard cable rope (1011) is adjusted to the correct position, it is wound.

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