Intelligent hanging conveying device for garment production

Abstract

The invention relates to the field of garment production, and particularly discloses an intelligent hanging and conveying device for garment production, which comprises a workbench, an electric sliding rail is mounted outside the workbench, a first adjusting mechanism is arranged outside the electric sliding rail, a second adjusting mechanism is arranged outside the electric sliding rail, the first adjusting mechanism comprises a sliding seat, and the sliding seat is provided with a second adjusting mechanism. A sliding base is slidably connected to the outer portion of the electric sliding rail, and a first electric push rod is fixedly installed on the outer portion of the sliding base. The intelligent hanging conveying device for garment production has the beneficial effects that self-adaptive clamping of garments is achieved through the second adjusting mechanism, precise conveying and multi-dimensional positioning are achieved through the first adjusting mechanism, intelligent temperature control and dynamic ironing are achieved through the heating mechanism, and the three parts are integrated through the central control system; through cooperative work according to preset parameters, full-process automation from feeding to discharging is achieved, and flexible garment hanging production is achieved.

Description

Technical Field

[0001] This application relates to the field of JSLY, and in particular to an intelligent hanging conveyor device for garment production. Background Technology

[0002] Apparel production refers to the garment production and processing process in the textile industry, including design, cutting, sewing, sizing and packaging. From the perspective of fabric, garment processing is divided into woven fabric processing and knitted fabric processing. Woven fabric is made by using a loom to weave yarns through the interlacing of warp and weft. Its structure is generally divided into three main categories: plain weave, twill weave and satin weave, as well as their variations.

[0003] A search revealed a utility model patent (CN119160584A) disclosing an intelligent hanging conveyor device for garment production. In this invention, the garment is hung on the outer side of the hanging rod and bottom rod, allowing the hot air to reach the garment surface from the inside. The airflow helps to keep the garment upright during its natural hanging state, preventing wrinkles from forming on the surface during the hanging and conveying process. Simultaneously, the heated airflow acts as an ironing agent on the fabric, removing fine wrinkles and ensuring a smooth surface for the garment during hanging and conveying. This prevents wrinkles from affecting product quality.

[0004] However, all the hangers of this device are completely identical and cannot be matched, making it inconvenient to use as it cannot be used with different types and sizes of clothing. In addition, all the clothing emitted by this device emits the same amount of heat, making it unsuitable for all different materials and sizes of clothing, and the uneven heat distribution can easily lead to localized overheating and damage to clothing. Summary of the Invention

[0005] To address the problems of the current device where all hangers are identical and cannot be matched with different types and sizes of clothing, making it inconvenient to use, and the uneven heat distribution that causes localized overheating and damage to clothing, this application provides an intelligent hanging conveyor device for garment production.

[0006] This application provides an intelligent hanging conveyor device for garment production, including a workbench, an electric slide rail installed on the outside of the workbench, a first adjustment mechanism and a second adjustment mechanism provided on the outside of the electric slide rail. The first adjustment mechanism includes a slide block, a first electric push rod, a fixed plate, a first motor, a turntable, an extension rod, and a connecting plate. The slide block is slidably connected to the outside of the electric slide rail. The first electric push rod is fixedly installed on the outside of the slide block. The output end of the first electric push rod is connected to the fixed plate. The first motor is installed on the rear side of the fixed plate. The turntable is installed at the output shaft of the first motor. The extension rod is connected to the front side of the turntable. The connecting plate is installed at the front end of the extension rod.

[0007] Optionally, the turntable is located at the front end of the fixed plate, the output shaft of the first motor passes through the fixed plate and is connected to the turntable, and the number of overlapping plates is not less than ten.

[0008] Optionally, the second adjustment mechanism includes a support rod, a limiting plate, a second electric push rod, an extension plate, rollers, a hanging rod, and a third electric push rod. The support rod is fixedly installed at the bottom of the overlapping plate, the limiting plate is installed at the bottom of the support rod, the second electric push rod is installed inside the limiting plate, the extension plate is movably installed inside the limiting plate, rollers are installed outside the extension plate, a hanging rod is installed outside the overlapping plate, and a third electric push rod is movably installed outside the hanging rod.

[0009] Optionally, each of the overlapping plates is provided with two support rods at its bottom, and the bottoms of the two support rods are respectively connected to the two limiting plates.

[0010] Optionally, the opposite sides of the two second electric push rods are respectively connected to the inner walls of the two limiting plates, and the opposite sides of the two extension plates are respectively connected to the two second electric push rods.

[0011] Optionally, the opposite sides of the two extension plates extend to the outside of the limiting plate and are hinged to the two hanging rods, and each limiting plate is provided with four rollers inside.

