Intelligent cleaning equipment for bullet train outer skin

By linking intelligent cleaning equipment and components, the problem of poor cleaning effect on the outer skin of high-speed trains has been solved, realizing an efficient and safe cleaning process for the outer skin of high-speed trains, and improving the cleaning effect and safety.

CN121912918APending Publication Date: 2026-04-24JIANGSU PIMA ELECTRIC POWER TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
JIANGSU PIMA ELECTRIC POWER TECH CO LTD
Filing Date
2026-03-18
Publication Date
2026-04-24

AI Technical Summary

Technical Problem

The existing cleaning equipment for high-speed train exteriors is not effective and needs to be improved to enhance cleaning efficiency and safety.

Method used

The system employs intelligent cleaning equipment, combining components such as a 3D laser scanning device, a wall-mounted intelligent cleaning robot, an electric hydraulic telescopic rod, and a plasma sterilization chamber. Through AI visual recognition technology and multi-robot linkage, it achieves intelligent cleaning processes including train model recognition, pre-humidification and pre-cooling spraying, precise spraying of cleaning agents, automatic obstacle avoidance, and air drying.

Benefits of technology

It achieves efficient cleaning of the outer skin of high-speed trains, improves wettability and washing effect, reduces surface temperature in summer, prevents snow accumulation and freezing in winter, ensures safety and cleaning quality, and avoids water stains and freezing.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The invention discloses intelligent cleaning equipment for bullet train outer skins, and belongs to the technical field of bullet train outer skin cleaning, the intelligent cleaning equipment comprises a bullet train cleaning assembly, the bullet train cleaning assembly comprises a cleaning box, a first camera, a placement table and a wall-mounted intelligent cleaning robot, the cleaning box is arranged on a bullet train plant cleaning table, and the first camera is arranged on the placement table; the first camera is detachably installed at one end of the exterior of the cleaning box, the placement table is fixedly installed on one side of the exterior of the cleaning box, the wall-mounted intelligent cleaning robot is arranged in the placement table, and the two sets of three-dimensional laser scanning devices are used in cooperation with equipment programs, so that the type of a bullet train can be rapidly recognized; according to the invention, a special control program is automatically loaded, two groups of pre-cooling spraying frames, two groups of air compressors, a first camera and an equipment program are matched for use, pre-wetting and pre-cooling spraying can be carried out on the bullet train head, accurate spraying is carried out through an AI visual identification technology, the wettability of the bullet train head can be improved, the surface temperature in summer can be reduced, and the washing effect can be enhanced.
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Description

Technical Field

[0001] This invention belongs to the field of high-speed train exterior cleaning technology, specifically relating to an intelligent cleaning device for high-speed train exteriors. Background Technology

[0002] A motor vehicle, also known as a powered car, refers to a vehicle in a rail transit system equipped with a power unit, including locomotives and powered carriages. Motor vehicles are equipped with drive wheels, while the corresponding unpowered vehicles are trailers. After a motor vehicle's operation, it needs to be cleaned. Motor vehicle cleaning involves a combination of mechanical and manual methods to thoroughly clean the exterior and interior of the train, ensuring it operates in optimal condition.

[0003] A test device for cleaning performance of high-speed train skin is disclosed in the existing patent publication number CN 220603432 U. It includes a test base plate, wherein the test base plate has symmetrical grooves on both sides, and a test panel for placing the high-speed train skin to be cleaned is provided between the grooves. The bottom ends of the gantry beam are slidably connected to the grooves on both sides, and the bottom of the gantry beam is fixedly connected to a mop base plate for cleaning the high-speed train skin. The cleaning effect is not good and some improvements are needed.

[0004] Therefore, it is necessary to design a practical intelligent cleaning device for the outer skin of high-speed trains. Summary of the Invention

[0005] The purpose of this invention is to provide an intelligent cleaning device for the outer skin of high-speed trains, in order to solve the problems mentioned in the background art.

[0006] To solve the above-mentioned technical problems, the present invention provides the following technical solution: an intelligent cleaning device for the outer skin of high-speed trains, including a pre-cleaning component, the pre-cleaning component being placed on both sides of the cleaning platform in the high-speed train depot, and a high-speed train cleaning component and a drying component being provided on one side of the pre-cleaning component; The high-speed train cleaning assembly includes a cleaning box, a first camera, a second camera, a placement platform, a wall-mounted intelligent cleaning robot, a cleaning water tank, a first cleaning nozzle, a second cleaning nozzle, a first cleaning water pipe, a first high-pressure spray frame, a second high-pressure spray frame, a second cleaning water pipe, a robotic arm, a first mounting base, a first electro-hydraulic telescopic rod, a second mounting base, a first motor, a first cleaning brush cylinder, a third mounting base, a rotating rod, a mounting plate, a second electro-hydraulic telescopic rod, a second motor, a second cleaning brush cylinder, and a second high-speed train cleaning assembly. The cleaning box is placed on the cleaning platform in the high-speed train depot. The interior of the cleaning box is hollow. The first camera is detachably installed on one end of the cleaning box, and the second camera is detachably installed on the other end of the cleaning box. The placement platform is fixedly installed on one side of the cleaning box. The wall-mounted intelligent cleaning robot is placed in the placement platform and is equipped with a binocular camera and a lidar for real-time contour scanning. The first mounting base is fixedly installed inside the cleaning box on the other side. The first electro-hydraulic telescopic rod is detachably installed on the first mounting base. The second mounting base is detachably installed on one end of the first electro-hydraulic telescopic rod. The first motor is detachably installed on one side of the second mounting base. The first cleaning brush cylinder is located on the other side of the second mounting base. The rotating shaft of the first cleaning brush cylinder is connected to the rotating shaft of the first motor. The rotating rod is located inside one end of the cleaning box. The third mounting base is rotatably connected to the rotating rod. The mounting plate is fixedly installed on one side of the third mounting base. One end of the second electro-hydraulic telescopic rod is detachably installed on the inner wall of the cleaning box, and the other end is detachably installed on the mounting plate. The second motor is detachably installed on the other side of the third mounting base. The second cleaning brush cylinder is rotatably located at one end of the third mounting base. The rotating shaft of the second cleaning brush cylinder is connected to the rotating shaft of the second motor.

