Waste heat utilization method and device for punching machine, computer equipment and storage medium
By acquiring cooling information from the stamping press and generating waste heat utilization information, and connecting the heat exchange device to the parallel pressure oil circuit, the problem of insufficient heat utilization in the press pressure oil circuit is solved, realizing full utilization of heat and power generation, and improving energy utilization efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- ZHONG SHAN SHI BAO YUE JIA DIAN ZI YOU XIAN GONG SI
- Filing Date
- 2023-12-25
- Publication Date
- 2026-04-28
AI Technical Summary
In existing technology, the heat exchange function of the pressure oil circuit in a stamping press cannot be fully utilized, resulting in heat loss.
By acquiring the cooling information of the stamping machine, waste heat utilization information is generated. The heat exchange device is connected in parallel with the pressure oil circuit, and the heat exchange device is used to exchange heat with the equipment that needs heat, thereby generating power generation information.
It fully utilizes the heat of the press oil circuit, reduces heat loss, and generates electricity through temperature difference, thereby improving energy efficiency.
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Figure CN121928811A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of software technology, and in particular to a method, apparatus, computer equipment, and storage medium for utilizing waste heat from a stamping press. Background Technology
[0002] Currently, during the processing of circuit boards, a hydraulic press is used to stamp the surface of the circuit board substrate. During the use of the stamping press, the press oil generates a lot of heat, which needs to be cooled.
[0003] The existing system connects multiple press oil circuits in parallel to a heat exchange device, which in turn connects to the oil circuits of other equipment in the factory that require heat. The press oil and the oil of other equipment exchange heat in the heat exchange device, so that the heat of the press oil is fully utilized, and the heat from other equipment can be used to generate electricity.
[0004] Regarding the aforementioned technologies, the inventors believe that there is a defect in the press's pressure oil circuit not being able to fully utilize the heat exchange capacity, resulting in heat loss. Summary of the Invention
[0005] To reduce the heat loss in the pressure oil circuit of a stamping press, this application provides a method, apparatus, computer equipment, and storage medium for utilizing waste heat from a stamping press.
[0006] The above-mentioned objective of this application is achieved through the following technical solution: A method for utilizing waste heat from a stamping press, the method comprising: Obtain the cooling information of the stamping machine, read the cooling information of the stamping machine, and generate waste heat utilization information of the stamping machine; Based on the waste heat utilization information of the press, obtain the parallel connection information of the press pressure oil circuit, and generate the connection information of the heat exchange device based on the parallel connection information of the press pressure oil circuit. Based on the heat exchanger connection information, generate the required heat equipment information, and based on the required heat equipment information, generate... Information on the heat exchange of pressure oil in stamping presses; Based on the heat exchange information of the press pressure oil, heat generation information is generated, and based on the heat generation information, power generation information is generated.
[0007] By adopting the above technical solution, in order to fully utilize the heat generated by the pressure oil circuit of the stamping press, the following steps are taken: First, cooling information of the stamping press is obtained, confirming that the press needs cooling. Based on this confirmed cooling information, waste heat utilization information of the stamping press is generated. Simultaneously, parallel connection information of the press's pressure oil circuits is obtained. After confirming that all the press's pressure oil circuits are connected in parallel, connection information for the press's pressure oil circuits is generated. Based on this connection information, heat exchanger connection information is generated. Based on this connection information, information on equipment requiring heat is obtained. Based on statistical analysis of the heat exchange values of the press's pressure oil, press pressure oil heat exchange information is generated. Based on this heat exchange information, the heat consumed by the press's pressure oil heat exchange is confirmed, and remaining heat information is generated. Finally, power generation information is generated based on the remaining heat information.
[0008] In a preferred embodiment, this application can be further configured as follows: obtaining the press cooling information, reading the press cooling information, and generating waste heat utilization information specifically includes: Based on the press cooling information, generate the press cooling temperature information. Based on the temperature information of the press after cooling, a cooling press temperature command is obtained, and based on the cooling press temperature command, heat exchange information of the press is collected. Based on the collected heat exchange information of the stamping press, the waste heat utilization information of the stamping press is generated.
[0009] By adopting the above technical solution, the temperature value of the press after cooling is confirmed based on the press cooling information. Based on the temperature value after cooling, the press cooling temperature information is generated. Based on the press cooling temperature information, the temperature command for cooling the press is obtained, the press cooling temperature is accurately controlled, and heat information is generated based on the press cooling temperature. At the same time, based on the press cooling temperature command, heat exchange information of the press is generated and collected. Based on the press heat exchange information, waste heat utilization information of the press is generated.
