Flat terminal current-carrying connector
By designing the terminal clamping mechanism and handle structure of the flat terminal current-carrying connector, the problem of low testing efficiency of existing flat terminal connectors is solved, enabling fast connection and unlocking, and improving testing efficiency and current transmission reliability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- SHENZHEN WISBAY M&E CO LTD
- Filing Date
- 2023-10-16
- Publication Date
- 2026-04-21
AI Technical Summary
Existing flat terminal connectors require the use of screwdrivers for fixing during testing, resulting in low testing efficiency and failing to meet the requirements for rapid power-on testing.
A flat terminal current-carrying connector was designed, which adopts a terminal clamping mechanism, including an upper pressure plate and a lower pressure plate that can move up and down. The upper pressure plate is supported by an elastic support structure, and the rotating structure of the front and rear handles enables the flat terminals to be quickly clamped and unlocked, simplifying the operation.
It enables quick connection and unlocking of flat terminals, improves testing efficiency, extends service life, facilitates maintenance, and enhances the reliability and stability of current transmission.
Smart Images

Figure CN121906174A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to electrical connectors, and more specifically to a flat terminal current-carrying connector. Background Technology
[0002] With the development of technology, connectors are widely used in various electronic devices and for connecting electronic components. As technology evolves, they have evolved into various forms and have different applications. Among them, the connection structure of a flat terminal connector needs improvement.
[0003] In existing technology, the structure of a flat terminal connector consists of a screw post set in a housing. The screw post is fixed in the housing by injection molding or by a slot, and the screw post has external threads. The end of the flat terminal has an opening and is fitted onto the screw post, and then a screw is screwed onto the screw post to press the flat terminal tightly.
[0004] Because the product needs to be powered on and tested quickly during the testing process, if the traditional flat terminal connector is used, a screwdriver is needed to fix the flat terminal, which will consume a lot of time, resulting in low testing efficiency and failing to meet testing requirements.
[0005] Therefore, it is necessary to improve the traditional flat terminal connector. Summary of the Invention
[0006] To address the shortcomings of existing technologies, the present invention aims to provide a flat terminal current-carrying connector. The purpose of designing this flat terminal current-carrying connector is twofold: firstly, the flat terminals can be quickly clamped; and secondly, it is easy to operate, thereby improving testing efficiency.
[0007] To solve the above technical problems, the present invention is implemented through the following solution: A flat terminal current-carrying connector of the present invention includes a housing and a power cable mounted on the housing. The housing has an active space and is further provided with a flat terminal inlet / outlet, a wire inlet hole and an upper opening communicating with the active space. The top of the housing is also provided with a slot communicating with the upper opening.
[0008] The flat terminal current-carrying connector also includes:
[0009] A terminal clamping mechanism is provided in the active space. The terminal clamping mechanism has an upper pressure plate that can move up and down, a lower pressure plate located directly below the upper pressure plate and positioned to form a non-movable structure, and a terminal group mounted on the lower pressure plate and electrically connected to the power cable. The ends of each terminal of the terminal group face the upper pressure plate. An elastic support structure is provided between the upper pressure plate and the lower pressure plate to support the upper pressure plate. The upper pressure plate moves up and down through the elastic support structure, and a gap is formed between the upper pressure plate and the terminal group when no force is applied, allowing flat terminals to enter.
[0010] The pressure handle assembly includes a front handle rotatably mounted on the upper opening and a rear handle rotatably mounted on the slot. The front handle has a drive structure that can press down the upper pressure plate when rotated, and the rear handle has a snap-fit structure that can fasten the front handle.
[0011] Furthermore, the housing includes a front cover and a rear cover that are connected together, wherein the cable inlet is located on the rear cover and a waterproof connector is connected to its outer end, which secures the power cable.
[0012] Furthermore, the power cable includes an external cable, four core wires arranged in a matrix, and terminals. The four core wires extend into the active space and connect one-to-one with each terminal on the terminal group.
