Method and device for monitoring state of industrial internet device

Abstract

The invention relates to a state monitoring method and device for industrial internet equipment, and discloses a system for rapidly processing and analyzing real-time operation data of industrial equipment through edge cloud and continuously monitoring the operation state of the industrial equipment, so that the operation pressure of a data processor can be relieved, and the abnormal state of the equipment can be timely and effectively monitored. The system is characterized by comprising industrial equipment, state monitoring equipment of industrial internet equipment, an edge cloud and a user terminal, and is characterized in that signal interaction is established between the industrial equipment and the state monitoring equipment of the industrial internet equipment, signal interaction is established between the state monitoring equipment of the industrial internet equipment and the edge cloud, and signal interaction is established between the edge cloud and the industrial equipment. Signal interaction is established between the state monitoring device of the industrial internet device and the user terminal, the industrial device sends a real-time operation data signal generated during operation to the state monitoring device of the industrial internet device, and the state monitoring device of the industrial internet device is composed of a data processor and a data memory.

Description

Technical Field

[0001] This invention relates to a method and device for monitoring the status of industrial internet devices. It is a method and device capable of actually monitoring the status of industrial internet devices, belonging to the field of industrial internet technology. In particular, it relates to a system that uses edge cloud to quickly process and analyze real-time operating data of industrial devices, reducing the operating pressure on data processors and timely and effectively monitoring abnormal device status. Background Technology

[0002] The Industrial Internet is a new type of infrastructure, application model, and industrial ecosystem that deeply integrates next-generation information and communication technologies with the industrial economy. Through comprehensive connectivity of people, machines, things, and systems, it constructs a new manufacturing and service system covering the entire industrial chain and value chain. The Industrial Internet is not simply an application of the Internet in industry; it has a richer connotation and extension. Based on networks, centered on platforms, driven by data, and guaranteed by security, it serves as the infrastructure for the digital, networked, and intelligent transformation of industry. Theoretically, the Industrial Internet can collect and monitor the operating status of industrial equipment in real time through equipment monitoring systems, quickly and accurately locate equipment faults and issue fault alarms, saving staff time spent on downtime inspections and determining specific faults, thus ensuring production progress. However, the large number of industrial devices connected to the Industrial Internet, and the massive amounts of operational data generated by each device every moment, puts a heavy burden on traditional data processing systems used for Industrial Internet equipment monitoring, resulting in low data processing speeds and difficulty in timely and effectively monitoring abnormal equipment status and issuing fault alarms to users.

[0003] Publication No. CN114513430A discloses a method, device, and storage medium for monitoring the status of industrial internet devices. This method trains a preset real-time anomaly display model by acquiring historical device data. The real-time anomaly display model is then used to monitor and issue alarms to the industrial internet devices under monitoring, thereby improving the accuracy of monitoring the status of industrial internet devices. However, industrial devices generate a large amount of operational data, which puts a heavy burden on the data processing system involved in this monitoring method, resulting in low data processing speed and making it difficult to monitor device status anomalies in a timely and effective manner and to issue fault alarms to users. Summary of the Invention

[0004] To improve the above situation, the present invention provides a method and device for monitoring the status of industrial Internet devices. This system provides a way to quickly process and analyze real-time operating data of industrial devices through edge cloud, and continuously monitor the operating status of industrial devices. This can reduce the operating pressure on the data processor and monitor abnormal device status in a timely and effective manner.