[0010] In a preferred embodiment, this application can be further configured as follows: obtaining parallel connection information of the press pressure oil circuit based on the press waste heat utilization information, and generating heat exchange device connection information based on the press pressure oil circuit parallel connection information, specifically includes: Based on the waste heat utilization information of the press, obtain the press oil circuit cooling preparation command and generate press pressure oil circuit cooling information; Based on the cooling information of the press pressure oil circuit, confirm the press pressure oil circuit information and generate the press pressure oil circuit parallel information; Based on the parallel connection information of the press pressure oil circuit, heat information of the press pressure oil circuit is generated, and based on the heat information of the press pressure oil circuit, connection information of the heat exchange device is generated.
[0011] By adopting the above technical solution, when cooling the oil circuit of the stamping press, multiple heating processes are often required. Therefore, based on the waste heat utilization information of the stamping press, a cooling command for the stamping press oil circuit is generated, and the stamping press oil circuit is cooled. Based on the cooling command for the stamping press oil circuit, cooling information for the stamping press pressure oil circuit is generated. Based on the cooling information for the stamping press pressure oil circuit, the required heat information for the stamping press pressure oil circuit is obtained. The stamping press pressure oil circuit information is confirmed, and the stamping press pressure oil circuits are connected in parallel. After the stamping press pressure oil circuits are connected in parallel, heat information for the stamping press pressure oil circuit is generated, and the required heat value is confirmed. After the heat value of the stamping press is reached, the connection information for the heat exchange device is generated.
[0012] In a preferred embodiment, this application can be further configured as follows: generating heat-requiring equipment information based on the heat exchanger connection information, and generating press pressure oil heat exchange information based on the heat-requiring equipment information, specifically including: Based on the heat exchanger connection information, the oil circuit equipment that needs to be heated is obtained, and the information of the equipment that needs heat is generated. Based on the required heat equipment information, obtain the press pressure oil heat exchange command and generate the press pressure oil heat exchange information.
[0013] By adopting the above technical solution, heat exchange is performed on the oil circuit equipment. According to the connection information of the heat exchange device, when the heat exchange device is connected, the oil circuit equipment that needs to be heated is obtained, the total heat information is generated, and according to the total heat information, the heat exchange command of the press pressure oil is obtained, the press pressure oil is heat exchanged, and the press pressure oil is heat exchanged. After the press pressure oil is heat exchanged, the press pressure oil heat exchange information is generated.
[0014] In a preferred embodiment, this application can be further configured as follows: generating heat generation information based on the heat exchange information of the press pressure oil, and generating power generation information based on the heat generation information, specifically includes: Based on the heat exchange information of the press press pressure oil, the heat generation information is generated, and based on the heat generation information, the temperature difference information between the press press pressure oil and external equipment is generated. The power generation command is generated based on the temperature difference between the press oil and the external equipment.
[0015] Even with the above technical solution, heat exchange still results in heat waste. Therefore, based on the heat exchange information of the press press oil, a residual heat value is generated. Based on this residual heat value, the temperature difference between the press press oil and external equipment is generated. This temperature difference is then used to generate the press's electrical potential energy, which in turn generates power generation information.
[0016] In a preferred embodiment, this application can be further configured such that: generating the power generation command based on the temperature difference information between the press press oil and the external equipment specifically includes: Based on the temperature difference information between the press press oil and the external equipment, generate the potential difference information between the press press oil and the external equipment. The power generation information is generated based on the potential difference information between the press press pressure oil and the external equipment and the power generation command.
[0017] By adopting the above technical solution, the internal and external temperature difference information of the press pressure oil circuit is generated based on the temperature difference information between the press pressure oil and the external equipment. Based on the internal and external temperature difference information of the press pressure oil circuit, the potential difference information between the press pressure oil and the external equipment is generated. Based on the potential difference information between the press pressure oil and the external equipment, a confirmation power generation command is obtained and power generation information is generated.
[0018] The second objective of this invention is achieved through the following technical solution: A waste heat recovery device for a stamping press, the waste heat recovery device for a stamping press comprising: The waste heat utilization information module is used to acquire the cooling information of the stamping machine, read the cooling information of the stamping machine, and generate waste heat utilization information of the stamping machine. The heat exchange device connection module is used to obtain the parallel connection information of the press pressure oil circuit based on the press waste heat utilization information, and generate the heat exchange device connection information based on the press pressure oil circuit parallel connection information. The pressure oil heat exchange module is used to generate heat-requiring equipment information based on the heat exchange device connection information, and to generate press pressure oil heat exchange information based on the heat-requiring equipment information. The power generation information module is used to generate heat generation information based on the heat exchange information of the press pressure oil, and to generate power generation information based on the heat generation information.
[0019] The above-mentioned objective three of this application is achieved through the following technical solution: A computer device includes a memory, a processor, and a computer program stored in the memory and executable on the processor, wherein the processor executes the computer program to implement the steps of the above-described method for utilizing waste heat from a stamping press.
[0020] The fourth objective of this application is achieved through the following technical solution: A computer-readable storage medium storing a computer program that, when executed by a processor, implements the steps of the above-described method for utilizing waste heat from a stamping press.