[0007] The present invention further describes that the cleaning water tank is located inside one side of the cleaning tank, and the cleaning water tank contains a metering pump. The first cleaning nozzle is fixedly installed on one side of the cleaning water tank, and the second cleaning nozzle is fixedly installed on the other side of the cleaning water tank. Both sets of cleaning nozzles are connected to the cleaning water tank. The first high-pressure spray frame and the second high-pressure spray frame are symmetrically arranged on the cleaning platform of the EMU workshop, located on both sides of the cleaning tank. One end of the first cleaning water pipe is connected to the first high-pressure spray frame, and the other end is connected to the second high-pressure spray frame. One end of the second cleaning water pipe is connected to the cleaning water tank, and the other end is connected to the first cleaning water pipe. The robotic arm is detachably installed on the other side of the outside of the cleaning tank. The second EMU cleaning component is symmetrically arranged on the EMU depot cleaning platform, corresponding to the position of the EMU cleaning component, and the structure of the second EMU cleaning component is the same as that of the EMU cleaning component.

[0008] The present invention further describes that the pre-cleaning assembly includes a first mounting platform, a first three-dimensional laser scanning device, a second mounting platform, a second three-dimensional laser scanning device, a first air compressor, a first delivery pipe, a first pre-cooling spray frame, a first chemical spray frame, a first chemical storage tank, a second delivery pipe, a first metering pump, a second air compressor, a third delivery pipe, a second pre-cooling spray frame, a second chemical spray frame, a second chemical storage tank, a fourth delivery pipe, and a second metering pump. The first mounting platform is placed on the cleaning platform in the EMU depot, located on one side of the railway track. The first three-dimensional laser scanning device is detachably mounted on the first mounting platform. The second mounting platform is also placed on the cleaning platform in the EMU depot, located on the other side of the railway track. The second three-dimensional laser scanning device is detachably mounted on the second mounting platform.

[0009] The present invention further describes that the first air compressor is placed on the cleaning platform of the EMU depot, located on one side of the first mounting platform; the first pre-cooling spray rack is detachably installed on the cleaning platform of the EMU depot, located on one side of the first air compressor; the first chemical storage tank is set on the cleaning platform of the EMU depot, located on the other side of the first air compressor; the first chemical spray rack is detachably installed on the cleaning platform of the EMU depot, located on one side of the first chemical storage tank; the first delivery pipe is a multi-pipe delivery pipe, one end of the first delivery pipe is connected to the first air compressor, and the other two ends are respectively connected to the first pre-cooling spray rack and the first chemical spray rack; the first pre-cooling spray rack is also connected to the water supply pipeline of the EMU depot.

[0010] The present invention further illustrates that one end of the second delivery pipe is connected to the first medicine storage tank, and the other end is connected to the first delivery pipe, and the first metering pump is installed on the second delivery pipe.

[0011] The present invention further describes that the second air compressor is placed on the cleaning platform of the EMU depot, located on one side of the second mounting platform; the second pre-cooling spray rack is detachably installed on the cleaning platform of the EMU depot, located on one side of the second air compressor; the second agent storage tank is set on the cleaning platform of the EMU depot, located on the other side of the second air compressor; the second agent spray rack is detachably installed on the cleaning platform of the EMU depot, located on one side of the second agent storage tank; the third delivery pipe is a multi-pipe delivery pipe, one end of the third delivery pipe is connected to the second air compressor, and the other two ends are respectively connected to the second pre-cooling spray rack and the second agent spray rack; the second pre-cooling spray rack is also connected to the water supply pipeline of the EMU depot. One end of the fourth delivery pipe is connected to the second medicine storage tank, and the other end is connected to the third delivery pipe. The second metering pump is installed on the fourth delivery pipe.

[0012] The present invention further describes that the air-drying assembly includes a first water blower, a first air pipe, a first air-drying rack, a second air pipe, a first plasma sterilization chamber, a second air-drying rack, a second water blower, a third air pipe, a third air-drying rack, a fourth air pipe, a second plasma sterilization chamber, and a fourth air-drying rack. The first water blower and the second water blower are symmetrically arranged on both sides of the EMU depot cleaning platform. The first air-drying rack and the first plasma sterilization chamber are symmetrically arranged on the EMU depot cleaning platform, respectively located on both sides of the first water blower. One end of the first air pipe is connected to the first water blower, and the other end is connected to the first air-drying rack. The second air-drying rack is detachably installed on the first plasma sterilization chamber. One end of the second air pipe is connected to the first water blower, and the other end is connected to the second air-drying rack.

[0013] The present invention further illustrates that the third air drying rack and the second plasma sterilization box are symmetrically arranged on the cleaning platform of the EMU workshop, respectively located on both sides of the second water blower. One end of the third air pipe is connected to the second water blower, and the other end is connected to the third air drying rack. The fourth air drying rack is detachably installed on the second plasma sterilization box. One end of the fourth air pipe is connected to the second water blower, and the other end is connected to the fourth air drying rack.