[0005] The present invention discloses a status monitoring system for industrial internet devices, which is implemented as follows: The present invention discloses a status monitoring system for industrial internet devices, comprising industrial equipment, status monitoring equipment for industrial internet devices, edge cloud, and user terminals. Its characteristics include: establishing signal interaction between the status monitoring devices of the industrial equipment and the industrial internet equipment; establishing signal interaction between the status monitoring devices of the industrial internet equipment and the edge cloud; and establishing signal interaction between the status monitoring devices of the industrial internet equipment and the user terminal. The industrial equipment will send the real-time operating data signals generated during operation to the status monitoring equipment of the industrial internet devices. The status monitoring device for the industrial internet equipment consists of a data processor and a data storage device. After receiving the real-time operating data signal from the industrial equipment, the data processor converts the signal into specific real-time operating data and sends the operating data to the corresponding edge cloud according to the industrial equipment's encoding. The data storage device categorizes and stores the real-time operating data of the corresponding industrial equipment according to the equipment's code. The edge cloud includes a data pool for abnormal equipment operation. Based on this data pool, the edge cloud sets threshold ranges for normal equipment operation data and compares the received real-time operation data with these ranges. When the real-time operation data consistently exceeds the set thresholds, it indicates an abnormal malfunction in the industrial equipment. At this point, the edge cloud further determines the specific cause of the malfunction based on the data pool and sends the faulty equipment code and the specific cause of the malfunction back to the industrial internet device's status monitoring equipment. Simultaneously, the edge cloud inputs the equipment malfunction data into the abnormal operation data pool for data optimization, improving the accuracy of industrial equipment status monitoring. After receiving the code of the faulty device and the number of the specific fault cause, the status monitoring device of the industrial Internet device determines the corresponding user terminal based on the code of the faulty device and sends the code of the faulty device and the number of the specific fault cause to the corresponding user terminal. After receiving the code of the faulty device and the number of the specific cause of the fault, the user terminal notifies the relevant personnel to locate the specific faulty device and promptly carry out fault repair on the device. This invention also relates to a method for monitoring the status of industrial internet devices, comprising the following steps: 1) Encode industrial equipment and map multiple edge clouds to multiple industrial devices one by one; 2) The status monitoring system of industrial Internet devices is used to monitor the status of industrial equipment. The industrial equipment sends the real-time operating data signals generated during operation to the status monitoring device of industrial Internet devices. 3) After receiving the real-time operating data signal of the industrial equipment, the data processor in the status monitoring device of the industrial Internet converts the signal into specific operating data and sends the operating data to the corresponding edge cloud according to the code of the industrial equipment. At the same time, the data storage device classifies and stores the real-time operating data of the corresponding industrial equipment according to the code of the industrial equipment. 4) After receiving the real-time operation data, the edge cloud compares and analyzes it with the set threshold range. When the real-time operation data continuously exceeds the set threshold range, it indicates that the industrial equipment is in an abnormal state and has failed. At this time, the edge cloud further determines the specific cause of the equipment failure based on the abnormal operation data pool and sends the code of the faulty equipment and the number of the specific cause of the equipment failure back to the status monitoring equipment of the industrial Internet equipment. Preferably, the coding rule is as follows: if the code of the faulty device is 1, then the specific fault cause of the device is numbered 1.1… 5) At the same time, the edge cloud inputs equipment fault operation data into the equipment status abnormal operation data pool for data optimization, thereby improving the accuracy of monitoring the status of industrial Internet equipment; 6) After receiving the code of the faulty device and the number of the specific fault cause, the status monitoring device of the industrial Internet device determines the corresponding user terminal based on the code of the faulty device and sends the code of the faulty device and the number of the specific fault cause to the corresponding user terminal. 7) After receiving the code of the faulty device and the number of the specific cause of the fault, the user terminal notifies the relevant personnel to find the specific faulty device and promptly carry out fault repair on the device. Beneficial effects

[0006] First, it can reduce the operating pressure on the data processor and monitor abnormal equipment status in a timely and effective manner.

[0007] Second, it can optimize the data pool of equipment operating abnormally, thereby improving the accuracy of monitoring the status of industrial internet equipment. Attached Figure Description

[0008] Figure 1 This is a schematic diagram of a status monitoring system for industrial internet devices according to the present invention; Figure 2 This is a flowchart of a status monitoring method for industrial internet devices according to the present invention. Detailed Implementation

