Stand column type inclined web vibrating device

Abstract

The invention discloses a stand column type inclined web vibrating device which comprises a stand column body, a swing arm, an extending mechanism and a vibrating unit. One end of the swing arm is arranged on the stand column body; the extension mechanism is connected with the other end of the swing arm; the vibration unit is arranged at the push rod tail end of the extension mechanism. The stand column body can provide two degrees of freedom of lifting and rotating, and can bear the weight of the swing arm, the extension mechanism and the vibration unit and various acting forces generated during working. The swing arm can swing around the connecting point of the swing arm and the stand column body in a multi-stage angle mode, and the position of the vibration unit is flexibly adjusted so as to adapt to different vibration scenes. The extending mechanism further accurately controls the position of the vibration unit through the telescopic movement of a push rod of the extending mechanism, so that the vibration unit can reach a specific part needing to be vibrated. The vibrating force of the vibrating unit is effectively transmitted into materials through contact with the materials such as concrete, so that the materials are compactly vibrated, and the uniformity and consistency of the vibrating effect are ensured.

Description

Technical Field

[0001] This invention generally relates to the field of bridge construction equipment technology, and more specifically, to a column-type inclined web vibrating device. Background Technology

[0002] Vibration is an indispensable and crucial construction step in bridge construction. By using appropriate vibration equipment, air bubbles in the concrete can be effectively removed, improving the density and uniformity of the concrete, thereby ensuring the overall strength and durability of the bridge structure.

[0003] Existing vibratory compaction equipment still has some significant shortcomings in terms of structural design and functional implementation. These deficiencies not only affect the operating efficiency of the equipment itself but also limit the quality and progress of related projects to a certain extent. For example, vibratory compaction equipment has low operational flexibility, making it difficult to make timely and effective adjustments according to different engineering conditions, construction environments, and specific process requirements, thus affecting construction efficiency and the overall quality of concrete forming. In addition, most commonly used vibratory compaction equipment is currently fixedly installed on the outside of the formwork, relying on the formwork as the vibration transmission medium. This indirect action method results in significant energy loss and high overall energy consumption. Therefore, addressing the limitations of existing vibratory compaction equipment in terms of adaptability, energy efficiency, and economy, and carrying out technological improvements and structural optimizations have become an urgent need to improve construction technology and achieve cost reduction and efficiency improvement. Summary of the Invention

[0004] This application provides a column-type inclined web vibratory compaction device to solve the above-mentioned technical problems.

[0005] This application provides a column-type inclined web vibration device, including: a column body, a swing arm, an extension mechanism, and a vibration unit; one end of the swing arm is disposed on the column body; the extension mechanism is connected to the other end of the swing arm; the vibration unit is disposed at the end of the push rod of the extension mechanism.

[0006] According to some embodiments of the present invention, the column body includes a fixed pile, a rotating seat and a lifting module. The fixed pile is connected to the ground, the rotating seat is disposed on the top of the fixed pile, and the lifting module is rotatably disposed on the fixed pile via the rotating seat.

[0007] According to some embodiments of the present invention, a first driving member is provided on the rotating base. The first driving member includes a gear ring, a first gear, and a first motor. The gear ring is sleeved on the rotating base, the first motor is disposed on the lifting module, the first gear is connected to the rotating shaft of the first motor, and the first gear meshes with the gear ring.

[0008] According to some embodiments of the present invention, the lifting module includes a slide rail, a slider, and a second driving member. The slide rail is arranged along the height direction, the slider is movably arranged on the slide rail, and the second driving member includes a rack, a second gear, and a second motor. The rack is arranged parallel to the slide rail, the second motor is arranged on the slider, the second gear is connected to the shaft of the second motor, and the second gear meshes with the rack.

[0009] According to some embodiments of the present invention, the swing arm includes a first rotating arm, a second rotating arm, and a third rotating arm. One end of the first rotating arm is connected to the slider, the other end of the first rotating arm is hinged to one end of the second rotating arm, the other end of the second rotating arm is hinged to one end of the third rotating arm, and the other end of the third rotating arm is hinged to the extension mechanism.