[0013] The external cable and four core wires are connected by a terminal block. The terminal block crimps and fixes the four core wires, and its outer end is electrically connected to the external cable.
[0014] The terminal group includes two groups of long probes and two groups of short probes;
[0015] The two sets of long probes are L-shaped structures, with one end of each probe connected to one of the two downwardly distributed core wires.
[0016] The two sets of short probes are L-shaped structures, with one end of each probe connected to one of the two upward-distributed core lines.
[0017] Furthermore, the lower pressure plate has two first holes and two second holes, which are arranged in a matrix, wherein the two first holes are far from the center area of the lower pressure plate;
[0018] The other ends of the two sets of long probes pass through the two first holes and enter the gap;
[0019] The other ends of the two sets of short probes pass through the two second holes and enter the gap.
[0020] Furthermore, the first hole has a first step inside;
[0021] The long probe group includes:
[0022] A long probe, the first contact end of which is located in the gap section and the outer wall of the first contact end is provided with a third step;
[0023] The first spring is fitted onto the rod of the long probe, with one end abutting against the first step and the other end abutting against the third step;
[0024] A long probe extension tube is fitted over the lower part of the long probe shaft.
[0025] The first conductive metal adapter has a first L-shaped channel for connecting and fixing the long probe and the descending core wire.
[0026] Furthermore, the second hole has a second step inside;
[0027] The short probe group includes:
[0028] A short probe, wherein the second contact end is located in the gap region and the outer wall of the second contact end is provided with a fourth step;
[0029] The second spring is fitted onto the rod of the short probe, with one end abutting against the second step and the other end abutting against the fourth step;
[0030] The second conductive metal adapter has a second L-shaped channel for connecting and securing the short probe and the upward-facing core wire. More
[0031] Furthermore, the lower pressure plate also has two third holes, which are located in the area between the two first holes and the area between the two second holes, respectively, and the two third holes are respectively fitted with hanging nails;
[0032] The elastic support structure is as follows: the lower pressure plate also has four fourth holes arranged in a matrix, each fourth hole has a fifth step, the upper pressure plate has four blind openings opposite to the four fourth holes, and a floating spring is provided between the four fourth holes and the four blind openings.
[0033] Furthermore, the lower pressure plate has a fifth hole; the lower pressure plate is positioned by a support member, the rod wall of which is provided with a protrusion larger than the diameter of the fifth hole, the upper end of the support member is inserted into the fifth hole, its lower end abuts against the bottom surface of the movable space, and the protrusion abuts against the edge of the fifth hole.
[0034] Furthermore, the upper pressure plate has a channel for the flat terminal to enter, which is composed of two opposing L-shaped plates. An arc opening is provided at the opposite ends of the two opposing L-shaped plates. The upper pressure plate has a concave surface on the side facing away from the channel, and a pad is placed in the concave surface.
[0035] Furthermore, the front handle is an L-shaped structural component with an angle of less than 90 degrees, and its corner is mounted to the upper opening by a first pin;
[0036] The long plate portion of the front handle has an upward-facing right-angle groove at its outer end, and the short plate portion of the front handle can abut against the pad and press the pad down when rotated;
[0037] The upper opening is further provided with a second pin at a distance from the first pin, and the second pin is parallel to the first pin.
[0038] The rear handle has a T-shaped structure. Its vertical plate is installed in the slot by a third pin. The first end of the horizontal part of the rear handle is used to fasten the right-angle slot. A compression spring is installed below the second end of the horizontal part. One end of the compression spring abuts against the bottom surface of the slot, and the other end abuts against the lower plate surface of the second end of the horizontal part.