[0014] Compared with the prior art, the beneficial effects achieved by the present invention are as follows: The present invention, through the combined use of two sets of three-dimensional laser scanning devices and equipment programs, can quickly identify the type of train and automatically load the corresponding dedicated control program. Through the combined use of two sets of pre-cooling spray racks, two sets of air compressors, a first camera and equipment programs, the front of the train can be pre-wetted and pre-cooled by spraying. The precise spraying through AI visual recognition technology can improve the wettability of the front of the train and reduce the surface temperature in summer, thereby enhancing the washing effect. Through the combined use of two sets of metering pumps, two sets of agent storage tanks and equipment programs, the cleaning agent can be precisely sprayed through AI vision. After the pre-wetting spraying is completed, the front of the train is pre-cleaned, allowing sufficient reaction time for softening the shellac. By using two sets of electric hydraulic telescopic rods, two sets of cleaning brush cylinders, a first camera, and the equipment program in combination, the amount of brushes can be automatically adjusted based on the train model identified by two sets of three-dimensional laser scanning devices. In winter, it can effectively remove snow and ice from the upper and lower arcs and chassis of the train body. Through the combined use of the wall-mounted intelligent cleaning robot, robotic arm, and equipment program, it can perform brushing operations on the top of the train carriages and can move synchronously with the train body, automatically avoiding obstacles such as pantographs and air conditioners. It is equipped with double protection (limiting + insulating baffle) to ensure the safety of 27KV high voltage. During the cleaning process, the system can perform autonomous intelligent self-checks, link multiple robots to perform contour cleaning of the train body, and follow the train for cleaning based on the required travel speed of 3~5km / h during the cleaning process. It can also stop operation in time if a problem is detected to ensure the safety of the car washing operation and the cleaning effect. By using two sets of water blowers, the first drying rack, the third drying rack, and the equipment program in combination, the surface of the train carriage can be dried with cold air first, quickly removing water stains from the exterior of the train carriage and preventing water spots from remaining on the surface. By using the second drying rack, the fourth drying rack, two sets of plasma sterilization chambers, and the equipment program in combination, the surface of the train carriage can be dried with plasma hot air, quickly removing water stains from the exterior of the train carriage. In winter, this also prevents water stains from freezing and provides a protective function. Attached Figure Description

[0015] The accompanying drawings are provided to further illustrate the invention and form part of the specification. They are used in conjunction with embodiments of the invention to explain the invention and do not constitute a limitation thereof. In the drawings: Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the pre-cleaning component structure of the present invention; Figure 3 This is a schematic diagram of the structure of the first vehicle cleaning component of the present invention; Figure 4 This is a schematic diagram of the first vehicle cleaning component structure from another perspective of the present invention; Figure 5 This is the invention Figure 3 Enlarged schematic diagram of the structure in region A; Figure 6 This is a schematic diagram of the air-drying component structure of the present invention.

[0016] In the diagram: 1. Pre-cleaning assembly; 11. First mounting platform; 111. First 3D laser scanning device; 12. Second mounting platform; 121. Second 3D laser scanning device; 13. First air compressor; 131. First delivery pipe; 132. First pre-cooling spray rack; 133. First chemical spray rack; 14. First chemical storage tank; 141. Second delivery pipe; 142. First metering pump; 15. Second air compressor; 151. Third delivery pipe; 152. Second pre-cooling spray rack; 153. Second chemical spray rack; 16. Second chemical storage tank; 161. Fourth delivery pipe; 162. Second metering pump; 2. First EMU cleaning assembly; 21. Cleaning box; 211. First camera; 212. Second camera; 213. Placement platform; 214. Wall-mounted intelligent cleaning robot; 22. Cleaning water tank; 221. First cleaning nozzle; 222. Second cleaning nozzle; 23. First cleaning water pipe; 231. First high-pressure spray frame; 232. Second high-pressure spray frame; 233. Second cleaning water pipe; 24. Robotic arm; 25. First mounting base; 251. First electro-hydraulic telescopic rod; 252. Second mounting base; 253. First motor; 254. First cleaning brush cylinder; 26. Third mounting base; 261. Rotating rod; 262. Mounting plate; 263. Second electro-hydraulic telescopic rod; 264. Second motor; 265. Second cleaning brush cylinder; 27. Second EMU cleaning assembly; 3. Air drying assembly; 31. First water blower; 311. First air pipe; 312. First air drying rack; 32. Second air pipe; 321. First plasma sterilization chamber; 322. Second air drying rack; 33. Second water blower; 331. Third air pipe; 332. Third air drying rack; 34. Fourth air pipe; 341. Second plasma sterilization chamber; 342. Fourth air drying rack. Detailed Implementation