[0010] According to some embodiments of the present invention, a third driving member is provided at the hinge of the first rotating arm, the second rotating arm and the third rotating arm, and the third driving member is a third motor.

[0011] According to some embodiments of the present invention, the other end of the third rotating arm is connected to the extension mechanism via a swing assembly. The swing assembly includes an upper swing arm seat, a lower swing arm seat, a swing motor, and a rotary motor. The rotary motor is disposed at one end of the third rotating arm, and the extension direction of the rotary motor shaft is perpendicular to the length of the third rotating arm. The rotary motor shaft is connected to the upper swing arm seat. The lower swing arm seat is hinged to the upper swing arm seat. The swing motor is disposed on the lower swing arm seat and drives the lower swing arm seat to swing relative to the upper swing arm seat about the hinge point.

[0012] According to some embodiments of the present invention, the extension mechanism includes a mounting plate, a transverse linear module, and a telescopic module. The mounting plate is connected to the lower seat of the swing arm. The transverse linear module is arranged laterally along the mounting plate. The telescopic module is set perpendicular to the transverse linear module and moves laterally through the transverse linear module. The push rod end of the telescopic module is connected to the vibration unit.

[0013] According to some embodiments of the present invention, the vibration unit is a vibrating rod, and a damping spring is provided between the vibration unit and the push rod.

[0014] As can be seen from the above technical solution, the advantages and positive effects of the column-type inclined web vibrating device of the present invention are as follows: The column body of this application provides two degrees of freedom, namely lifting and rotation, and can simultaneously withstand the weight of the swing arm, the extension mechanism, and the vibration unit, as well as various forces generated during operation. The swing arm can swing at multiple angles around its connection point with the column body, which allows the device to flexibly adjust the position of the vibration unit according to actual working needs to adapt to different vibration scenarios. The extension mechanism further precisely controls the position of the vibration unit through the extension and retraction of its push rod, enabling it to reach the specific parts that need to be vibrated. During operation, the vibration force of the vibration unit is effectively transmitted to the interior of the material through contact with materials such as concrete, thereby achieving compaction of the material and ensuring the uniformity and consistency of the vibration effect. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the structure of a column-type inclined web vibrating device disclosed in an embodiment of this application; Figure 2 yes Figure 1 A magnified view of part of AA; Figure 3 yes Figure 1 A magnified view of a portion of BB; Figure 4 yes Figure 1 A magnified view of a portion of the CC region; Figure 5 This is a schematic diagram of the extension mechanism of a column-type inclined web vibrating device disclosed in an embodiment of this application; Figure 6 This is a schematic diagram of the usage state of a column-type inclined web vibrating device disclosed in the embodiments of this application.

[0017] Explanation of reference numerals in the attached figures: 1. Column body; 2. Swing arm; 3. Extension mechanism; 4. Vibration unit; 10. Fixed pile; 11. Rotary seat; 12. Lifting module; 13. First drive component; 130. Gear ring; 131. First gear; 132. First motor; 120. Slide rail; 121. Slider; 122. Rack; 123. Second motor; 20. First rotating arm; 21. Second rotating arm; 22. Third rotating arm; 23. Third motor; 5. Swing assembly; 50. Upper swing arm seat; 51. Lower swing arm seat; 52. Swing motor; 53. Rotary motor; 30. Mounting plate; 31. Lateral linear module; 32. Telescopic module; 320. Push rod. Detailed Implementation

[0018] The embodiments of this application will be further described in detail below with reference to the accompanying drawings and examples. The detailed description of the following embodiments and the accompanying drawings are used to illustrate the principles of this application by way of example, but should not be used to limit the scope of this application. This application can be implemented in many different forms and is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

[0019] These embodiments are provided to make the application thorough and complete, and to fully express the scope of the application to those skilled in the art. It should be noted that, unless otherwise specifically stated, the relative arrangement of components and steps, material composition, numerical expressions and values ​​illustrated in these embodiments should be interpreted as merely exemplary and not as limiting.