[0039] Compared with the prior art, the beneficial effects of the present invention are:
[0040] 1. Easy to operate: The flat terminal current-carrying connector of the present invention is used for quick connection of flat terminals. The flat terminal is inserted into the gap, and then the front handle is pressed down to make the upper pressure plate and terminal group clamp the flat terminal. The front handle can be locked by the rear handle. The connection and unlocking of the flat terminal can be completed with one hand, which reduces the labor intensity of the user and improves the testing efficiency.
[0041] 2. Increased service life: The design of springs, upper pressure plate, lower pressure plate, and floating spring greatly increases the number of uses of the flat terminal current-carrying connector, thereby increasing its service life and meeting the testing needs of more users.
[0042] 3. Easy maintenance: The front shell and rear cover are detachable, making maintenance convenient.
[0043] 4. Reliable and stable current transmission: Each terminal on the terminal group is connected to a core wire, and all core wires are connected to an external cable. The external cable is a high-voltage cable, ensuring reliable and stable current transmission. The multiple terminals on the terminal group are connected to the flat terminal, which improves the reliability and stability of current transmission.
[0044] 5. Increased current throughput: The four sets of probes of the flat terminal current-carrying connector of the present invention can float independently. The large contact area between the probes and the flat terminals increases the clamping force and further increases the current throughput, while the temperature rise is within a reasonable range. Attached Figure Description
[0045] Figure 1 This is a diagram showing the flat terminal current-carrying connector of the present invention after assembly and with the front handle open.
[0046] Figure 2 This is a cross-sectional view of the outer casing of the present invention.
[0047] Figure 3 This is an exploded view of the flat terminal current-carrying connector of the present invention.
[0048] Figure 4 This is a structural diagram of the terminal clamping mechanism of the present invention.
[0049] Figure 5 This is a schematic diagram of the structure of the long probe group and the short probe group of the present invention.
[0050] Figure 6 This is a diagram showing the installation structure of the rear handle of the present invention.
[0051] Figure 7 This is a structural diagram of the upper pressure plate of the present invention.
[0052] Figure 8 This is a structural diagram of the pressure plate of the present invention.
[0053] Figure 9 This is a diagram of the sandwich structure at the tip of the long or short probe of the present invention.
[0054] Figure 10 This is a structural diagram of the flat terminal inlet / outlet of the present invention.
[0055] Figure 11 This is a structural diagram of the flat terminal of the present invention.
[0056] Figure 12 This is an assembly diagram of another flat terminal current-carrying connector of the present invention.
[0057] Figure 13 for Figure 12 Exploded view.
[0058] The attached diagram shows the following components: Waterproof connector 2, First pin 3, Compression spring 6, Floating spring 10, Rear cover 12, Long screw 13, Front shell 14, Upper pressure plate 15, Rear handle 16, Front handle 17, Pad plate 18, Lower pressure plate 20, Hanging nail 21, Support piece 22, Third pin 31, Power cable 100, External cable 101, Terminal block 102, Four core wires 103, L-shaped plate 151, Arc opening 152, Blind opening 153, Channel 154, Outer shell 200, Movement space 201, Cable inlet 202, Upper opening 203. Flat terminal inlet / outlet 204, terminal clamping mechanism 300, long probe group 301, short probe group 302, clamping surface 303, double-hole flat terminal connector 400, flat terminal 500, first hole 2011, second hole 2012, third hole 2013, fourth hole 2014, fifth hole 2015, first spring 3011, long probe extension tube 3012, first conductive metal adapter 3013, long probe 3014, second spring 3021, short probe 3022, second conductive metal adapter 3023. Detailed Implementation
[0059] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the scope of protection of the present invention. Obviously, the embodiments described in this invention are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0060] Furthermore, the technical features involved in the different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.
[0061] Example 1: The specific structure of the present invention is as follows:
[0062] Please refer to the appendix. Figure 1-11 The present invention provides a flat terminal current-carrying connector, comprising a housing 200 and a power cable 100 mounted on the housing 200. The housing 200 has an active space 201, and is further provided with a flat terminal inlet / outlet 204, a wire inlet hole 202 and an upper opening 203 communicating with the active space 201. The top of the housing 200 is also provided with a slot communicating with the upper opening 203.