[0017] The following detailed, non-limiting description of the technical solution of the present invention, in conjunction with preferred embodiments and accompanying drawings, is provided. Obviously, the described embodiments are merely some, not all, of the embodiments of the present invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0018] Please see Figure 1-6This invention provides a technical solution: an intelligent cleaning device for the outer skin of high-speed trains, comprising a pre-cleaning component 1, which is placed on both sides of a cleaning platform in the high-speed train depot. The pre-cleaning component 1 includes a first mounting platform 11, a first three-dimensional laser scanning device 111, a second mounting platform 12, a second three-dimensional laser scanning device 121, a first air compressor 13, a first conveying pipe 131, a first pre-cooling spray rack 132, a first chemical spray rack 133, a first chemical storage tank 14, a second conveying pipe 141, a first metering pump 142, a second air compressor 15, a third conveying pipe 151, and a second... The system includes a pre-cooling spray frame 152, a second chemical spray frame 153, a second chemical storage tank 16, a fourth delivery pipe 161, and a second metering pump 162. A first mounting platform 11 is placed on the cleaning platform in the EMU depot, located on one side of the rails. A first three-dimensional laser scanning device 111 is detachably mounted on the first mounting platform 11. A second mounting platform 12 is also placed on the cleaning platform in the EMU depot, located on the other side of the rails. A second three-dimensional laser scanning device 121 is detachably mounted on the second mounting platform 12. The two sets of three-dimensional laser scanning devices are used to quickly identify the EMU model and automatically load the corresponding dedicated control program. The first air compressor 13 is placed on the cleaning platform of the EMU depot, located on one side of the first mounting platform 11. The first pre-cooling spray frame 132 is detachably installed on the cleaning platform of the EMU depot, located on one side of the first air compressor 13. The first chemical storage tank 14 is set on the cleaning platform of the EMU depot, located on the other side of the first air compressor 13. The first chemical spray frame 133 is detachably installed on the cleaning platform of the EMU depot, located on one side of the first chemical storage tank 14. The first delivery pipe 131 is a multi-pipe delivery pipe. One end of the first delivery pipe 131 is connected to the first air compressor 13, and the other two ends are connected to the first pre-cooling spray frame 132 and the first chemical spray frame 133, respectively, for use in conjunction with the delivery of clean water and detergent for pre-wetting spraying operation. The first pre-cooling spray frame 132 is also connected to the water supply pipeline of the EMU depot. One end of the second delivery pipe 141 is connected to the first medicine storage tank 14, and the other end is connected to the first delivery pipe 131. The first metering pump 142 is installed on the second delivery pipe 141 to cooperate in pumping out the detergent. The second air compressor 15 is placed on the cleaning platform of the EMU depot, located on one side of the second mounting platform 12. The second pre-cooling spray frame 152 is detachably installed on the cleaning platform of the EMU depot, located on one side of the second air compressor 15. The second chemical storage tank 16 is set on the cleaning platform of the EMU depot, located on the other side of the second air compressor 15. The second chemical spray frame 153 is detachably installed on the cleaning platform of the EMU depot, located on one side of the second chemical storage tank 16. The third delivery pipe 151 is a multi-pipe delivery pipe. One end of the third delivery pipe 151 is connected to the second air compressor 15, and the other two ends are connected to the second pre-cooling spray frame 152 and the second chemical spray frame 153, respectively, for use in conjunction with the delivery of clean water and detergent for pre-wetting spraying operation. The second pre-cooling spray frame 152 is also connected to the water supply pipeline of the EMU depot. One end of the fourth delivery pipe 161 is connected to the second medicine storage tank 16, and the other end is connected to the third delivery pipe 151. The second metering pump 162 is installed on the fourth delivery pipe 161 to cooperate in pumping out the detergent. The pre-cleaning component 1 is also equipped with a train cleaning component 2 and a drying component 3 on one side; The train cleaning assembly 2 includes a cleaning box 21, a first camera 211, a second camera 212, a placement platform 213, a wall-mounted intelligent cleaning robot 214, a cleaning water tank 22, a first cleaning nozzle 221, a second cleaning nozzle 222, a first cleaning water pipe 23, a first high-pressure spray frame 231, a second high-pressure spray frame 232, a second cleaning water pipe 233, a robotic arm 24, a first mounting base 25, a first electro-hydraulic telescopic rod 251, a second mounting base 252, a first motor 253, a first cleaning brush cylinder 254, a third mounting base 26, a rotating rod 261, a mounting plate 262, a second electro-hydraulic telescopic rod 263, a second motor 264, a second cleaning brush cylinder 265, and a second train cleaning assembly 27. The cleaning box 21 is set up... On the cleaning platform in the EMU depot, the interior of the cleaning box 21 is hollow. The first camera 211 is detachably installed on one end of the cleaning box 21, and the second camera 212 is detachably installed on the other end of the cleaning box 21. The two sets of cameras are used to cooperate to accurately spray through AI visual recognition technology, improve the wettability of the front of the train and reduce the surface temperature in summer, thereby enhancing the washing effect. The placement platform 213 is fixedly installed on one side of the cleaning box 21. The wall-mounted intelligent cleaning robot 214 is placed in the placement platform 213 to assist in cleaning the roof of the train. The wall-mounted intelligent cleaning robot 214 is equipped with a binocular camera and a lidar to scan the outline in real time. It can automatically avoid obstacles such as pantographs and air conditioners, and is equipped with double protection (limiting + insulating baffle) to ensure the safety of 27KV high voltage. A cleaning water tank 22 is located inside the cleaning tank 21 on one side. The cleaning water tank 22 contains a metering pump (not shown in the figure). A first cleaning nozzle 221 is fixedly installed on one side of the cleaning water tank 22, and a second cleaning nozzle 222 is fixedly installed on the other side of the cleaning water tank 22. Both sets of cleaning nozzles are connected to the cleaning water tank 22 and are used to spray cleaning fluid to scrub the car body joints. A first high-pressure spray frame 231 and a second high-pressure spray frame 232 are symmetrically arranged on the EMU depot cleaning platform, located on both sides of the cleaning tank 21. The first cleaning water pipe... One end of the second high-pressure spray frame 231 is connected to the first high-pressure spray frame 231, and the other end is connected to the second high-pressure spray frame 232. One end of the second cleaning water pipe 233 is connected to the cleaning water tank 22, and the other end is connected to the first cleaning water pipe 23. It is used to accurately deliver the cleaning agent. The robotic arm 24 is detachably installed on the other side of the outside of the cleaning box 21. It is used to grab the wall-mounted intelligent cleaning robot 214 and place it on the roof of the train for cleaning operations. Both sets of high-pressure spray frames use <8MPa high-pressure spray to remove the main stains on the train body. The first mounting base 25 is fixedly installed inside the cleaning box 21 on the other side. The first electric hydraulic telescopic rod 251 is detachably installed on the first mounting base 25. The second mounting base 252 is detachably installed on one end of the first electric hydraulic telescopic rod 251. The first motor 253 is detachably installed on one side of the second mounting base 252. The first cleaning brush cylinder 254 is set on the other side of the second mounting base 252. The rotating shaft of the first cleaning brush cylinder 254 is connected to the rotating shaft of the first motor 253 to cooperate in the brushing operation of the side of the carriage. A rotating rod 261 is located inside one end of the cleaning box 21. A third mounting base 26 is rotatably connected to the rotating rod 261. A mounting plate 262 is fixedly installed on one side of the third mounting base 26. One end of the second electric hydraulic telescopic rod 263 is detachably installed on the inner wall of the cleaning box 21, and the other end is detachably installed on the mounting plate 262. It is used to control the rotation extension and retraction of the third mounting base 26. A second motor 264 is detachably installed on the other side of the third mounting base 26. A second cleaning brush cylinder 265 is rotatably located at one end of the third mounting base 26. The rotating shaft of the second cleaning brush cylinder 265 is connected to the rotating shaft of the second motor 264. The second cleaning brush cylinder 265 is used to perform brushing operations on the connection of the carriage. The second EMU cleaning component 27 is symmetrically arranged on the EMU depot cleaning platform, corresponding to the position of the EMU cleaning component 2. The structure of the second EMU cleaning component 27 is the same as that of the EMU cleaning component 2, and it is used to clean the sides of the EMU body and the connection between the carriages. The air-drying assembly 3 includes a first water blower 31, a first air pipe 311, a first air-drying rack 312, a second air pipe 32, a first plasma sterilization chamber 321, a second air-drying rack 322, a second water blower 33, a third air pipe 331, a third air-drying rack 332, a fourth air pipe 34, a second plasma sterilization chamber 341, and a fourth air-drying rack 342. The first water blower 31 and the second water blower 33 are symmetrically arranged on both sides of the cleaning platform in the EMU depot, and the first air-drying rack 312 and the first plasma sterilization chamber 321 are symmetrically arranged on the platform. On the cleaning platform in the vehicle depot, located on both sides of the first water blower 31, one end of the first air pipe 311 is connected to the first water blower 31, and the other end is connected to the first air drying rack 312, which is used to blow out clean and strong air to quickly remove water stains from the exterior of the train. The second air drying rack 322 is detachably installed on the first plasma sterilization box 321. One end of the second air pipe 32 is connected to the first water blower 31, and the other end is connected to the second air drying rack 322, which is used to blow out hot air to accelerate the drying of water stains on the exterior of the train and avoid water stains residue. The third air drying rack 332 and the second plasma sterilization box 341 are symmetrically arranged on the cleaning platform of the EMU workshop, located on both sides of the second water blower 33. One end of the third air pipe 331 is connected to the second water blower 33, and the other end is connected to the third air drying rack 332. It is used to blow out clean and strong air to quickly remove water stains from the exterior of the EMU. The fourth air drying rack 342 is detachably installed on the second plasma sterilization box 341. One end of the fourth air pipe 34 is connected to the second water blower 33, and the other end is connected to the fourth air drying rack 342. It is used to blow out hot air to accelerate the drying of water stains on the exterior of the EMU and avoid water stain residue. Pre-cleaning component 1, EMU cleaning component 2, and air drying component 3 are powered by external EMU power supply and EMU water supply pipeline to drive the internal components to operate. The pre-cleaning component 1, the train cleaning component 2, and the air drying component 3 are also equipped with equipment programs. The equipment programs can control the operation of two sets of three-dimensional laser scanning devices, the start and stop of two sets of air compressors, the start and stop of two sets of metering pumps, the operation of the wall-mounted intelligent cleaning robot 214, the start and stop of the metering pump built into the cleaning water tank 22, the operation of two sets of electric hydraulic telescopic rods, the start and stop of two sets of motors, the start and stop of two sets of water blowers, and the operation of two sets of plasma sterilization chambers. Two sets of 3D laser scanning devices, two sets of air compressors, two sets of metering pumps, a wall-mounted intelligent cleaning robot 214, a metering pump built into the cleaning water tank 22, two sets of electric hydraulic telescopic rods, two sets of motors, two sets of water blowers, two sets of plasma sterilization chambers, four sets of cameras, and a robotic arm 24 are all connected to the equipment program signals.