[0021] In summary, this application includes at least one of the following beneficial technical effects: 1. After obtaining the cooling information of the stamping press and confirming that the stamping press needs cooling, generate waste heat utilization information of the stamping press based on the confirmed cooling information. Based on the waste heat utilization information of the stamping press, simultaneously obtain the parallel connection information of the press's pressure oil circuit. Based on the parallel connection information of the press's pressure oil circuit, after confirming that all the press's pressure oil circuits are connected in parallel, generate connection information for the press's pressure oil circuits. Based on the connection information of the press's pressure oil circuits, generate heat exchange device connection information. Based on the heat exchange device connection information, obtain the information of the equipment requiring heat. Based on the information statistics of the heat exchange value of the press's pressure oil, generate press pressure oil heat exchange information. Based on the press pressure oil heat exchange information, confirm the heat consumed by the press's pressure oil heat exchange and generate remaining heat information. Based on the remaining heat information, generate a power generation method. 2. When cooling the oil circuit of the stamping press, multiple heating processes are often required. Therefore, based on the waste heat utilization information of the stamping press, a cooling preparation command for the oil circuit of the stamping press is generated to cool the oil circuit of the stamping press. Based on the cooling command for the oil circuit of the stamping press, cooling information for the pressure oil circuit of the stamping press is generated. Based on the cooling information for the pressure oil circuit of the stamping press, the required heat information for the pressure oil circuit of the stamping press is obtained. The pressure oil circuit of the stamping press is confirmed, and the pressure oil circuit of the stamping press is connected in parallel. After the pressure oil circuit of the stamping press is connected in parallel, heat information for the pressure oil circuit of the stamping press is generated. The required heat value is confirmed. After the heat value of the stamping press is reached, the connection information of the heat exchange device is generated. 3. Based on the temperature difference information between the press press oil and external equipment, generate the internal and external temperature difference information of the press press oil circuit. Through the internal and external temperature difference information of the press press oil circuit, generate the potential difference information between the press press oil and external equipment. Based on the potential difference information between the press press oil and external equipment, simultaneously obtain the confirmation power generation command and generate power generation information. Attached Figure Description
[0022] Figure 1 This is a schematic diagram of the structure of a method for utilizing waste heat from a stamping press in one embodiment of the application; Figure 2 This is a flowchart illustrating the implementation of step S10 in a method for utilizing waste heat from a stamping press, as described in one embodiment of this application. Figure 3 This is a flowchart illustrating the implementation of step S20 in a method for utilizing waste heat from a stamping press, as described in one embodiment of this application. Figure 4 This is a flowchart illustrating the implementation of step S30 in a method for utilizing waste heat from a stamping press, as described in one embodiment of this application. Figure 5 This is a flowchart illustrating the implementation of step S40 in a method for utilizing waste heat from a stamping press, as described in one embodiment of this application. Figure 6 This is a flowchart illustrating the implementation of step S42 in a method for utilizing waste heat from a stamping press, as described in one embodiment of this application. Figure 7 This is a principle block diagram of a waste heat utilization device for a stamping machine according to one embodiment of this application; Figure 8 This is a schematic diagram of a device according to one embodiment of this application. Detailed Implementation
[0023] The present application will be further described in detail below with reference to the accompanying drawings.
[0024] In one embodiment, such as Figure 1 As shown, this application discloses a method for utilizing waste heat from a stamping press, which specifically includes the following steps: S10: Obtain press cooling information, read the press cooling information, and generate press waste heat utilization information.
[0025] In this embodiment, the stamping press cooling information refers to the information generated by cooling the stamping equipment. The stamping press waste heat utilization information refers to the information on utilizing the waste heat generated by the stamping equipment.
[0026] Specifically, based on the cooling information of the press, an optimized waste heat scheme and heat recovery information are generated. Based on the heat recovery information, the temperature value of the press after cooling is confirmed, and heat energy is recovered. After the heat energy is recovered, waste heat utilization information of the press is generated.
[0027] S20: Based on the waste heat utilization information of the stamping press, obtain the parallel connection information of the press pressure oil circuit, and generate the connection information of the heat exchange device based on the parallel connection information of the press pressure oil circuit.
[0028] In this embodiment, the parallel connection information of the press pressure oil circuit refers to the information of the parallel connections required for heating the press pressure oil circuit. The heat exchange device connection information refers to the information of connecting the heat exchange equipment.
[0029] Specifically, after confirming the temperature value based on the waste heat utilization information of the press, the information of the press pressure oil circuit that needs to be heated is obtained. By connecting the press pressure oil circuits that need to be heated in parallel, the press pressure oil circuit parallel connection information is generated. Based on the press pressure oil circuit parallel connection information, heat exchange is confirmed and the heat exchange device connection information is generated.