[0012] Optionally, the four rollers are divided into two groups, with two rollers in each group. The two groups of rollers are respectively connected to the top and bottom of the extension plate, and the two third electric push rods are respectively hinged to the two extension plates on the side away from the hanging rod.

[0013] Optionally, a heating mechanism is provided at the bottom of the overlapping plate. The heating mechanism includes a second motor, a heat collection cylinder, a bracket, a heat collection plate, a nozzle, an electric telescopic rod, and a hot air blower. The second motor is installed at the top of the overlapping plate, and the heat collection cylinder is connected to the output shaft of the second motor. A bracket is installed on the outside of the bracket, and a heat collection plate is hinged to the front side of the bracket. A nozzle is installed on the front side of the heat collection plate, and an electric telescopic rod is hinged to the rear side of the heat collection plate. A hot air blower is installed on the outside of the overlapping plate.

[0014] Optionally, the hot air blower is externally connected to a first conduit, and the heat collection cylinder is externally mounted with a rotary joint. The side of the first conduit away from the hot air blower is connected to the rotary joint.

[0015] Optionally, a second conduit is installed on both the left and right sides of the heat collection cylinder. The second conduit is connected to the heat collection plate. Both the first and second conduits are corrugated hoses. A temperature sensor is installed on the outside of the heat collection cylinder.

[0016] In summary, this application includes at least one of the following beneficial technical effects: The intelligence of this device is reflected in the fact that the second adjustment mechanism enables adaptive clamping of clothing, the first adjustment mechanism enables precise delivery and multi-dimensional positioning, and the heating mechanism enables intelligent temperature control and dynamic ironing. The three are integrated through a central control system and work together according to preset parameters to realize fully automated and flexible garment hanging production from "feeding" to "unloading". Attached Figure Description

[0017] Figure 1 This is a three-dimensional schematic diagram of an embodiment of this application; Figure 2 This is a schematic diagram of the first adjusting mechanism according to an embodiment of this application; Figure 3 This is a schematic diagram of the second adjusting mechanism according to an embodiment of this application; Figure 4 This is a cross-sectional schematic diagram of the second adjustment mechanism according to an embodiment of this application; Figure 5 This is a schematic diagram of the heating mechanism according to an embodiment of this application; Figure 6 This is an embodiment of the present application. Figure 4 Enlarged diagram of point A in the middle.

[0018] Reference numerals in the attached drawings: 1. Workbench; 2. Electric slide rail; 3. First adjustment mechanism; 301. Slide seat; 302. First electric push rod; 303. Fixing plate; 304. First motor; 305. Turntable; 306. Extension rod; 307. Overlapping plate; 4. Second adjustment mechanism; 401. Support rod; 402. Limiting plate; 403. Second electric push rod; 404. Extension plate; 405. Roller; 406. Hanging rod; 407. Third electric push rod; 5. Heating mechanism; 501. Second motor; 502. Heat collection cylinder; 503. Bracket; 504. Heat collection plate; 506. Nozzle; 506. Electric telescopic rod; 507. Hot air blower; 6. First conduit; 7. Second conduit; 8. Temperature sensor. Detailed Implementation

[0019] Embodiments of this disclosure will now be described in more detail with reference to the accompanying drawings. While some embodiments of this disclosure are shown in the drawings, it should be understood that this disclosure can be implemented in various forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided to provide a more thorough and complete understanding of this disclosure. It should be understood that the accompanying drawings and embodiments of this disclosure are for illustrative purposes only and are not intended to limit the scope of protection of this disclosure.

[0020] It should also be noted that, for ease of description, only the parts relevant to the invention are shown in the accompanying drawings. Unless otherwise specified, the embodiments and features described in this disclosure can be combined with each other.

[0021] It should be noted that the concepts of "first" and "second" mentioned in this disclosure are used only to distinguish different devices, modules or units, and are not used to limit the order of functions performed by these devices, modules or units or their interdependencies.

[0022] It should be noted that the terms "a" and "a plurality of" used in this disclosure are illustrative rather than restrictive, and those skilled in the art should understand that, unless otherwise expressly indicated in the context, they should be understood as "one or more".

[0023] This disclosure will now be described in detail with reference to the accompanying drawings and embodiments.

[0024] This application discloses an intelligent hanging conveyor device for garment production, characterized in that it includes a workbench 1, an electric slide rail 2 installed on the outside of the workbench 1, a first adjustment mechanism 3 and a second adjustment mechanism 4 arranged on the outside of the electric slide rail 2.

[0025] Specifically, the workbench 1 and the electric slide rail 2 serve as the basic support and horizontal moving track for the device. They provide a stable installation platform and linear moving path for the entire hanging conveyor system, enabling automated and continuous conveying of clothing on the production line.