[0019] Pre-wetting operation of the front of the vehicle: After the high-speed train finishes its operation, it needs to be driven to the depot for cleaning. Workers first turn on the power and water supply lines in the depot. At this time, the pre-cleaning component 1, the high-speed train cleaning component 2, and the drying component 3 are activated, and the equipment program starts. The program first uses two sets of 3D laser scanning devices to quickly identify the high-speed train model and compares it with the set values. The program sets the high-speed train model to A1, A2, and A3, which can be adjusted according to specific needs. The program also sets the metering values ​​of the two metering pumps to B1, B2, and B3, with B1 being the minimum and B3 the maximum, which can be adjusted according to specific needs. When the program identifies the high-speed train model as A1 using the two sets of 3D laser scanning devices, it controls the two metering pumps to start, setting the metering value to B1. Two air compressors also start. The program uses the first camera 211 to detect the high-speed train's position and uses AI visual recognition technology to control precise spraying. 13. First, compressed air is pumped into the first delivery pipe 131. At this time, the compressed air sprays clean water outward from the first pre-cooling spray frame 132, and then transports the clean water to the right along the first delivery pipe 131. Then, the first metering pump 142 draws the cleaning agent in the first agent storage tank 14 into the second delivery pipe 141 in an amount B1, and then pumps it into the first delivery pipe 131. At this time, the clean water and cleaning agent mix and are sprayed outward from the first agent spray frame 133. The air compressor 15 first pumps compressed air into the third delivery pipe 151. At this time, the compressed air sprays clean water outward from the second pre-cooling spray frame 152, and then transports the clean water to the right along the third delivery pipe 151. Then, the second metering pump 162 draws the cleaning agent in the second agent storage tank 16 into the fourth delivery pipe 161 in the amount of B1, and then pumps it into the third delivery pipe 151. At this time, the clean water and cleaning agent are mixed and sprayed outward from the second agent spray frame 153. When the equipment program identifies the train model as A2 using two sets of 3D laser scanning devices, it controls the metering values ​​of the two metering pumps to be adjusted to B2. The two air compressors start, and the equipment program detects the train's position using the first camera 211 and controls precise spraying using AI visual recognition technology. The first air compressor 13 first pumps compressed air into the first delivery pipe 131. At this time, the compressed air sprays clean water outwards from the first pre-cooling spray frame 132, then transports the clean water to the right along the first delivery pipe 131. Then, the first metering pump 142 draws the cleaning agent from the first agent storage tank 14 to a level of B2. The second delivery pipe 141 is then pumped into the first delivery pipe 131. At this time, the clean water and cleaning agent are mixed and sprayed out from the first agent spray frame 133. The second air compressor 15 first pumps compressed air into the third delivery pipe 151. At this time, the compressed air sprays the clean water out from the second pre-cooling spray frame 152 and then transports the clean water to the right along the third delivery pipe 151. Then, the second metering pump 162 draws the cleaning agent in the second agent storage tank 16 into the fourth delivery pipe 161 in the amount of B2, and then pumps it into the third delivery pipe 151. At this time, the clean water and cleaning agent are mixed and sprayed out from the second agent spray frame 153. When the equipment program identifies the train model as A3 using two sets of 3D laser scanning devices, it controls the metering values ​​of the two metering pumps to be adjusted to B3. The two air compressors start, and the equipment program detects the train's position using the first camera 211 and controls precise spraying using AI visual recognition technology. The first air compressor 13 first pumps compressed air into the first delivery pipe 131. At this time, the compressed air sprays clean water outwards from the first pre-cooling spray frame 132, then transports the clean water to the right along the first delivery pipe 131. Then, the first metering pump 142 draws the cleaning agent from the first agent storage tank 14 to a level of B3. The water is pumped into the first delivery pipe 131 through the second delivery pipe 141. At this time, the water and cleaning agent are mixed and sprayed out from the first agent spray frame 133. The second air compressor 15 first pumps compressed air into the third delivery pipe 151. At this time, the compressed air sprays the water out from the second pre-cooling spray frame 152 and then transports the water to the right along the third delivery pipe 151. Then, the second metering pump 162 draws the cleaning agent in the second agent storage tank 16 into the fourth delivery pipe 161 in the amount of B3, and then pumps it into the third delivery pipe 151. At this time, the water and cleaning agent are mixed and sprayed out from the second agent spray frame 153. After completing the above pre-humidification operation, the equipment program control will proceed to the next operation; By using two sets of 3D laser scanning devices in conjunction with the equipment program, the train model can be quickly identified and the corresponding dedicated control program can be automatically loaded. By using two sets of pre-cooling spray racks, two sets of air compressors, the first camera 211, and the equipment program, the train head can be pre-wetted and pre-cooled by spraying. The AI ​​visual recognition technology can accurately spray the cleaning agent, which can improve the wettability of the train head and reduce the surface temperature in summer, thus enhancing the washing effect. By using two sets of metering pumps, two sets of chemical storage tanks, and the equipment program, the cleaning agent can be accurately sprayed by AI vision. After the pre-wetting spraying is completed, the train head is pre-cleaned to allow sufficient reaction time for softening the shellac.