[0030] In this embodiment, there are multiple parallel oil circuits in the pressure oil circuit of the stamping press. Each oil circuit corresponds to a different actuator or mechanism, such as a hydraulic cylinder or a hydraulic motor. These parallel oil circuits can control the working state of these actuators simultaneously or separately. In the parallel oil circuits, the power output or movement speed of different actuators can be achieved by controlling the flow rate of each oil circuit. Typically, the parallel oil circuits of the stamping press are controlled by control elements such as solenoid valves and proportional valves. In order to make full use of the waste heat of the stamping press, a heat exchange device is added to the parallel oil circuit to realize the recovery and utilization of waste heat. Specific connection methods include the following: adding a plate heat exchanger to the parallel oil circuit: Plate heat exchangers have the characteristics of compact structure, high heat transfer efficiency, and easy cleaning, and are suitable for use in hydraulic systems. In order to make full use of waste heat, the heat exchanger can be installed near the waste heat generation part, such as the oil circuit of the hydraulic cylinder or motor. This maximizes heat exchange efficiency. When connecting the heat exchange device, the system's pressure and temperature requirements must be confirmed. The heat exchanger should be able to withstand the system's working pressure and adapt to heat exchange needs under different temperature environments. This helps to fully utilize the waste heat of the press, improve the system's energy efficiency, and reduce the system's operating costs.
[0031] S30: Based on the heat exchanger connection information, generate the heat-requiring equipment information, and based on the heat-requiring equipment information, generate the press pressure oil heat exchange information.
[0032] In this embodiment, the information on equipment requiring heat refers to the information on the need for heating in the pressure oil circuit. The information on heat exchange of the press pressure oil refers to the information on heat exchange of the press pressure oil.
[0033] Specifically, after the heat exchange device is connected, the required heating / cooling equipment is identified, generating information on the equipment requiring heat. Based on this information, heat exchange commands are obtained, generating heat exchange information for the press pressure oil. Based on this information, the heat required for each stage is extracted. Through refined control of the heat equipment, the oil temperature changes under different pressures are extracted, and based on this information, a set of heat exchange strategy data for the press pressure oil is generated. This heat exchange strategy is stored, and the data is immediately retrieved for the next heat exchange.
[0034] Furthermore, the heat exchange strategy analyzes information such as the selection of heat exchange equipment, the design of the heat exchange process, and the evaluation of heat exchange effects. By selecting heat exchange equipment, it confirms whether factors such as performance, material, and price meet the heat exchange requirements, corrosion resistance, and wear resistance of the selected equipment. Simultaneously, it generates information on the regular maintenance and inspection of the heat exchange equipment to ensure heat exchange effectiveness. Regular cleaning and maintenance of the heat exchange equipment can extend its service life. Analyzing data such as heat exchange efficiency and energy consumption confirms that the heat exchange strategy meets the heat exchange requirements of other equipment. Optimizing the heat exchange process can improve heat exchange effectiveness and reduce energy consumption. During the heat exchange process, it generates instructions to check factors such as temperature, pressure, and flow rate of the heat exchange equipment, enabling timely adjustments to the heat exchange scheme and ensuring the stability and continuity of the heat exchange process. Furthermore, by monitoring changes in data, it can promptly analyze and address problems, and evaluate the feasibility and effectiveness of the heat exchange strategy.
[0035] S40: Based on the heat exchange information of the press pressure oil, generate heat generation information, and based on the heat generation information, generate power generation information.
[0036] In this embodiment, heat generation information refers to the heat generated after heat exchange in the oil circuit. Power generation information refers to the information used to issue power generation commands based on the heat information.
[0037] Specifically, after the press press hydraulic fluid undergoes heat exchange, residual heat information is generated. Based on this residual heat information, heat generation information is generated. Based on this heat generation information, temperature difference data is generated. Based on this temperature difference data, electrical potential energy is generated, and power generation information is generated. By integrating the power generation information with the power generation output, a corresponding power generation system is generated. This system can adaptively adjust according to actual needs and environmental conditions, analyze and optimize the power generation process in real time, and ensure efficient energy output and environmentally friendly emissions. The press press hydraulic fluid generates heat during its flow. This heat is monitored in real time by the system and converted into power generation information. This power generation information is used to adjust the operating status of the press to achieve optimal power generation efficiency. When the hydraulic fluid temperature is too high, the system automatically adjusts the operating speed of the press or shuts down the equipment to prevent overheating.
[0038] In one embodiment, such as Figure 2 As shown, in step S10, the cooling information of the stamping machine is obtained, the cooling information of the stamping machine is read, and waste heat utilization information is generated, specifically including: S11: Generate the temperature information of the press after cooling based on the press cooling information.
[0039] Specifically, after confirming the cooling temperature of the stamping press using its cooling information, the temperature information of the stamping press after cooling is generated.
[0040] S12: Based on the temperature information of the press after cooling, obtain the cooling press temperature command, and generate and collect the heat exchange information of the press according to the cooling press temperature command.