[0063] The flat terminal current-carrying connector also includes:
[0064] A terminal clamping mechanism 300 is provided in the active space 201. The terminal clamping mechanism 300 has an upper pressure plate 15 that can move up and down, a lower pressure plate 20 located directly below the upper pressure plate 15 and positioned to form a non-movable structure, and a terminal group mounted on the lower pressure plate 20 and electrically connected to the power cable 100. The ends of each terminal of the terminal group face the upper pressure plate 15. An elastic support structure is provided between the upper pressure plate 15 and the lower pressure plate 20 to support the upper pressure plate 15. The upper pressure plate 15 moves up and down through the elastic support structure, and a gap is formed between the upper pressure plate 15 and the terminal group when no force is applied, allowing the flat terminal 500 to enter.
[0065] The pressure handle assembly includes a front handle 17 rotatably mounted on the upper opening 203 and a rear handle 16 rotatably mounted on the slot. The front handle 17 has a drive structure that can press down the upper pressure plate 15 after rotation, and the rear handle 16 has a snap-fit structure that can fasten the front handle 17.
[0066] A preferred embodiment of this technical solution: the outer casing 200 includes a front casing 14 and a rear casing 12 connected together, wherein the cable inlet 202 is provided on the rear casing 12, and a waterproof connector 2 is connected to its outer end, which secures the power cable 100. Figure 1 As shown, the front shell 14 and the rear cover 12 are connected and fixed by a number of long screws 13.
[0067] A preferred embodiment of the present invention is as follows: the power cable 100 includes an external cable 101, four core wires 103 arranged in a matrix, and a terminal block 102. The four core wires 103 extend to the active space 201 and are connected one-to-one to each terminal on the terminal block.
[0068] The external cable 101 and the four core wires 103 are connected by a terminal block 102. The terminal block 102 crimps and fixes the four core wires 103, and its outer end is electrically connected to the external cable 101.
[0069] The terminal group includes two groups of long probes 301 and two groups of short probes 302;
[0070] The two sets of long probe groups 301 are L-shaped structures, with one end of each group connected to one of the two downwardly distributed core lines.
[0071] The two sets of short probes 302 are L-shaped structures, with one end of each probe connected to one of the two upward-distributed core lines.
[0072] In a preferred embodiment, the lower pressure plate 20 has two first holes 2011 and two second holes 2012, which are arranged in a matrix, wherein the two first holes 2011 are far from the center area of the lower pressure plate 20.
[0073] The other end of the two sets of long probes 301 passes through the two first holes 2011 and enters the gap;
[0074] The other end of the two sets of short probes 302 passes through the two second holes 2012 and enters the gap.
[0075] A preferred embodiment of the present invention is that the first hole 2011 has a first step inside;
[0076] The long probe assembly 301 includes:
[0077] The long probe 3014 has its first contact end located in the gap region and the outer wall of the first contact end is provided with a third step.
[0078] The first spring 3011 is sleeved on the rod of the long probe 3014, with one end abutting against the first step and the other end abutting against the third step;
[0079] The long probe extension tube 3012 is fitted into the lower part of the rod of the long probe 3014;
[0080] The first conductive metal adapter 3013 has a first L-shaped channel for connecting and fixing the long probe 3014 and the descending core wire.
[0081] A preferred embodiment of the present invention includes a second step inside the second hole 2012.
[0082] The short probe group 302 includes:
[0083] The short probe 3022 has its second contact end located in the gap region and the outer wall of the second contact end is provided with a fourth step.
[0084] The second spring 3021 is fitted onto the rod of the short probe 3022, with one end abutting against the second step and the other end abutting against the fourth step;
[0085] The second conductive metal adapter 3023 has a second L-shaped channel for connecting and fixing the short probe 3022 and the upward core wire.