[0020] It should be noted that, in the description of this application, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," and "outer," etc., indicating orientation or positional relationship, are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0021] Furthermore, the terms "first," "second," and similar terms used in this application do not indicate any order, quantity, or importance, but are merely used to distinguish different parts. "Vertical" is not strictly vertical, but within the permissible margin of error. "Parallel" is not strictly parallel, but within the permissible margin of error. Terms such as "including" or "contains" mean that the element preceding the word encompasses the element listed after it, and do not exclude the possibility of encompassing other elements as well.

[0022] It should also be noted that, in the description of this application, unless otherwise expressly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this application depending on the specific circumstances. When a specific device is described as being located between a first device and a second device, an intermediary device may or may not be present between the specific device and the first or second device.

[0023] All terms used in this application have the same meaning as understood by one of ordinary skill in the art to which this application pertains, unless otherwise specifically defined. It should also be understood that terms defined in general dictionaries should be interpreted as having meanings consistent with their meanings in the context of the relevant art, and not as having idealized or highly formalized meanings, unless expressly defined herein.

[0024] Techniques, methods, and equipment known to those skilled in the art may not be discussed in detail, but where appropriate, they should be considered part of the specification.

[0025] like Figure 1 As shown in the embodiment, a column-type inclined web vibratory compaction device includes: a column body 1, a swing arm 2, an extension mechanism 3, and a vibration unit 4; one end of the swing arm 2 is mounted on the column body 1; the extension mechanism 3 is connected to the other end of the swing arm 2; and the vibration unit 4 is located at the end of the push rod 320 of the extension mechanism 3. The column body 1 serves as the supporting foundation of the entire device, possessing sufficient strength and stability to withstand the weight of the swing arm 2, the extension mechanism 3, and the vibration unit 4, as well as various forces generated during operation. The swing arm 2 can swing at a certain angle around its connection point with the column body 1, allowing the device to flexibly adjust the position of the vibration unit 4 according to actual working needs, adapting to different compaction scenarios. The extension mechanism 3 further precisely controls the position of the vibration unit 4 through the extension and retraction of its push rod 320, enabling it to reach the specific area requiring compaction. During operation, the vibration force of the vibration unit 4 is effectively transmitted to the interior of the material through contact with concrete and other materials, thereby achieving compaction of the material. To ensure the uniformity and consistency of the vibration effect, the vibration frequency and amplitude of vibration unit 4 can be adjusted according to different construction requirements. like Figure 1As shown, in some embodiments of the present invention, the column body 1 includes a fixed pile 10, a rotating seat 11, and a lifting module 12. The fixed pile 10 is connected to the ground, the rotating seat 11 is disposed on the top of the fixed pile 10, and the lifting module 12 is rotatably mounted on the fixed pile 10 via the rotating seat 11. The fixed pile 10 extends deep into the ground, providing stable support for the entire device and preventing displacement or shaking during operation. The design of the rotating seat 11 allows the lifting module 12 to rotate flexibly, greatly increasing the operating range and flexibility of the device. In actual construction, the horizontal position of the vibration unit 4 can be quickly adjusted by rotating the lifting module 12 via the rotating seat 11, aligning it with the area to be vibrated at different locations. The lifting module 12 has the function of lifting up and down, and can precisely adjust the vertical position of the vibration unit 4 according to different construction height requirements. This lifting adjustment function allows the device to adapt to construction at different heights, exhibiting strong versatility.