[0041] Specifically, based on the temperature information of the press after cooling, a cooling command for the press temperature is generated to cool the press to the set temperature. At the same time, heat data information is generated, and heat exchange information of the press is collected based on the heat data information.
[0042] In this embodiment, a cooling temperature command for the press is obtained based on the cooled press temperature information. The optimal cooling temperature setting for the press is confirmed to ensure its performance and lifespan. Based on the press temperature command, heat exchange information is generated, and its temperature changes are monitored in real time. Equipment adjustments are made based on the collected heat exchange information, which includes the heat exchange status of the press under different operating conditions, such as heat generation, absorption, and dissipation. After obtaining the press's heat exchange information, the operating status of the press is evaluated and predicted in real time.
[0043] S13: Generate waste heat utilization information for the stamping press based on the collected heat exchange information of the stamping press.
[0044] Specifically, by analyzing the heat exchange information of the press, the heat value generated after the heat exchange is generated. After calculating the heat value, the waste heat of the press is utilized to generate waste heat utilization information of the press.
[0045] In one embodiment, such as Figure 3 As shown, in step S20, based on the waste heat utilization information of the stamping press, the parallel connection information of the press pressure oil circuit is obtained, and based on the parallel connection information of the press pressure oil circuit, the connection information of the heat exchange device is generated, specifically including: S21: Based on the waste heat utilization information of the stamping machine, obtain the cooling command for the oil circuit of the stamping machine and generate the cooling information for the pressure oil circuit of the stamping machine.
[0046] In this embodiment, the press oil circuit cooling preparation command refers to the cooling command generated after obtaining the heat value of the press oil circuit.
[0047] Specifically, based on the waste heat utilization information of the stamping press, the heat value generated by the stamping press is generated. Based on the heat value generated by the stamping press, a cooling preparation command for the stamping press is generated. Through the cooling preparation command for the stamping press, cooling information of the press pressure oil circuit is generated.
[0048] In this embodiment, heat exchange information of the stamping press is collected by a temperature sensor to accurately obtain temperature changes in different parts of the press and the flow of heat inside and outside the machine. After obtaining the heat exchange information, the operating status of the stamping press is evaluated and predicted in real time. Once an abnormality is detected, an alarm is immediately generated. By obtaining a cooling command for the stamping press based on the cooled press temperature information, and generating a process for collecting heat exchange information based on this command, not only is the efficiency of the stamping press improved, but its service life is also extended.
[0049] S22: Based on the cooling information of the press pressure oil circuit, confirm the press pressure oil circuit information and generate the press pressure oil circuit parallel information.
[0050] In this embodiment, the press pressure oil circuit information refers to the pressure oil circuit information for acquiring heat information.
[0051] Specifically, based on the cooling information of the press pressure oil circuit, after confirming that the press pressure oil circuit is cooled, the press pressure oil circuit information is confirmed, the press pressure oil circuit information that needs to be heated is obtained, and the press pressure oil circuit parallel connection information is generated.
[0052] In this embodiment, based on the cooling information of the press's pressure oil circuit, the status and location of all relevant components are confirmed to ensure proper oil circuit connectivity. All collected press pressure oil circuit information is integrated to generate a detailed parallel information report. This report includes information on each part of the oil circuit, such as its size, material, and connection method. Simultaneously, the press's pressure and temperature are precisely controlled to ensure safety and efficiency during production. The press's operating status is monitored in real time, and regular maintenance and upkeep are performed to ensure the press is always in optimal working condition.
[0053] S23: Generate heat information of the press pressure oil circuit based on the parallel connection information of the press pressure oil circuit, and generate heat exchange device connection information based on the heat information of the press pressure oil circuit.
[0054] Specifically, the heat required by the pressure oil circuit of the press is confirmed by the parallel information of the pressure oil circuit. Based on the heat required by the pressure oil circuit, the heat information of the pressure oil circuit of the press is generated. After confirming the pressure oil circuit information, the connection information of the heat exchange device is generated.
[0055] In one embodiment, such as Figure 4 As shown, in step S30, the heat-requiring equipment information is generated based on the heat exchanger connection information, and the press pressure oil heat exchange information is generated based on the heat-requiring equipment information, specifically including: S31: Based on the heat exchanger connection information, obtain the equipment in the oil circuit that needs to be heated and generate the equipment information that requires heat.
[0056] Specifically, after confirming the connection of the heat exchange device, the equipment in the oil circuit that needs to be heated is obtained by calculating the heat of the oil circuit, and the equipment that needs to be heated is generated by calculating the heat of the oil circuit equipment.
[0057] In this embodiment, based on the connection method of the heat exchange device, the oil circuit equipment that needs to be heated is identified. Simultaneously, by analyzing the characteristics of the heat-demanding equipment, corresponding heat output plan information is generated. The operating conditions of the equipment, such as temperature and pressure parameters, as well as potential interference factors, such as the operating status of other equipment and changes in ambient temperature, are obtained to confirm that the heat can be fully utilized.