[0086] In a preferred embodiment, the lower pressure plate 20 further has two third holes 2013, which are located in the area between two first holes 2011 and the area between two second holes 2012, respectively, and the two third holes 2013 are respectively equipped with hanging nails 21.
[0087] The elastic support structure is as follows: the lower pressure plate 20 also has four fourth holes 2014 arranged in a matrix, the fourth holes 2014 have a fifth step, the upper pressure plate 15 has four blind openings 153 opposite to the four fourth holes 2014, and a floating spring 10 is provided between the four fourth holes 2014 and the four blind openings 153.
[0088] A preferred embodiment of the present invention is that the lower pressure plate 20 has a fifth hole 2015;
[0089] The lower pressure plate 20 is positioned by a support member 22. The rod wall of the support member 22 is provided with a protruding rafter larger than the diameter of the fifth hole 2015. The upper end of the support member 22 is inserted into the fifth hole 2015, and its lower end abuts against the bottom surface of the movable space 201. The protruding rafter abuts against the edge of the fifth hole 2015.
[0090] In a preferred embodiment, the upper pressure plate 15 has a channel 154 for the flat terminal 500 to enter. The channel 154 is composed of two opposing L-shaped plates 151. An arc-shaped opening 152 is provided at the opposite ends of the two opposing L-shaped plates 151. The upper pressure plate 15 has a concave surface on the side facing away from the channel 154, and a pad 18 is placed in the concave surface.
[0091] In a preferred embodiment, the front handle 17 is an L-shaped structural component with an angle of less than 90 degrees, and its corner is installed on the upper opening 203 by a first pin 3.
[0092] The long plate portion of the front handle 17 has an upward-facing right-angle groove at its outer end, and the short plate portion of the front handle 17 can abut against the pad 18 and press the pad 18 down when rotated.
[0093] The upper opening 203 is further provided with a second pin at a distance from the first pin 3, and the second pin is parallel to the first pin 3.
[0094] The rear handle 16 has a T-shaped structure. Its vertical plate is installed in the slot by the third pin 31. The first end of the horizontal part of the rear handle 16 is used to fasten the right angle slot. A compression spring 6 is installed below the second end of the horizontal part. One end of the compression spring 6 abuts against the bottom surface of the slot, and the other end abuts against the lower plate surface of the second end of the horizontal part.
[0095] Example 2:
[0096] like Figure 11 As shown, the flat terminal 500 has a flat end for connection and a cylindrical end for wiring. The wiring end connects to the test wire, and the flat end is the end that inserts into the flat terminal inlet / outlet 204. The flat terminal inlet / outlet 204 has a T-shaped slot structure. The upper pressure plate 15 is made of engineering plastic. The T-shaped slot structure facilitates the insertion of the flat terminal 500 into the gap while protecting the coating on the surface of the flat terminal 500 and reducing the risk of scratching the coating.
[0097] During testing, two flat terminals 500 are typically used, and each of the two flat terminals 500 corresponds to a flat terminal current-carrying connector. For ease of testing, the flat terminal current-carrying connectors can be designed as follows: Figure 12-13 The dual-hole flat terminal connector 400 has two sets of terminal clamping mechanisms 300 sharing a single housing.
[0098] Before testing, the front handle 17 of the flat terminal current-carrying connector is in the open position (e.g., Figure 1 As shown, since the upper pressure plate 15 is not subjected to pressure from the front handle 17, the upper pressure plate 15 is lifted by the floating spring 10, and there is a gap between the upper pressure plate 15 and each probe on the terminal group. The height of this gap is sufficient for the flat end of the flat terminal 500 to enter.
