Automatic rear cover bearing and assembling and sealing machine
By designing an automatic bearing, assembly, and sealing machine, and utilizing the collaborative work of multiple components, the problems of low automation integration and flexible production in the bearing and housing assembly and sealing process were solved, achieving a highly efficient bearing and housing assembly and sealing process.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- SHENZHEN HONEST MECHATRONIC EQUIP CO LTD
- Filing Date
- 2025-12-05
- Publication Date
- 2026-04-21
AI Technical Summary
In existing technologies, the assembly and sealing of bearings and housings rely on manual operation, which is inefficient, inconsistent, and lacks automation integration and flexibility, making it difficult to guarantee precise alignment and sealing quality.
An automatic rear cover bearing assembly and sealing machine was designed. It adopts a machine base, a housing feeding and handling component, a rear cover feeding and handling component, a bearing feeding and handling component, a rear cover bearing processing component, and a unloading component. Through the coordinated work of components such as a seven-station six-fork equidistant handling component, a rear cover vibrating plate, a linear module, a bearing vibrating plate, and a material distribution mechanism, the machine base, rear cover, and bearing are automatically assembled and sealed.
It improved the level of automation integration, enhanced the collaborative efficiency of each unit, strengthened flexible production capabilities, ensured the precise alignment of bearings and housings and the quality of sealing, and improved production efficiency.
Smart Images
Figure CN121893008A_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of motor processing technology, and in particular to an automatic back cover bearing, assembly and sealing machine. Background Technology
[0002] In the field of bearing, back cover and housing assembly and sealing, traditional manufacturing processes have long relied on manual operation. In particular, there are many bottlenecks in the bearing press-fit, component assembly and final sealing stages. Manual operation is not only inefficient but also inconsistent, making it difficult to ensure the precise alignment of the bearing and housing holes. This can easily lead to press-fit deviation or incomplete placement, affecting the product's rotational accuracy and service life. In addition, resin-based flexible bucket lids are easily deformed by external forces during sealing, resulting in incomplete sealing or failure to seal. Metal container sealing, on the other hand, needs to cope with the challenges of adapting to different materials and specifications. To improve efficiency, the industry has gradually adopted automated equipment, such as cylinder-driven pressing, automatic feeding of vibrating pallets, intelligent sensor detection and positioning, and material handling and pressing robots. However, problems such as low automation integration, insufficient coordination efficiency of each unit, and low degree of flexible production still exist. Summary of the Invention
[0003] This application aims to solve the technical problems of low automation integration, insufficient coordination efficiency of various units, and low degree of flexible production, and provides an automatic back cover bearing, assembly and sealing machine.
[0004] This application employs the following technical means to solve the technical problem: An automatic back cover bearing, assembly and sealing machine, comprising: The machine tool has a top surface that is a machining surface, and the machine housing, rear cover, and bearings are all assembled and machined on the machining surface. A housing loading and transporting assembly is disposed on the processing surface. The housing loading and transporting assembly is a seven-station, six-fork equidistant transporting component. The housing is sequentially transported and processed along the seven stations by the equidistant transporting component. The rear cover loading and conveying assembly comprises a rear cover vibrating plate and a linear module. The rear cover vibratory feeder is located on one side of the machine base, and the linear module receives the material from the rear cover vibratory feeder and transports it to the pressing station. A bearing loading and conveying assembly, comprising a bearing vibratory plate and a material distribution mechanism; The bearing vibratory plate is disposed on the processing surface, and the material distribution mechanism acquires the bearing from the bearing vibratory plate and distributes and pushes it to the pressing station. A rear cover bearing processing assembly, comprising a rear cover bearing press-fitting machine and a rear cover positioning component; The rear cover positioning component is located on one side of the linear module, and the rear cover bearing press-fitting machine is located at one end of the linear module; A housing processing assembly is located on one side of the equidistant transport component, and the housing processing assembly performs inspection, pressing, and riveting work on the housing. The unloading assembly is located at the seventh station of the equidistant transport component.