[0026] like Figure 2 As shown, in some embodiments of the present invention, a first driving member 13 is provided on the rotating base 11. The first driving member 13 includes a gear ring 130, a first gear 131, and a first motor 132. The gear ring 130 is sleeved on the rotating base 11, and the first motor 132 is mounted on the lifting module 12. The first gear 131 is connected to the rotating shaft of the first motor 132, and the first gear 131 meshes with the gear ring 130. When the first motor 132 is started, its rotating shaft drives the first gear 131 to rotate. Since the first gear 131 meshes with the gear ring 130 sleeved on the rotating base 11, the rotation of the first gear 131 will cause the lifting module 12 to produce a circular motion relative to the gear ring 130, thereby realizing the flexible adjustment of the horizontal position of the vibration unit 4. like Figure 3As shown, in some embodiments of the present invention, the lifting module 12 includes a slide rail 120, a slider 121, and a second driving component. The slide rail 120 is arranged along the height direction, and the slider 121 is movably mounted on the slide rail 120. The second driving component includes a rack 122, a second gear, and a second motor 123. The rack 122 is arranged parallel to the slide rail 120, and the second motor 123 is mounted on the slider 121. The second gear is connected to the shaft of the second motor 123, and the second gear meshes with the rack 122. When the second motor 123 is started, its shaft drives the second gear to rotate. Because the second gear meshes with the rack 122, which is parallel to the slide rail 120, the rotation of the second gear causes the slider 121 to move vertically up and down along the slide rail 120. In this way, the vibration unit 4 can achieve precise vertical position adjustment as the slider 121 moves on the slide rail 120. When facing construction requirements at different heights, vibration operations can be completed more efficiently and accurately.

[0027] like Figure 1 As shown, in some embodiments of the present invention, the swing arm 2 includes a first rotating arm 20, a second rotating arm 21, and a third rotating arm 22. One end of the first rotating arm 20 is connected to the slider 121, the other end of the first rotating arm 20 is hinged to one end of the second rotating arm 21, the other end of the second rotating arm 21 is hinged to one end of the third rotating arm 22, and the other end of the third rotating arm 22 is hinged to the extension mechanism 3. This structural design of the swing arm 2 provides it with high flexibility and adjustability. The first rotating arm 20 is connected to the slider 121 and can change its position as the slider 121 moves up and down on the slide rail 120, thereby driving the entire swing arm 2 to adjust in the vertical direction. The hinged connection between the first rotating arm 20 and the second rotating arm 21, and between the second rotating arm 21 and the third rotating arm 22, allows relative rotation between the rotating arms, thus changing the posture of the swing arm 2 in the horizontal direction. Through this multi-segment hinged design, the swing arm 2 can perform relatively complex movements in three-dimensional space. When faced with construction objects of different shapes and positions, the swing arm 2 can flexibly adjust its angle and position according to actual needs, so that the extension mechanism 3 can accurately reach the designated construction position. like Figure 1 As shown, in some embodiments of the present invention, a third driving member is provided at the hinge joint of the first rotating arm 20, the second rotating arm 21, and the third rotating arm 22. The third driving member is a third motor 23. The third motor 23 provides power support for the rotation between the rotating arms of the swing arm 2. By precisely controlling the operation of the third motor 23, precise angle adjustment between the rotating arms can be achieved. like Figure 4As shown, in some embodiments of the present invention, the other end of the third rotating arm 22 is connected to the extension mechanism 3 via a swing assembly 5. The swing assembly 5 includes an upper swing arm seat 50, a lower swing arm seat 51, a swing motor 52, and a rotary motor 53. The rotary motor 53 is disposed at one end of the third rotating arm 22, and the extension direction of the rotating shaft of the rotary motor 53 is perpendicular to the length of the third rotating arm 22. The rotating shaft of the rotary motor 53 is connected to the upper swing arm seat 50. The lower swing arm seat 51 is hinged to the upper swing arm seat 50. The swing motor 52 is disposed on the lower swing arm seat 51 and drives the lower swing arm seat 51 to swing relative to the upper swing arm seat 50 around the hinge point. This design of the swing assembly 5 makes the movement of the extension mechanism 3 more flexible and diverse. Driven by the rotary motor 53, the upper swing arm seat 50 can rotate circumferentially around the connection point with the rotating shaft of the rotary motor 53, thereby changing the orientation of the extension mechanism 3 on the horizontal plane. The swing motor 52 drives the lower swing arm seat 51 to swing relative to the upper swing arm seat 50 around the hinge point, allowing the extension mechanism 3 to tilt at a certain angle in the vertical direction. When encountering inclined webs with different inclination angles during construction, the swing assembly 5 can first adjust the direction of the extension mechanism 3 on the horizontal plane using the rotary motor 53 to align it with the construction position, and then use the swing motor 52 to adjust the inclination angle of the extension mechanism 3 on the vertical plane to match the inclination angle of the inclined web. In this way, the extension mechanism 3 can better fit the inclined web for vibration and other construction operations, improving the accuracy and efficiency of construction.