[0099] During testing, the flat end of the flat terminal 500 is inserted into the gap through the flat terminal inlet / outlet 204, and the front handle 17 is pressed. Since the front handle 17 has an acute angle structure, its short plate rotates and presses down the pad 18. The pressing down of the pad 18 causes the upper pressure plate 15 to press down. Since the long probe 3014 can move up and down a certain distance through the first spring 3011 and the short probe 3022 can move up and down a certain distance through the second spring 3021, the right angle groove on the front handle 17 is prevented from descending to the locking position of the rear handle 16.
[0100] Press the front handle 17 down to its lowest point, so that the right-angled slot on the front handle 17 is engaged with the first end of the rear handle 16. Because the compression spring 6 presses against the second end of the rear handle 16, the right-angled slot on the front handle 17 is engaged. At this time, the upper pressure plate 15 locks the flat end of the flat terminal 500 in the gap. The flat end of the flat terminal 500 is in contact with the long probe 3014 and the short probe 3022. The long probe 3014 and the short probe 3022 are electrically connected to the external cable 101 through their respective connected core wires. The external cable 101 is connected to a high-voltage power supply to realize power supply.
[0101] Example 3:
[0102] like Figure 4-5 As shown, the long probe 3014 is fitted with a first spring 3011 and the short probe 3022 is fitted with a second spring 3021. This design structure ensures that each long probe 3014 and its corresponding first conductive metal adapter 3013 have good contact, and ensures that the short probe 3022 and the second conductive metal adapter 3023 have good contact. As a result, the current carrying capacity is large, the resistance is small, and the temperature rise during testing is within a reasonable range.
[0103] The terminal clamping mechanism 300 clamps the flat terminal 500 using a clamping method, eliminating the need for external tools and improving testing efficiency.
[0104] Example 4:
[0105] Each core wire passes through the waterproof connector 2 and is then crimped together by the terminal block 102. The terminal block 102 is a BN70 terminal block. The external cable 101 is a high-voltage cable. Since the two long probes 3014 and the two short probes 3022 are electrically connected to the external cable 101, the flat terminal 500 can connect to the high-voltage power supply when it contacts any probe. Therefore, the power cable 100 structure of the present invention has reliable and stable current transmission, which improves the safety of the test.
[0106] Example 5:
[0107] like Figure 12-13 As shown, Figure 12This is an assembly diagram of another flat terminal current-carrying connector of the present invention. Figure 13 for Figure 12 Exploded view.
[0108] The flat terminal current-carrying connector of the present invention is not limited to a single flat terminal inlet / outlet structure 204; the flat terminal current-carrying connector of the present invention can be designed with multiple flat terminal inlet / outlet structures 204. Figure 12 It is a dual-hole flat terminal current-carrying connector with two flat terminal inlets / outlets 204. This dual-hole flat terminal current-carrying connector shares a common housing. Figure 12 It can be viewed as a structure in which the sides of the two flat terminal current-carrying connectors in Embodiment 1 are glued and fixed together.
[0109] Example 6:
[0110] like Figure 9 As shown, Figure 9 This is a diagram of the clamping structure at the tip of the long or short probe of the present invention. The clamping surface 303 of the long probe 3014 or the short probe 3022 is a non-planar structure. The clamping surface 303 is arrayed with pyramid-shaped structural columns. The outer end of the pyramid-shaped structural column is a narrow end, which is rectangular, and the bottom end of the pyramid-shaped structural column is a wide end, which is rectangular.
[0111] The clamping surface is designed as a pyramid-shaped column structure, which can improve the clamping force between the clamping surface 303 and the flat terminal without affecting the current flow.
[0112] Example 7: The back cover 12, front shell 14, upper pressure plate 15, and lower pressure plate 20 are made of engineering plastics, which are lighter than other metal products. The surfaces of the back cover 12 and front shell 14 are roughened, providing a good feel and experience during testing.
[0113] In summary, the flat terminal current-carrying connector of the present invention is easy to operate: the flat terminal current-carrying connector of the present invention is used for quick connection of flat terminals. The flat terminal is inserted into the gap, and then the front handle is pressed down to make the upper pressure plate and terminal group clamp the flat terminal. The front handle can be locked by the rear handle. The connection and unlocking of the flat terminal can be completed with one hand, which reduces the labor intensity of the user and improves the testing efficiency.