[0005] Furthermore, the housing processing assembly includes a height detection component, a housing rear cover press-fitting machine, and a riveting machine; The height detection component, the housing rear cover press-fitting machine, and the riveting machine are all located on the processing surface. The height detection component is located at the second station of the equidistant transport component, the housing rear cover press-fitting machine is located at the fourth station of the equidistant transport component, and the riveting machine is located at the sixth station of the equidistant transport component.
[0006] Furthermore, the bottom of the housing rear cover press-fitting machine has a transport module, and the movement path of the transport module passes through the rear cover bearing press-fitting machine.
[0007] This application provides an automatic back cover bearing assembly and sealing machine, which has the following advantages: A machine base, with its top surface serving as a processing surface, is used for assembling and processing of the housing, back cover, and bearings. A housing loading and transport assembly is located on the processing surface and consists of a seven-station, six-fork equidistant transport component. The housing is sequentially transported and processed along with the seven stations by the equidistant transport component. A back cover loading and transport assembly comprises a back cover vibratory feeder and a linear module. The back cover vibratory feeder is located on one side of the machine base, and the linear module receives the back cover material from the vibratory feeder and transports it to the pressing station. A bearing loading and transport assembly includes a bearing vibratory feeder and a material distribution mechanism. The bearing vibratory feeder is located on the processing surface, and the material distribution mechanism receives the bearings from the vibratory feeder and distributes them to the pressing station. This solution addresses the current technical problems of low automation integration, insufficient unit coordination efficiency, and low flexibility in production. Attached Figure Description
[0008] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the automatic back cover bearing, assembly and sealing machine of this application; Figure 2 This is a top view of the overall structure of an embodiment of the automatic back cover bearing, assembly and sealing machine of this application; Figure 3 This is a schematic diagram of the equidistant transport component structure of an embodiment of the automatic back cover bearing, assembly and sealing machine of this application; Figure 4This is a schematic diagram of the equidistant transport component and housing processing assembly of an embodiment of the automatic back cover bearing, assembly and sealing machine of this application; Figure 5 This is a schematic diagram of a linear module structure according to an embodiment of the automatic back cover bearing, assembly and sealing machine of this application.
[0009] The purpose, features, and advantages of this application will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation
[0010] It should be understood that the specific embodiments described herein are merely illustrative of this application and are not intended to limit this application.
[0011] The technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of the embodiments. Based on the embodiments of this application, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this application.
[0012] It should be noted that the terms "comprising," "including," and "having," and any variations thereof, in the specification, claims, and accompanying drawings of this application, are intended to cover non-exclusive inclusion. For example, a process, method, system, product, or apparatus that includes a series of steps or units is not limited to the listed steps or units, but may optionally include steps or units not listed, or may optionally include other steps or units inherent to these processes, methods, products, or apparatuses. Terms such as "first" and "second" in the claims, specification, and accompanying drawings of this application, as well as relational terms, are used merely to distinguish one entity / operation / object from another entity / operation / object, and do not necessarily require or imply any such actual relationship or order between these entities / operations / objects.
[0013] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a mutually exclusive, independent, or alternative embodiment. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.