[0028] like Figure 5 As shown, in some embodiments of the present invention, the extension mechanism 3 includes a mounting plate 30, a transverse linear module 31, and a telescopic module 32. The mounting plate 30 is connected to the lower seat of the swing arm 51. The transverse linear module 31 is arranged transversely along the mounting plate 30. The telescopic module 32 is set perpendicular to the transverse linear module 31 and moves transversely through the transverse linear module 31. The end of the push rod 320 of the telescopic module 32 is connected to the vibration unit 4. This structural design gives the vibration unit 4 more flexible movement capabilities. The transverse linear module 31 can drive the telescopic module 32 to move in the transverse direction of the mounting plate 30, which can adjust the transverse position of the vibration unit 4, that is, when there are multiple vibration units 4, it is used to adjust the spacing between the vibration units 4. The telescopic module 32 is set perpendicular to the transverse linear module 31, and the extension and retraction of its push rod 320 can change the position of the vibration unit 4 perpendicular to the transverse direction, further expanding the working range of the vibration unit 4. After the swing assembly 5 adjusts the extension mechanism 3 to the appropriate orientation and tilt angle, the transverse linear module 31 and the telescopic module 32 cooperate with each other to accurately move the vibration unit 4 to the specific construction position on the inclined web. In some embodiments of the present invention, the vibration unit 4 is a vibrating rod, and a damping spring is provided between the vibration unit 4 and the push rod 320. The damping spring has multiple important functions. On the one hand, it can effectively buffer the violent vibration generated by the vibrating rod during operation, preventing excessive vibration from being transmitted to the push rod 320 and the entire extension mechanism 3, thereby reducing damage to other components and extending the service life of the equipment. On the other hand, through the buffering effect of the damping spring, the vibration of the vibrating rod can be made more stable and uniform, improving the vibration effect.

[0029] like Figure 6 As shown, during use, the operator first adjusts the extension mechanism 3 to a suitable orientation and tilt angle using the swing assembly 5 according to the specific construction requirements of the inclined web. Next, by operating the lateral linear module 31, the vibration unit 4 is moved along the lateral direction to the approximate construction area. Then, the telescopic module 32 is controlled to extend and retract its push rod 320, precisely moving the vibration unit 4 to the specific construction position on the inclined web. At this point, the vibration unit 4 is activated, and vibration work begins. The operator can flexibly readjust the lateral linear module 31 and the telescopic module 32 according to the actual construction situation, allowing the vibration unit 4 to operate at different positions on the inclined web to meet the overall construction requirements. After completing the vibration at one construction position, the vibration unit 4 is moved to the next construction position following the above operating procedure, and this cycle continues until the vibration work of the entire inclined web is completed. Throughout the construction process, this column-type inclined web vibration device, with its reasonable structural design and the coordinated cooperation of its components, greatly improves construction efficiency and quality while reducing manual labor intensity. The embodiments of this application have now been described in detail. To avoid obscuring the concept of this application, some details known in the art have not been described. Those skilled in the art can fully understand how to implement the technical solutions disclosed herein based on the above description.