[0009] The present invention discloses an industrial internet device status monitoring system implemented as follows: it includes industrial equipment, industrial internet device status monitoring equipment, edge cloud, and user terminal. Its characteristics include: establishing signal interaction between the status monitoring devices of the industrial equipment and the industrial internet equipment; establishing signal interaction between the status monitoring devices of the industrial internet equipment and the edge cloud; and establishing signal interaction between the status monitoring devices of the industrial internet equipment and the user terminal. The industrial equipment will send the real-time operating data signals generated during operation to the status monitoring equipment of the industrial internet devices. The status monitoring device for the industrial internet equipment consists of a data processor and a data storage device. After receiving the real-time operating data signal from the industrial equipment, the data processor converts the signal into specific real-time operating data and sends the operating data to the corresponding edge cloud according to the industrial equipment's encoding. The data storage device categorizes and stores the real-time operating data of the corresponding industrial equipment according to the equipment's code. The edge cloud includes a data pool for abnormal equipment operation. Based on this data pool, the edge cloud sets threshold ranges for normal equipment operation data and compares the received real-time operation data with these ranges. When the real-time operation data consistently exceeds the set thresholds, it indicates an abnormal malfunction in the industrial equipment. At this point, the edge cloud further determines the specific cause of the malfunction based on the data pool and sends the faulty equipment code and the specific cause of the malfunction back to the industrial internet device's status monitoring equipment. Simultaneously, the edge cloud inputs the equipment malfunction data into the abnormal operation data pool for data optimization, improving the accuracy of industrial equipment status monitoring. After receiving the code of the faulty device and the number of the specific fault cause, the status monitoring device of the industrial Internet device determines the corresponding user terminal based on the code of the faulty device and sends the code of the faulty device and the number of the specific fault cause to the corresponding user terminal. After receiving the code of the faulty device and the number of the specific cause of the fault, the user terminal notifies the relevant personnel to locate the specific faulty device and promptly carry out fault repair on the device. This invention also relates to a method for monitoring the status of industrial internet devices, comprising the following steps: 1) Encode industrial equipment and map multiple edge clouds to multiple industrial devices one by one; 2) The status monitoring system of industrial Internet devices is used to monitor the status of industrial equipment. The industrial equipment sends the real-time operating data signals generated during operation to the status monitoring device of industrial Internet devices. 3) After receiving the real-time operating data signal of the industrial equipment, the data processor in the status monitoring device of the industrial Internet converts the signal into specific operating data and sends the operating data to the corresponding edge cloud according to the code of the industrial equipment. At the same time, the data storage device classifies and stores the real-time operating data of the corresponding industrial equipment according to the code of the industrial equipment. 4) After receiving the real-time operation data, the edge cloud compares and analyzes it with the set threshold range. When the real-time operation data continuously exceeds the set threshold range, it indicates that the industrial equipment is in an abnormal state and has failed. At this time, the edge cloud further determines the specific cause of the equipment failure based on the abnormal operation data pool and sends the code of the faulty equipment and the number of the specific cause of the equipment failure back to the status monitoring equipment of the industrial Internet equipment. Preferably, the coding rule is as follows: if the code of the faulty device is 1, then the specific fault cause of the device is numbered 1.1… 5) At the same time, the edge cloud inputs equipment fault operation data into the equipment status abnormal operation data pool for data optimization, thereby improving the accuracy of monitoring the status of industrial Internet equipment; Preferably, the set threshold range is adjusted in real time based on the data pool of abnormal device status after data optimization; 6) After receiving the code of the faulty device and the number of the specific fault cause, the status monitoring device of the industrial Internet device determines the corresponding user terminal based on the code of the faulty device and sends the code of the faulty device and the number of the specific fault cause to the corresponding user terminal. 7) After receiving the code of the faulty device and the number of the specific cause of the fault, the user terminal notifies the relevant personnel to locate the specific faulty device and promptly carry out fault repair on the device; Preferably, staff verify the specific cause of the fault. If the specific cause of the fault is incorrect, the staff will provide the actual fault cause number to the status monitoring equipment of the industrial internet device. The status monitoring equipment of the industrial internet device will then provide the corresponding edge cloud. The edge cloud will correct the data in the abnormal operation data pool of the equipment based on the actual fault cause. The goal is to enable rapid processing and analysis of real-time operational data from industrial equipment via edge cloud, continuously monitor the operational status of industrial equipment, reduce the operational pressure on data processors, and promptly and effectively monitor abnormal equipment status.

[0010] Other similar embodiments of the invention will readily conceive of those skilled in the art upon consideration of the specification and practice of the invention disclosed herein. This application is intended to cover any variations or adaptations of the invention that follow the general principles of the invention and include common knowledge or customary techniques in the art that are not disclosed herein.