[0114] The present invention increases the service life of the flat terminal current-carrying connector: through the design of spring, upper pressure plate, lower pressure plate and floating spring, the number of uses of the flat terminal current-carrying connector is greatly increased, thereby increasing the service life of the flat terminal current-carrying connector and meeting the testing needs of more users.
[0115] The flat terminal current-carrying connector of this invention is easy to maintain: the front shell 14 and the rear cover 12 are detachable structures, facilitating maintenance.
[0116] The invention provides a flat terminal current-carrying connector with reliable and stable current transmission: each terminal on the terminal group is connected to a core wire, and all core wires are connected to an external cable. The external cable is a high-voltage cable, ensuring reliable and stable current transmission. The connection between multiple terminals on the terminal group and the flat terminal improves the reliability and stability of current transmission.
[0117] The flat terminal current-carrying connector of the present invention improves the current carrying capacity: the four sets of probes of the flat terminal current-carrying connector of the present invention can float independently, the contact surface between the probes and the flat terminals is large, thereby improving the clamping force and further increasing the current carrying capacity, while the temperature rise is within a reasonable range.
[0118] The above description is only a preferred embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structural or procedural transformations made based on the content of the present invention specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of the present invention.
Claims
1. A flat terminal current-carrying connector, comprising a housing (200) and a power cable (100) mounted on the housing (200), characterized in that, The housing (200) has an active space (201) inside, and is also provided with a flat terminal inlet / outlet (204), a wire inlet hole (202) and an upper opening (203) communicating with the active space (201). The top of the housing (200) is also provided with a slot communicating with the upper opening (203). The flat terminal current-carrying connector also includes: A terminal clamping mechanism (300) is provided in the active space (201). The terminal clamping mechanism (300) has an upper pressure plate (15) that can move up and down, a lower pressure plate (20) located directly below the upper pressure plate (15) and positioned to form a non-movable structure, and a terminal group mounted on the lower pressure plate (20) and electrically connected to the power cable (100). The ends of each terminal of the terminal group face the upper pressure plate (15). An elastic support structure is provided between the upper pressure plate (15) and the lower pressure plate (20) to support the upper pressure plate (15). The upper pressure plate (15) moves up and down through the elastic support structure, and a gap is formed between the upper pressure plate (15) and the terminal group when no force is applied, allowing the flat terminal (500) to enter. The pressure handle assembly includes a front handle (17) rotatably mounted on the upper opening (203) and a rear handle (16) rotatably mounted on the slot. The front handle (17) has a drive structure that can press down the upper pressure plate (15) after rotation, and the rear handle (16) has a snap-fit structure that can fasten the front handle (17).
2. A flat terminal current-carrying connector according to claim 1, characterized in that, The outer casing (200) includes a front casing (14) and a rear casing (12) connected together. The inlet hole (202) is located on the rear casing (12), and a waterproof connector (2) is connected to its outer end. The waterproof connector (2) fixes the power cable (100).
3. A flat terminal current-carrying connector according to claim 1, characterized in that, The power cable (100) includes an outer cable (101), four core wires (103) arranged in a matrix, and terminals (102). The four core wires (103) extend to the active space (201) and are connected one-to-one with each terminal on the terminal group. The external cable (101) and four core wires (103) are connected by a terminal block (102). The terminal block (102) crimps and fixes the four core wires (103), and its outer end is electrically connected to the external cable (101). The terminal group includes two sets of long probe groups (301) and two sets of short probe groups (302); The two sets of long probe groups (301) are L-shaped structures, with one end of each connected to one of the two downwardly distributed core lines. The two sets of short probes (302) are L-shaped structures, with one end of each probe connected to one of the two core lines distributed upwards.