[0030] While specific embodiments of this application have been described in detail by way of examples, those skilled in the art should understand that the above examples are for illustrative purposes only and are not intended to limit the scope of this application. Those skilled in the art should understand that modifications can be made to the above embodiments or equivalent substitutions can be made to some technical features without departing from the scope and spirit of this application. In particular, as long as there is no structural conflict, the various technical features mentioned in the embodiments can be combined in any manner.

Claims

1. A column formwork and vibration device, characterised in that, include: Column body (1); A swing arm (2), one end of which is mounted on the column body (1); An extension mechanism (3) is connected to the other end of the swing arm (2); Vibration unit (4), the vibration unit (4) is disposed at the end of the push rod (320) of the extension mechanism (3).

2. The column formwork apparatus of claim 1, wherein: The column body (1) includes a fixed pile (10), a rotating seat (11) and a lifting module (12). The fixed pile (10) is connected to the ground. The rotating seat (11) is located on the top of the fixed pile (10). The lifting module (12) is rotatably mounted on the fixed pile (10) through the rotating seat (11).

3. A column formwork apparatus according to claim 2, wherein: The rotating base (11) is provided with a first driving member (13), which includes a gear ring (130), a first gear (131) and a first motor (132). The gear ring (130) is sleeved on the rotating base (11), and the first motor (132) is provided on the lifting module (12). The first gear (131) is connected to the shaft of the first motor (132), and the first gear (131) meshes with the gear ring (130).

4. The column formwork apparatus of claim 2, wherein: The lifting module (12) includes a slide rail (120), a slider (121), and a second driving component. The slide rail (120) is arranged along the height direction, and the slider (121) is movably arranged on the slide rail (120). The second driving component includes a rack (122), a second gear, and a second motor (123). The rack (122) is arranged parallel to the slide rail (120), and the second motor (123) is arranged on the slider (121). The second gear is connected to the shaft of the second motor (123), and the second gear meshes with the rack (122).

5. The column formwork apparatus of claim 4, wherein: The swing arm (2) includes a first rotating arm (20), a second rotating arm (21) and a third rotating arm (22). One end of the first rotating arm (20) is connected to the slider (121), the other end of the first rotating arm (20) is hinged to one end of the second rotating arm (21), the other end of the second rotating arm (21) is hinged to one end of the third rotating arm (22), and the other end of the third rotating arm (22) is hinged to the extension mechanism (3).

6. The column form skew web vibrating device of claim 5, wherein: The first rotating arm (20), the second rotating arm (21) and the third rotating arm (22) are all provided with a third driving member, which is a third motor (23).

7. The column-type inclined web vibrating device according to claim 5, characterized in that: The other end of the third rotating arm (22) is connected to the extension mechanism (3) via a swing assembly (5). The swing assembly (5) includes an upper swing arm seat (50), a lower swing arm seat (51), a swing motor (52), and a rotary motor (53). The rotary motor (53) is located at one end of the third rotating arm (22), and the extension direction of the rotating shaft of the rotary motor (53) is perpendicular to the length of the third rotating arm (22). The rotating shaft of the rotary motor (53) is connected to the upper swing arm seat (50). The lower swing arm seat (51) is hinged to the upper swing arm seat (50). The swing motor (52) is located on the lower swing arm seat (51) and drives the lower swing arm seat (51) to swing relative to the upper swing arm seat (50) around the hinge point.

8. The column-type inclined web vibrating device according to claim 7, characterized in that: The extension mechanism (3) includes a mounting plate (30), a transverse linear module (31), and a telescopic module (32). The mounting plate (30) is connected to the lower seat of the swing arm (51). The transverse linear module (31) is arranged transversely along the mounting plate (30). The telescopic module (32) is set perpendicular to the transverse linear module (31) and moves transversely through the transverse linear module (31). The end of the push rod (320) of the telescopic module (32) is connected to the vibration unit (4).

9. The column-type inclined web vibrating device according to claim 8, characterized in that: The vibration unit (4) is a vibrating rod, and a damping spring is provided between the vibration unit (4) and the push rod (320).

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