[0058] S32: Based on the information of the equipment requiring heat, obtain the heat exchange command of the press pressure oil and generate the heat exchange information of the press pressure oil.
[0059] Specifically, once the information of the equipment requiring heat is confirmed, the value of the equipment in the oil circuit that needs to be heated is confirmed, and a heat exchange command is obtained for the press oil in the press oil circuit. Once the heat exchange command is generated, the heat exchange information of the press oil circuit is generated.
[0060] In one embodiment, such as Figure 5 As shown, in step S40, heat generation information is generated based on the heat exchange information of the press pressure oil, and power generation information is generated based on the heat generation information. Specifically, this includes: S41: Based on the heat exchange information of the press press oil, generate heat generation information, and based on the heat generation information, generate the temperature difference information between the press press oil and external equipment.
[0061] Specifically, after the heat exchange in the press pressure oil circuit is completed, heat generation information is generated. By analyzing the heat generation information, the remaining heat value is confirmed. Based on the remaining heat value, temperature information is generated. Based on the temperature information, the temperature difference information between the press pressure oil and external equipment is generated.
[0062] S42: Generate a power generation command based on the temperature difference between the press press oil and the external equipment.
[0063] Specifically, based on the temperature difference between the press press oil and external equipment, potential energy information is generated, and a power generation command is generated based on the potential energy information.
[0064] In one embodiment, such as Figure 6 As shown, in step S42, a power generation command is generated based on the temperature difference between the press oil and the external equipment, specifically including: S421: Generate the potential difference information between the press press oil and the external equipment based on the temperature difference information between the press press oil and the external equipment.
[0065] Specifically, based on the temperature difference information between the press press oil and the external equipment, the existence of a potential difference value that can be generated by temperature is confirmed, and the potential difference information between the press press oil and the external equipment is generated.
[0066] S422: Generate power generation information based on the potential difference between the press press oil and external equipment, and the power generation command.
[0067] Specifically, based on the aforementioned potential difference information between the press press hydraulic fluid and external equipment, and combined with the received power generation commands, the system automatically generates corresponding power generation information. Simultaneously, it acquires key data such as equipment operating status, energy output, and power changes. This information is used for real-time monitoring and management of the entire power generation process to ensure stable equipment operation and efficient power generation. Temperature sensors capture the real-time pressure of the press press hydraulic fluid, analyzing its potential difference with external equipment to obtain information on equipment operating status and energy output. Furthermore, based on the generated power generation information, the system intelligently schedules equipment maintenance and management. For example, when a potential problem is detected in a component, the system automatically triggers an early warning signal, reminding relevant personnel to conduct timely inspection and maintenance, effectively reducing equipment failure rates and extending its service life, thereby providing strong support for the stability and reliability of the entire power generation process.
[0068] It should be understood that the sequence number of each step in the above embodiments does not imply the order of execution. The execution order of each process should be determined by its function and internal logic, and should not constitute any limitation on the implementation process of the embodiments of this application.
[0069] In one embodiment, a waste heat recovery device for a stamping press is provided, which corresponds one-to-one with the waste heat recovery method for a stamping press described in the above embodiments. For example... Figure 7 As shown, the waste heat utilization device for the stamping press includes a waste heat utilization information module, a heat exchanger connection module, a pressure oil heat exchanger module, and a power generation information module. Detailed descriptions of each functional module are as follows: The waste heat utilization information module is used to acquire the cooling information of the stamping machine, read the cooling information of the stamping machine, and generate waste heat utilization information of the stamping machine. The heat exchanger connection module is used to obtain the parallel connection information of the press pressure oil circuit based on the waste heat utilization information of the press, and generate the heat exchanger connection information based on the parallel connection information of the press pressure oil circuit. The pressure oil heat exchange module is used to generate information on the equipment requiring heat based on the connection information of the heat exchange device, and to generate information on the pressure oil heat exchange of the stamping machine based on the information on the equipment requiring heat. The power generation information module is used to generate heat generation information based on the heat exchange information of the press pressure oil, and then generate power generation information based on the heat generation information.
[0070] Optionally, the waste heat utilization information module includes: The temperature information submodule is used to generate the temperature information of the press after cooling based on the press cooling information; The heat exchange information submodule is used to obtain the cooling temperature command of the stamping press based on the temperature information of the stamping press after cooling, and generate and collect the heat exchange information of the stamping press based on the cooling temperature command. The waste heat utilization information submodule is used to generate waste heat utilization information for the stamping press based on the collected heat exchange information of the stamping press.
[0071] Optionally, the heat exchanger connection module includes: The pressure oil circuit cooling submodule is used to obtain the press oil circuit cooling preparation command based on the press waste heat utilization information and generate press pressure oil circuit cooling information. The pressure oil circuit parallel submodule is used to confirm the pressure oil circuit information of the press based on the cooling information of the press pressure oil circuit and generate the press pressure oil circuit parallel information. The heat exchanger connection submodule is used to generate heat information of the press pressure oil circuit based on the parallel connection information of the press pressure oil circuit, and to generate heat exchanger connection information based on the heat information of the press pressure oil circuit.