[0014] Reference Appendix Figures 1-5 This is a schematic diagram of the overall structure of the automatic back cover bearing, assembly and sealing machine in one embodiment of this application; Example 1 An automatic back cover bearing, assembly and sealing machine, comprising: Machine base 1, the top surface of which is a machining surface, and the machine housing, rear cover and bearings are all assembled and machined on the machining surface; A housing loading and transporting assembly is provided on the processing surface. The housing loading and transporting assembly is a seven-station, six-fork equidistant transporting component 2. The housing is transported and processed sequentially along the seven stations by the equidistant transporting component 2. The rear cover loading and conveying assembly consists of a rear cover vibrating plate 4 and a linear module 7. The rear cover vibratory feeder 4 is located on one side of the machine base 1. The linear module 7 receives the material from the rear cover vibratory feeder 4 and transports it to the pressing station. A bearing loading and conveying assembly, comprising a bearing vibratory plate 3 and a material distribution mechanism 8; The bearing vibratory plate 3 is disposed on the processing surface, and the material distribution mechanism 8 acquires the bearings of the bearing vibratory plate 3 and distributes and pushes them to the pressing station. A rear cover bearing processing assembly, which includes a rear cover bearing press-fitting machine 12 and a rear cover positioning component 11; The rear cover positioning component 11 is located on one side of the linear module 7, and the rear cover bearing press-fitting machine 12 is located at one end of the linear module 7. A housing processing assembly is located on one side of the equidistant transport component 2. The housing processing assembly performs inspection, pressing, and riveting work on the housing. The unloading assembly 10 is located at the seventh station of the equidistant transport component 2.
[0015] In this embodiment, the housing processing assembly includes a height detection component 9, a housing rear cover press-fitting machine 5, and a riveting machine 6; The height detection component 9, the housing rear cover press-fitting machine 5, and the riveting machine 6 are all located on the processing surface. The height detection component 9 is located at the second station 202 of the equidistant transport component 2, the housing rear cover press-fitting machine 5 is located at the fourth station 204 of the equidistant transport component 2, and the riveting machine 6 is located at the sixth station 206 of the equidistant transport component 2.
[0016] The bottom of the housing rear cover press machine 5 has a transport module, and the movement path of the transport module passes through the rear cover bearing press machine 12.
[0017] Specifically, First, the machine housing is loaded at the first station 201 of the equidistant transport component 2. Then, as the equidistant transport component 2 moves to the second station 202, the machine housing is loaded. The equidistant transport component 2 has 6 fork grippers, which can grip 6 machine housings at the same time for processing. When the 6 fork grippers grip 6 machine housings and move them to the corresponding processing station, the 6 fork grippers return to their original positions and then grip and move the 6 machine housings again. This achieves the goal of processing the machine housings one by one at the corresponding processing positions and handling 6 processes at the same time, thereby improving processing efficiency. When the material is loaded at the first station 201, as the fork of the equidistant transport component 2 moves to the second station 202, the second station 202 is the height detection component 9, which inspects the housing to determine whether it is a qualified product. Then it moves to the third station 203, which is an empty station, and then moves to the fourth station 204. At the fourth station 204, the housing will be followed by the press-fit semi-finished products of the rear cover and bearing, which will then be press-fitted together with the housing. In this step, the rear cover and bearing need to be loaded and press-fitted first. The specific steps are as follows: The back cover is fed from the outside onto the processing surface via the back cover vibrating plate 4, and then transported to the back cover bearing press machine 12 via the linear module 7. During the transport process by the linear module 7, the back cover passes through the back cover positioning component 11 to position it and avoid incorrect pressing position. Then, the positioned back cover enters the back cover bearing press machine 12. At this time, the bearing is discharged from the bearing vibrating plate 3 and pushed to the back cover bearing press machine 12 via the material distribution mechanism 8. Then, the bearing and the back cover are pressed together to form a press-fit semi-finished product of bearing and back cover. After pressing, the transport module at the bottom of the housing back cover press machine 5 moves to the press-fit semi-finished product of bearing and back cover to clamp it, and then returns to the upper pressing position of the housing back cover press machine 5 to press together with the housing below, thereby achieving the press-fit finished product of bearing, back cover and housing. After the bearing, rear cover, and housing are pressed into finished products, the fork on the equidistant transport component 2 moves from the fourth station 204 to the fifth station 205, which is also an empty station. Then, it moves from the fifth station 205 to the sixth station 206. In the sixth station 206, the riveting machine 6 performs the pressing and riveting work on the finished products. After the riveting work by the riveting machine 6, the riveted finished products in the sixth station 206 will enter the seventh station along with the fork of the equidistant transport component 2. In the seventh station, it will wait for the next process machine to grab it and then perform the corresponding processing. In summary, the mutual processing of the housing, rear cover, and bearing of this equipment is completed.