Claims

1. A method for monitoring the status of industrial internet devices, characterized in that: Includes the following steps: 1) Encode industrial equipment and map multiple edge clouds to multiple industrial devices one by one; 2) The status monitoring system of industrial Internet devices is used to monitor the status of industrial equipment. The industrial equipment sends the real-time operating data signals generated during operation to the status monitoring device of industrial Internet devices. 3) After receiving the real-time operating data signal of the industrial equipment, the data processor in the status monitoring device of the industrial Internet converts the signal into specific operating data and sends the operating data to the corresponding edge cloud according to the code of the industrial equipment. At the same time, the data storage device classifies and stores the real-time operating data of the corresponding industrial equipment according to the code of the industrial equipment. 4) After receiving the real-time operating data, the edge cloud compares and analyzes it with the set threshold range. When the real-time operating data continuously exceeds the set threshold range, it indicates that the industrial equipment is in an abnormal state and has malfunctioned. At this time, the edge cloud further determines the specific cause of the equipment malfunction based on the abnormal operating data pool and sends the code of the malfunctioning equipment and the number of the specific cause of the malfunction back to the status monitoring equipment of the industrial Internet equipment. The coding rule is: if the code of the malfunctioning equipment is 1, then the number of the specific cause of the malfunction is 1.1... 5) At the same time, the edge cloud inputs equipment fault operation data into the equipment status abnormal operation data pool for data optimization, thereby improving the accuracy of monitoring the status of industrial Internet equipment; 6) After receiving the code of the faulty device and the number of the specific fault cause, the status monitoring device of the industrial Internet device determines the corresponding user terminal based on the code of the faulty device and sends the code of the faulty device and the number of the specific fault cause to the corresponding user terminal. 7) After receiving the code of the faulty device and the number of the specific cause of the fault, the user terminal notifies the relevant personnel to find the specific faulty device and promptly carry out fault repair on the device.

2. The method for monitoring the status of industrial internet devices according to claim 1, characterized in that... The industrial internet device status monitoring system includes industrial equipment, industrial internet device status monitoring equipment, edge cloud, and user terminal. The industrial equipment and the industrial internet device status monitoring equipment establish signal interaction, the industrial internet device status monitoring equipment and the edge cloud establish signal interaction, and the industrial internet device status monitoring equipment and the user terminal establish signal interaction.

3. The method for monitoring the status of industrial internet devices according to claim 2, characterized in that... The industrial equipment sends real-time operating data signals generated during operation to the status monitoring equipment of the industrial internet devices.

4. The method for monitoring the status of industrial internet devices according to claim 2, characterized in that... The status monitoring device of the industrial Internet device consists of a data processor and a data storage device. After receiving the real-time operation data signal of the industrial equipment, the data processor converts the signal into specific real-time operation data and sends the operation data to the corresponding edge cloud according to the code of the industrial equipment. The data storage device classifies and stores the real-time operation data of the corresponding industrial equipment according to the code of the industrial equipment.

5. The method for monitoring the status of industrial internet devices according to claim 2, characterized in that... The edge cloud includes a data pool for abnormal equipment operation. The edge cloud sets threshold ranges for normal equipment operation data based on this data pool and compares the received real-time operation data with these thresholds. When the real-time operation data consistently exceeds the set threshold range, it indicates an abnormal malfunction in the industrial equipment. At this point, the edge cloud further determines the specific cause of the malfunction based on the data pool and sends the malfunctioning equipment code and the specific cause of the malfunction back to the industrial internet equipment status monitoring device. Simultaneously, the edge cloud inputs the equipment malfunction data into the abnormal operation data pool for data optimization, improving the accuracy of industrial equipment status monitoring.

6. The method for monitoring the status of industrial internet devices according to claim 4, characterized in that... After receiving the code of the faulty device and the number of the specific cause of the fault, the status monitoring device of the industrial internet device determines the corresponding user terminal based on the code of the faulty device and sends the code of the faulty device and the number of the specific cause of the fault to the corresponding user terminal.

7. The method for monitoring the status of industrial internet devices according to claim 2, characterized in that... After receiving the code of the faulty device and the number of the specific cause of the fault, the user terminal notifies the relevant personnel to locate the specific faulty device and promptly carry out fault repair.

8. The method for monitoring the status of industrial internet devices according to claim 1, characterized in that... The coding rule is as follows: if the code of the faulty device is 1, then the number of the specific fault cause of the device is 1.1...

9. The method for monitoring the status of industrial internet devices according to claim 1, characterized in that... The set threshold range changes in real time based on the data pool of abnormal device operation status after data optimization.

10. A method for monitoring the status of industrial internet devices according to claim 1, characterized in that... Staff verify the specific cause of the malfunction. If the specific cause of the malfunction is incorrect, the staff will provide the actual malfunction cause number to the status monitoring equipment of the industrial internet device. The status monitoring equipment of the industrial internet device will then provide the feedback to the edge cloud. The edge cloud will correct the data in the abnormal operation data pool of the equipment based on the actual malfunction cause.

Images