[0072] Optional, the pressure oil heat exchange module includes: The heat equipment submodule is used to obtain the oil circuit equipment that needs to be heated based on the heat exchange device connection information and generate the information of the heat equipment required. The instruction generation submodule is used to obtain the heat exchange instruction for the press pressure oil based on the information of the equipment requiring heat, and generate the heat exchange information for the press pressure oil.
[0073] Optionally, the power generation information module includes: The temperature difference submodule is used to generate heat generation information based on the heat exchange information of the press press oil, and to generate temperature difference information between the press press oil and external equipment based on the heat generation information. The power generation command generation submodule is used to generate power generation commands based on the temperature difference between the press press pressure oil and external equipment.
[0074] Optionally, the power generation command generation submodule includes: The potential difference information unit is used to generate potential difference information between the press press pressure oil and the external equipment based on the temperature difference information between the press press pressure oil and the external equipment. The power generation information unit is used to generate power generation information based on the potential difference between the press press oil and external equipment, as well as the power generation command.
[0075] Specific limitations regarding the waste heat recovery device for stamping presses can be found in the limitations on the waste heat recovery method for stamping presses mentioned above, and will not be repeated here. Each module in the aforementioned waste heat recovery device for stamping presses can be implemented entirely or partially through software, hardware, or a combination thereof. These modules can be embedded in or independent of the processor in a computer device in hardware form, or stored in the memory of a computer device in software form, so that the processor can call and execute the operations corresponding to each module.
[0076] In one embodiment, a computer device is provided, which may be a server, and its internal structure diagram may be as follows: Figure 8 As shown, the computer device includes a processor, memory, network interface, and database connected via a system bus. The processor provides computing and control capabilities. The memory includes a non-volatile storage medium and internal memory. The non-volatile storage medium stores the operating system, computer programs, and the database. The internal memory provides an environment for the operation of the operating system and computer programs stored in the non-volatile storage medium. The database is used for the utilization of waste heat from a stamping press. The network interface is used for communication with external terminals via a network connection. When the computer program is executed by the processor, it implements a method for utilizing waste heat from a stamping press.
[0077] In one embodiment, a computer device is provided, including a memory, a processor, and a computer program stored in the memory and executable on the processor, wherein the processor executes the computer program to perform the following steps: Obtain the cooling information of the stamping machine, read the cooling information of the stamping machine, and generate waste heat utilization information of the stamping machine; Based on the waste heat utilization information of the stamping machine, obtain the parallel connection information of the press pressure oil circuit, and generate the connection information of the heat exchange device based on the parallel connection information of the press pressure oil circuit. Based on the heat exchanger connection information, generate the heat-requiring equipment information, and based on the heat-requiring equipment information, generate the press pressure oil heat exchange information; Based on the heat exchange information of the press press pressure oil, heat generation information is generated, and based on the heat generation information, power generation information is generated.
[0078] In one embodiment, a computer-readable storage medium is provided having a computer program stored thereon, the computer program performing the following steps when executed by a processor: Obtain the cooling information of the stamping machine, read the cooling information of the stamping machine, and generate waste heat utilization information of the stamping machine; Based on the waste heat utilization information of the stamping machine, obtain the parallel connection information of the press pressure oil circuit, and generate the connection information of the heat exchange device based on the parallel connection information of the press pressure oil circuit. Based on the heat exchanger connection information, generate the heat-requiring equipment information, and based on the heat-requiring equipment information, generate the press pressure oil heat exchange information; Based on the heat exchange information of the press press pressure oil, heat generation information is generated, and based on the heat generation information, power generation information is generated.
[0079] Those skilled in the art will understand that all or part of the processes in the methods of the above embodiments can be implemented by a computer program instructing related hardware. The computer program can be stored in a non-volatile computer-readable storage medium. When executed, the computer program can include the processes of the embodiments of the above methods. Any references to memory, storage, databases, or other media used in the embodiments provided in this application can include non-volatile and / or volatile memory. Non-volatile memory may include read-only memory (ROM), programmable ROM (PROM), electrically programmable ROM (EPROM), electrically erasable programmable ROM (EEPROM), or flash memory. Volatile memory may include random access memory (RAM) or external cache memory. By way of illustration and not limitation, RAM is available in a variety of forms, such as static RAM (SRAM), dynamic RAM (DRAM), synchronous DRAM (SDRAM), dual data rate SDRAM (DDRSDRAM), enhanced SDRAM (ESDRAM), synchronous link DRAM (SLDRAM), RAMbus direct RAM (RDRAM), direct memory bus dynamic RAM (DRDRAM), and memory bus dynamic RAM (RDRAM), etc.