[0020] Carriage cleaning operation: After completing the above operations, the equipment program controls the carriage cleaning operation. The equipment program detects the position of the train through the first camera 211. When the train moves to the train cleaning component 2, the equipment program controls the carriage cleaning operation. The equipment program sets the extension values ​​of the two sets of electric hydraulic telescopic rods to C1, C2, and C3, where C1 is the minimum value and C3 is the maximum value. These values ​​can be adjusted according to specific needs. The speed of the two sets of motors is D1, which can also be adjusted according to specific needs. When the equipment program detects that the train type is A1, it controls the extension value of the two sets of electric hydraulic telescopic rods to be adjusted to C1, and the two sets of motors are turned on at a speed of D1. The first electric hydraulic telescopic rod 251 extends outward and drives the second mounting base 252 to move outward. The first cleaning brush cylinder 254 on the second mounting base 252 is brought into contact with the surface of the train car. Then, the program controls the first motor 253 to rotate at a speed of D1. The first motor 253 drives the first cleaning brush cylinder 254 to rotate, which brushes the surface of the train car. The second electric hydraulic telescopic rod 263 extends outward and drives the third mounting base 26 to rotate outward along the rotating rod 261, which causes the second cleaning brush cylinder 265 to rotate outward and come into contact with the upper and lower arcs and chassis of the train car. Then, the equipment program controls the second motor 264 to rotate at a speed of D1. The second motor 264 drives the second cleaning brush cylinder 265 to rotate, which brushes the upper and lower arcs and chassis of the train car, and can also brush the car connection area. When the equipment program detects that the train model is A2, it controls the extension value of the two sets of electro-hydraulic telescopic rods to be adjusted to C2. Both motors are activated at a speed of D1. The first electro-hydraulic telescopic rod 251 extends outward, driving the second mounting base 252 to move outward, causing the first cleaning brush cylinder 254 on the second mounting base 252 to adhere to the surface of the train car. Then, the program controls the first motor 253 to rotate at a speed of D1. The first motor 253 drives the first cleaning brush cylinder 254 to rotate, thus... The surface of the train carriage is brushed. The second electric hydraulic telescopic rod 263 extends outward and drives the third mounting base 26 to rotate outward along the rotating rod 261, so that the second cleaning brush cylinder 265 rotates outward and fits against the upper and lower arcs and chassis of the train carriage. Then, the equipment program controls the second motor 264 to rotate at a speed of D1. The second motor 264 drives the second cleaning brush cylinder 265 to rotate, brushing the upper and lower arcs and chassis of the train carriage. At the same time, the carriage connection area can also be brushed. When the equipment program detects that the train model is A3, it controls the extension value of the two sets of electro-hydraulic telescopic rods to be adjusted to C3. Both motors are activated at a speed of D1. The first electro-hydraulic telescopic rod 251 extends outward, driving the second mounting base 252 to move outward, causing the first cleaning brush cylinder 254 on the second mounting base 252 to adhere to the surface of the train car. Then, the program controls the first motor 253 to rotate at a speed of D1. The first motor 253 drives the first cleaning brush cylinder 254 to rotate, thus... The surface of the train carriage is brushed. The second electric hydraulic telescopic rod 263 extends outward and drives the third mounting base 26 to rotate outward along the rotating rod 261, so that the second cleaning brush cylinder 265 rotates outward and fits against the upper and lower arcs and chassis of the train carriage. Then, the equipment program controls the second motor 264 to rotate at a speed of D1. The second motor 264 drives the second cleaning brush cylinder 265 to rotate, brushing the upper and lower arcs and chassis of the train carriage. At the same time, the carriage connection area can also be brushed. During the above operations, the equipment program controls the built-in metering pump of the cleaning water tank 22 to start. The built-in metering pump of the cleaning water tank 22 pumps the cleaning agent into the second cleaning water pipe 233, and then into the first cleaning water pipe 23. Finally, it sprays the cleaning agent from the first high-pressure spray frame 231 and the second high-pressure spray frame 232 onto the surface of the train carriage. This, together with the first cleaning brush cylinder 254, performs a brushing operation on the surface of the train carriage. At the same time, it can also rinse the chassis of the train carriage. At this time, the built-in metering pump of the cleaning water tank 22 also sprays the cleaning agent directly from the first cleaning nozzle 221 and the second cleaning nozzle 222 onto the surface of the two sets of cleaning brush cylinders, improving the brushing efficiency and enhancing the washing effect. During the above operations, the equipment program can also control the roof cleaning operation. The equipment program detects the position of the train roof through the second camera 212 and controls the operation of the robotic arm 24. The equipment program controls the robotic arm 24 to hold the wall-mounted intelligent cleaning robot 214 and place it on the train roof for cleaning. The wall-mounted intelligent cleaning robot 214 can move in the opposite direction along with the train body. It is equipped with an anti-tangling brush and a high-pressure spray system. The flexible spray and AI vision work together to ensure the cleanliness of the upper part of the train head. It is also equipped with double protection (limiting + insulating baffle) to ensure 27KV high voltage safety. After the cleaning of the top of one train car is completed, the equipment program controls the robotic arm 24 to hold the wall-mounted intelligent cleaning robot 214 and place it on the top of the next train car to repeat the above cleaning operation. While cleaning, the equipment program controls the second train cleaning component 27 to perform the above operations simultaneously; By using two sets of electric hydraulic telescopic rods, two sets of cleaning brush cylinders, and the first camera 211 in conjunction with the equipment program, the amount of brushes can be automatically adjusted based on the train model identified by two sets of three-dimensional laser scanning devices. In winter use, it can effectively remove snow and ice from the upper and lower arcs and chassis of the train body. With the cooperation of the wall-mounted intelligent cleaning robot 214, the robotic arm 24 and the equipment program, it can perform brushing operations on the top of the train carriages and can move synchronously with the train body, automatically avoiding obstacles such as pantographs and air conditioners. It is equipped with double protection (limiting + insulating baffle) to ensure the safety of 27KV high voltage. During the cleaning process, the system can perform autonomous intelligent self-checks, link multiple robots to perform contour cleaning of the train body, and follow the train for cleaning based on the required travel speed of 3~5km / h during the cleaning process. It can also stop operation in time if a problem is detected to ensure the safety of the car washing operation and the cleaning effect.