[0018] Those skilled in the art will understand that embodiments of the present invention can be provided as methods, systems, or computer program products. Therefore, the present invention can take the form of a completely hardware embodiment, a completely software embodiment, or an embodiment combining software and hardware aspects. Furthermore, the present invention can take the form of a computer program product embodied on one or more computer-usable storage media (including, but not limited to, disk storage, CD-ROM, optical storage, etc.) containing computer-usable program code.
[0019] This invention is described with reference to flowchart illustrations and / or block diagrams of methods, apparatus (systems), and computer program products according to embodiments of the invention. It will be understood that each block of the flowchart illustrations and / or block diagrams, and combinations of blocks in the flowchart illustrations and / or block diagrams, can be implemented by computer program instructions. These computer program instructions can be provided to a processor of a general-purpose computer, special-purpose computer, embedded processor, or other programmable data processing apparatus to produce a machine, such that the instructions, which execute via the processor of the computer or other programmable data processing apparatus, generate instructions for implementing the flowchart illustrations and / or block diagrams. Figure 1 One or more processes and / or boxes Figure 1 A device that provides the functions specified in one or more boxes.
[0020] These computer program instructions may also be stored in a computer-readable storage medium that can direct a computer or other programmable data processing device to function in a particular manner, such that the instructions stored in the computer-readable storage medium produce an article of manufacture including instruction means, which are implemented in a process Figure 1 One or more processes and / or boxes Figure 1 The function specified in one or more boxes.
[0021] These computer program instructions may also be loaded onto a computer or other programmable data processing equipment to cause a series of operational steps to be performed on the computer or other programmable equipment to produce a computer-implemented process, thereby providing instructions that execute on the computer or other programmable equipment for implementing the process. Figure 1 One or more processes and / or boxes Figure 1 The steps of the function specified in one or more boxes.
[0022] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An automatic rear cover bearing, assembly, and sealing machine, characterized in that, include: The machine tool has a top surface that is a machining surface, and the machine housing, rear cover, and bearings are all assembled and machined on the machining surface. A housing loading and transporting assembly is disposed on the processing surface. The housing loading and transporting assembly is a seven-station, six-fork equidistant transporting component. The housing is sequentially transported and processed along the seven stations by the equidistant transporting component. The rear cover loading and conveying assembly comprises a rear cover vibrating plate and a linear module. The rear cover vibratory feeder is located on one side of the machine base, and the linear module receives the material from the rear cover vibratory feeder and transports it to the pressing station. A bearing loading and conveying assembly, comprising a bearing vibratory plate and a material distribution mechanism; The bearing vibratory plate is disposed on the processing surface, and the material distribution mechanism acquires the bearing from the bearing vibratory plate and distributes and pushes it to the pressing station. A rear cover bearing processing assembly, comprising a rear cover bearing press-fitting machine and a rear cover positioning component; The rear cover positioning component is located on one side of the linear module, and the rear cover bearing press-fitting machine is located at one end of the linear module; A housing processing assembly is located on one side of the equidistant transport component, and the housing processing assembly performs inspection, pressing, and riveting work on the housing. The unloading assembly is located at the seventh station of the equidistant transport component.
2. The automatic rear cover bearing, assembly, and sealing machine according to claim 1, characterized in that, The housing processing assembly includes a height detection component, a housing rear cover press-fitting machine, and a riveting machine; The height detection component, the housing rear cover press-fitting machine, and the riveting machine are all located on the processing surface. The height detection component is located at the second station of the equidistant transport component, the housing rear cover press-fitting machine is located at the fourth station of the equidistant transport component, and the riveting machine is located at the sixth station of the equidistant transport component.
3. The automatic rear cover bearing, assembly, and sealing machine according to claim 2, characterized in that, The bottom of the housing rear cover press machine has a transport module, and the movement path of the transport module passes through the rear cover bearing press machine.