[0080] Those skilled in the art will clearly understand that, for the sake of convenience and brevity, the above-described division of functional units and modules is used as an example. In practical applications, the above functions can be assigned to different functional units and modules as needed, that is, the internal structure of the device can be divided into different functional units or modules to complete all or part of the functions described above.
[0081] The above embodiments are only used to illustrate the technical solutions of this application, and are not intended to limit them. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this application, and should all be included within the protection scope of this application.
Claims
1. A method for utilizing waste heat from a stamping press, characterized in that, The method for utilizing waste heat from the stamping press includes: Obtain the cooling information of the stamping machine, read the cooling information of the stamping machine, and generate waste heat utilization information of the stamping machine; Based on the waste heat utilization information of the press, obtain the parallel connection information of the press pressure oil circuit, and generate the connection information of the heat exchange device based on the parallel connection information of the press pressure oil circuit. Based on the heat exchanger connection information, generate the heat-requiring equipment information, and based on the heat-requiring equipment information, generate the press pressure oil heat exchange information; Based on the heat exchange information of the press pressure oil, heat generation information is generated, and based on the heat generation information, power generation information is generated.
2. The method for utilizing waste heat from a stamping press according to claim 1, characterized in that, The process of acquiring and reading the cooling information of the stamping press to generate waste heat utilization information specifically includes: Based on the press cooling information, generate the press cooling temperature information. Based on the temperature information of the press after cooling, a cooling press temperature command is obtained, and based on the cooling press temperature command, heat exchange information of the press is collected. Based on the collected heat exchange information of the stamping press, the waste heat utilization information of the stamping press is generated.
3. The method for utilizing waste heat from a stamping press according to claim 1, characterized in that, The step of obtaining parallel connection information of the press pressure oil circuit based on the waste heat utilization information of the press, and generating connection information of the heat exchange device based on the parallel connection information of the press pressure oil circuit, specifically includes: Based on the waste heat utilization information of the press, obtain the press oil circuit cooling preparation command and generate press pressure oil circuit cooling information; Based on the cooling information of the press pressure oil circuit, confirm the press pressure oil circuit information and generate the press pressure oil circuit parallel information; Based on the parallel connection information of the press pressure oil circuit, heat information of the press pressure oil circuit is generated, and based on the heat information of the press pressure oil circuit, connection information of the heat exchange device is generated.
4. The method for utilizing waste heat from a stamping press according to claim 1, characterized in that, Based on the heat exchanger connection information, information on equipment requiring heat is generated. Based on the information on equipment requiring heat, information on the press pressure oil heat exchange is generated, specifically including: Based on the heat exchanger connection information, the oil circuit equipment that needs to be heated is obtained, and the information of the equipment that needs heat is generated. Based on the required heat equipment information, obtain the press pressure oil heat exchange command and generate the press pressure oil heat exchange information.
5. The method for utilizing waste heat from a stamping press according to claim 1, characterized in that, The step of generating heat generation information based on the heat exchange information of the press pressure oil, and generating power generation information based on the heat generation information, specifically includes: Based on the heat exchange information of the press press pressure oil, the heat generation information is generated, and based on the heat generation information, the temperature difference information between the press press pressure oil and external equipment is generated. The power generation command is generated based on the temperature difference between the press oil and the external equipment.
6. The method for utilizing waste heat from a stamping press according to claim 5, characterized in that, The step of generating the power generation command based on the temperature difference information between the press press oil and external equipment specifically includes: Based on the temperature difference information between the press press oil and the external equipment, generate the potential difference information between the press press oil and the external equipment. The power generation information is generated based on the potential difference information between the press press pressure oil and the external equipment and the power generation command.
7. A waste heat recovery device for a stamping press, characterized in that, The waste heat recovery device for the stamping machine includes: The waste heat utilization information module is used to acquire the cooling information of the stamping machine, read the cooling information of the stamping machine, and generate waste heat utilization information of the stamping machine. The heat exchange device connection module is used to obtain the parallel connection information of the press pressure oil circuit based on the press waste heat utilization information, and generate the heat exchange device connection information based on the press pressure oil circuit parallel connection information. The pressure oil heat exchange module is used to generate heat-requiring equipment information based on the heat exchange device connection information, and to generate press pressure oil heat exchange information based on the heat-requiring equipment information. The power generation information module is used to generate heat generation information based on the heat exchange information of the press pressure oil, and to generate power generation information based on the heat generation information.
8. A computer device comprising a memory, a processor, and a computer program stored in the memory and executable on the processor, characterized in that, When the processor executes the computer program, it implements the steps of the waste heat utilization method for a stamping press as described in any one of claims 1 to 6.
9. A computer-readable storage medium storing a computer program, characterized in that, When the computer program is executed by the processor, it implements the steps of the waste heat utilization method for a stamping press as described in any one of claims 1 to 6.