[0021] Vehicle body drying operation: After the above operations are completed, the equipment program controls the car body to perform air drying. The equipment program controls the start of two sets of water blowers. The first water blower 31 blows air into the first air pipe 311 and then blows it out from the first air drying rack 312 to the surface of the EMU car. The second water blower 33 blows air into the third air pipe 331 and then blows it out from the third air drying rack 332 to the surface of the EMU car. The first air drying rack 312 and the third air drying rack 332 can perform cold air drying on the surface of the EMU car and quickly remove water stains from the exterior of the EMU. While performing the above-mentioned cold air drying operation, the equipment program controls the start of two sets of plasma sterilization chambers. The first blower 31 can also blow air into the second air pipe 32, and after being heated and sterilized at the first plasma sterilization chamber 321, it is blown out from the second air drying rack 322 to the surface of the train car. The second blower 33 can also blow air into the fourth air pipe 34, and after being heated and sterilized at the second plasma sterilization chamber 341, it is blown out from the fourth air drying rack 342 to the surface of the train car. By using two sets of water blowers, the first drying rack 312, the third drying rack 332, and the equipment program, the surface of the train carriage can be dried with cold air first, quickly removing water stains from the train's exterior and preventing water spots from remaining on the surface. By using the second drying rack 322, the fourth drying rack 342, two sets of plasma sterilization chambers, and the equipment program, the surface of the train carriage can be dried with plasma hot air, quickly removing water stains from the train's exterior. In winter, this also prevents water stains from freezing, providing a protective effect.

[0022] In the description of this invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this invention, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this invention.

[0023] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, and not to limit them. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features, and these modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. An intelligent cleaning device for the outer skin of high-speed trains, comprising a pre-cleaning component (1), characterized in that, The pre-cleaning component (1) is placed on both sides of the cleaning platform in the EMU depot. The EMU cleaning component (2) and the air drying component (3) are also provided on one side of the pre-cleaning component (1). The train cleaning assembly (2) includes a cleaning box (21), a first camera (211), a second camera (212), a placement platform (213), a wall-mounted intelligent cleaning robot (214), a cleaning water tank (22), a first cleaning nozzle (221), a second cleaning nozzle (222), a first cleaning water pipe (23), a first high-pressure spray frame (231), a second high-pressure spray frame (232), a second cleaning water pipe (233), a robotic arm (24), a first mounting base (25), a first electro-hydraulic telescopic rod (251), a second mounting base (252), a first motor (253), a first cleaning brush cylinder (254), a third mounting base (26), a rotating rod (261), and a mounting plate (262). The system includes a second electric hydraulic telescopic rod (263), a second motor (264), a second cleaning brush cylinder (265), and a second EMU cleaning assembly (27). The cleaning box (21) is set on the cleaning platform of the EMU workshop. The interior of the cleaning box (21) is hollow. The first camera (211) is detachably installed on one end of the outside of the cleaning box (21), and the second camera (212) is detachably installed on the other end of the outside of the cleaning box (21). The placement platform (213) is fixedly installed on one side of the outside of the cleaning box (21). The wall-mounted intelligent cleaning robot (214) is set in the placement platform (213). The wall-mounted intelligent cleaning robot (214) is equipped with a binocular camera and a laser radar to scan the outline in real time. The first mounting base (25) is fixedly installed inside the cleaning box (21) on the other side. The first electric hydraulic telescopic rod (251) is detachably installed on the first mounting base (25). The second mounting base (252) is detachably installed on one end of the first electric hydraulic telescopic rod (251). The first motor (253) is detachably installed on one side of the second mounting base (252). The first cleaning brush cylinder (254) is located on the other side of the second mounting base (252). The rotating shaft of the first cleaning brush cylinder (254) is connected to the rotating shaft of the first motor (253). The rotating rod (261) is located inside one end of the cleaning box (21). The third mounting base (26) is rotatably connected to the rotating rod (261). The mounting plate (262) is fixedly installed on one side of the third mounting base (26). One end of the second electric hydraulic telescopic rod (263) is detachably installed on the inner wall of the cleaning box (21), and the other end is detachably installed on the mounting plate (262). The second motor (264) is detachably installed on the other side of the third mounting base (26). The second cleaning brush cylinder (265) is rotatably located at one end of the third mounting base (26). The rotating shaft of the second cleaning brush cylinder (265) is connected to the rotating shaft of the second motor (264).