4. A flat terminal current-carrying connector according to claim 3, characterized in that, The lower pressure plate (20) has two first holes (2011) and two second holes (2012), which are arranged in a matrix, wherein the two first holes (2011) are far away from the center area of the lower pressure plate (20); The other ends of the two sets of long probes (301) pass through the two first holes (2011) and enter the gap respectively; The other ends of the two sets of short probes (302) pass through the two second holes (2012) and enter the gap.
5. A flat terminal current-carrying connector according to claim 4, characterized in that, The first hole (2011) has a first step inside; The long probe assembly (301) includes: A long probe (3014) has its first contact end located in the gap region and the outer wall of the first contact end is provided with a third step; The first spring (3011) is fitted onto the rod of the long probe (3014), with one end abutting the first step and the other end abutting the third step; A long probe extension tube (3012) is fitted onto the lower part of the rod of the long probe (3014); A first conductive metal adapter (3013) has a first L-shaped channel for connecting and fixing the long probe (3014) and the downstream core wire.
6. A flat terminal current-carrying connector according to claim 4, characterized in that, The second hole (2012) has a second step inside; The short probe group (302) includes: The short probe (3022) has its second contact end located in the gap area and the outer wall of the second contact end is provided with a fourth step; The second spring (3021) is fitted onto the rod of the short probe (3022), with one end abutting against the second step and the other end abutting against the fourth step; The second conductive metal adapter (3023) has a second L-shaped channel for connecting and fixing the short probe (3022) and the upward core wire.
7. A flat terminal current-carrying connector according to claim 4, characterized in that, The lower pressure plate (20) also has two third holes (2013), which are located in the area between the two first holes (2011) and the area between the two second holes (2012), respectively. The two third holes (2013) are respectively equipped with hanging nails (21). The elastic support structure is as follows: the lower pressure plate (20) also has four fourth holes (2014) arranged in a matrix, the fourth holes (2014) have a fifth step, the upper pressure plate (15) has four blind openings (153) directly opposite the four fourth holes (2014), and a floating spring (10) is provided between the four fourth holes (2014) and the four blind openings (153).
8. A flat terminal current-carrying connector according to claim 1, characterized in that, The lower pressure plate (20) has a fifth hole (2015); The lower pressure plate (20) is positioned by a support member (22). The support member (22) has a protruding rafter with a diameter larger than that of the fifth hole (2015) on its rod wall. The upper end of the support member (22) is inserted into the fifth hole (2015), and its lower end abuts against the bottom surface of the movable space (201). The protruding rafter abuts against the edge of the fifth hole (2015).
9. A flat terminal current-carrying connector according to claim 1, characterized in that, The upper pressure plate (15) has a channel (154) for the flat terminal (500) to enter. The channel (154) is composed of two opposing L-shaped plates (151). An arc-shaped opening (152) is provided at the opposite ends of the two opposing L-shaped plates (151). The upper pressure plate (15) has a concave surface on the side facing away from the channel (154), and a pad (18) is placed in the concave surface.
10. A flat terminal current-carrying connector according to claim 9, characterized in that, The front handle (17) is an L-shaped structural component with an angle of less than 90 degrees, and its corner is installed on the upper opening (203) by the first pin (3); The long plate portion of the front handle (17) has an upward right-angle groove at its outer end, and the short plate portion of the front handle (17) can abut against the pad (18) and press the pad (18) down when rotated. The upper opening (203) is further provided with a second pin at a distance from the first pin (3), and the second pin is parallel to the first pin (3); The rear handle (16) has a T-shaped structure. Its vertical plate is installed in the slot by the third pin (31). The first end of the horizontal part of the rear handle (16) is used to fasten the right angle slot. A compression spring (6) is installed below the second end of the horizontal part. One end of the compression spring (6) abuts against the bottom surface of the slot, and the other end abuts against the lower plate surface of the second end of the horizontal part.