2. The intelligent cleaning equipment for the outer skin of high-speed trains according to claim 1, characterized in that, The cleaning water tank (22) is located inside the cleaning tank (21) on one side. The cleaning water tank (22) contains a metering pump. The first cleaning nozzle (221) is fixedly installed on one side of the cleaning water tank (22), and the second cleaning nozzle (222) is fixedly installed on the other side of the cleaning water tank (22). Both sets of cleaning nozzles are connected to the cleaning water tank (22). The first high-pressure spray frame (231) and the second high-pressure spray frame (232) are symmetrically arranged on the cleaning platform of the EMU workshop, located on both sides of the cleaning tank (21). One end of the first cleaning water pipe (23) is connected to the first high-pressure spray frame (231), and the other end is connected to the second high-pressure spray frame (232). One end of the second cleaning water pipe (233) is connected to the cleaning water tank (22), and the other end is connected to the first cleaning water pipe (23). The robotic arm (24) is detachably installed on the other side of the outside of the cleaning tank (21). The second EMU cleaning component (27) is symmetrically arranged on the EMU workshop cleaning platform, corresponding to the position of the EMU cleaning component (2), and the structure of the second EMU cleaning component (27) is the same as that of the EMU cleaning component (2).

3. The intelligent cleaning equipment for the outer skin of high-speed trains according to claim 1, characterized in that, The pre-cleaning assembly (1) includes a first mounting platform (11), a first three-dimensional laser scanning device (111), a second mounting platform (12), a second three-dimensional laser scanning device (121), a first air compressor (13), a first delivery pipe (131), a first pre-cooling spray rack (132), a first chemical spray rack (133), a first chemical storage tank (14), a second delivery pipe (141), a first metering pump (142), a second air compressor (15), a third delivery pipe (151), and a second pre-cooling spray rack (152). 2) Second agent spraying frame (153), second agent storage tank (16), fourth delivery pipe (161), second metering pump (162), the first mounting platform (11) is placed on the cleaning platform of the EMU workshop, located on one side of the rail, the first three-dimensional laser scanning device (111) is detachably installed on the first mounting platform (11), the second mounting platform (12) is also placed on the cleaning platform of the EMU workshop, located on the other side of the rail, the second three-dimensional laser scanning device (121) is detachably installed on the second mounting platform (12).

4. The intelligent cleaning equipment for the outer skin of high-speed trains according to claim 3, characterized in that, The first air compressor (13) is placed on the cleaning platform of the EMU depot, located on one side of the first mounting platform (11). The first pre-cooling spray rack (132) is detachably installed on the cleaning platform of the EMU depot, located on one side of the first air compressor (13). The first agent storage tank (14) is set on the cleaning platform of the EMU depot, located on the other side of the first air compressor (13). The first agent spray rack (133) is detachably installed on the cleaning platform of the EMU depot, located on one side of the first agent storage tank (14). The first delivery pipe (131) is a multi-pipe delivery pipe. One end of the first delivery pipe (131) is connected to the first air compressor (13), and the other two ends are connected to the first pre-cooling spray rack (132) and the first agent spray rack (133) respectively. The first pre-cooling spray rack (132) is also connected to the water supply pipeline of the EMU depot.

5. The intelligent cleaning device for the outer skin of high-speed trains according to claim 4, characterized in that, One end of the second delivery pipe (141) is connected to the first medicine storage tank (14), and the other end is connected to the first delivery pipe (131). The first metering pump (142) is installed on the second delivery pipe (141).

6. The intelligent cleaning device for the outer skin of a high-speed train according to claim 5, characterized in that, The second air compressor (15) is placed on the cleaning platform of the EMU depot, located on one side of the second mounting platform (12). The second pre-cooling spray rack (152) is detachably installed on the cleaning platform of the EMU depot, located on one side of the second air compressor (15). The second agent storage tank (16) is set on the cleaning platform of the EMU depot, located on the other side of the second air compressor (15). The second agent spray rack (153) is detachably installed on the cleaning platform of the EMU depot, located on one side of the second agent storage tank (16). The third delivery pipe (151) is a multi-pipe delivery pipe. One end of the third delivery pipe (151) is connected to the second air compressor (15), and the other two ends are connected to the second pre-cooling spray rack (152) and the second agent spray rack (153) respectively. The second pre-cooling spray rack (152) is also connected to the water supply pipeline of the EMU depot. One end of the fourth delivery pipe (161) is connected to the second medicine storage tank (16), and the other end is connected to the third delivery pipe (151). The second metering pump (162) is installed on the fourth delivery pipe (161).

7. The intelligent cleaning equipment for the outer skin of high-speed trains according to claim 1, characterized in that, The air-drying assembly (3) includes a first water blower (31), a first air pipe (311), a first air-drying rack (312), a second air pipe (32), a first plasma sterilization chamber (321), a second air-drying rack (322), a second water blower (33), a third air pipe (331), a third air-drying rack (332), a fourth air pipe (34), a second plasma sterilization chamber (341), and a fourth air-drying rack (342). The first water blower (31) and the second water blower (33) are symmetrically arranged on both sides of the cleaning platform in the EMU depot. The first air drying rack (312) and the first plasma sterilization box (321) are symmetrically arranged on the cleaning platform of the EMU workshop, respectively located on both sides of the first water blower (31). One end of the first air pipe (311) is connected to the first water blower (31), and the other end is connected to the first air drying rack (312). The second air drying rack (322) is detachably installed on the first plasma sterilization box (321). One end of the second air pipe (32) is connected to the first water blower (31), and the other end is connected to the second air drying rack (322).

8. The intelligent cleaning device for the outer skin of a high-speed train according to claim 7, characterized in that, The third air drying rack (332) and the second plasma sterilization box (341) are symmetrically arranged on the cleaning platform of the EMU workshop, respectively located on both sides of the second water blower (33). One end of the third air pipe (331) is connected to the second water blower (33), and the other end is connected to the third air drying rack (332). The fourth air drying rack (342) is detachably installed on the second plasma sterilization box (341). One end of the fourth air pipe (34) is connected to the second water blower (33), and the other end is connected to the fourth air drying rack (342).

Citation Information

Patent Citations

  • Device for testing cleaning performance of bullet train outer skin

    CN220603432U