[0026] Example 1 The first adjustment mechanism 3 includes a slide block 301, a first electric push rod 302, a fixed plate 303, a first motor 304, a turntable 305, an extension rod 306, and a connecting plate 307. The slide block 301 is slidably connected to the outside of the electric slide rail 2. The first electric push rod 302 is fixedly installed on the outside of the slide block 301. The output end of the first electric push rod 302 is connected to the fixed plate 303. The first motor 304 is installed on the rear side of the fixed plate 303. The turntable 305 is installed at the output shaft of the first motor 304. The extension rod 306 is connected to the front side of the turntable 305. The connecting plate 307 is installed at the front end of the extension rod 306.

[0027] In this embodiment, the first adjustment mechanism 3 comprises: a slide block 301, a first electric push rod 302, a fixing plate 303, a first motor 304, a turntable 305, an extension rod 306, and a connecting plate 307. The slide block 301 slides on the electric slide rail 2 to achieve horizontal position adjustment. The first electric push rod 302 drives the fixed plate 303 to move back and forth, adjusting the front and rear distance of the hanging point. The first motor 304 and the turntable 305 drive the extension rod 306 and the overlapping plate 307 to rotate. The overlapping plate 307 serves as the mounting base for the second adjustment mechanism 4 and the heating mechanism 5, realizing flexible adjustment of the hanging point in three dimensions: horizontal, front and back, and rotation. This allows the device to adapt to different workstation layouts and operating angle requirements, improving space utilization and operational flexibility.

[0028] In addition, the first adjustment mechanism 3 activates the electric slide rail 2 to drive the slide block 301 to carry the clothes to the target work station, such as the sewing, ironing, or quality inspection station. After arriving at the work station, the first electric push rod 302 can be finely adjusted forward and backward to bring the clothes closer to the operator or equipment. The first motor 304 can drive the turntable 305 to rotate and adjust the orientation of the clothes for multi-angle operation.

[0029] Example 2 The second adjustment mechanism 4 includes a support rod 401, a limiting plate 402, a second electric push rod 403, an extension plate 404, a roller 405, a hanging rod 406, and a third electric push rod 407. The support rod 401 is fixedly installed at the bottom of the overlapping plate 307. The limiting plate 402 is installed at the bottom of the support rod 401. The second electric push rod 403 is installed inside the limiting plate 402. The extension plate 404 is movably installed inside the limiting plate 402. The roller 405 is installed outside the extension plate 404. The hanging rod 406 is installed outside the overlapping plate 307. The third electric push rod 407 is movably installed outside the hanging rod 406.

[0030] Each overlapping plate 307 has two support rods 401 at its bottom, and the bottom of the two support rods 401 are respectively connected to two limiting plates 402.

[0031] The opposite sides of the two second electric push rods 403 are respectively connected to the inner walls of the two limiting plates 403. The opposite sides of the two extension plates 404 are respectively connected to the two second electric push rods 403. The opposite sides of the two extension plates 404 extend to the outside of the limiting plates 403 and are hinged to the two hanging rods 406. Each limiting plate 403 is provided with four rollers 405 inside.

[0032] The four rollers 405 are divided into two groups, with two rollers 405 in each group. The two groups of rollers 405 are connected to the top and bottom of the extension plate 404 respectively. The two third electric push rods 407 are hinged to the two extension plates 404 on the side away from the hanging rod 406 respectively.

[0033] In this embodiment, the second adjustment mechanism 4 comprises a support rod 401, a limiting plate 402, a second electric push rod 403, an extension plate 404, a roller 405, a hanging rod 406, and a third electric push rod 407.

[0034] The second electric push rod 403 drives the extension plate 404 to extend and retract horizontally within the limiting plate 402. Rollers 405 reduce friction during the movement of the extension plate 404. The hanging rod 406 is directly used to hang clothing. The third electric push rod 407 is hinged between the hanging rod 406 and the extension plate 404, driving the hanging rod 406 to swing at an angle. By adjusting the horizontal distance between the two hanging rods 406 using the second electric push rod 403, clothing of different shoulder widths and sizes can be clamped or supported. By adjusting the angle of the hanging rod 406 using the third electric push rod 407, clothing can be allowed to naturally stretch out when hanging, preventing new wrinkles caused by gravity.

[0035] Additionally, when the operator hangs the garment on the hanging rod 406, the second adjustment mechanism 4 is activated. Based on the garment size, the second electric push rod 403 automatically adjusts the distance between the two side extension plates 404, thereby adjusting the width of the two hanging rods to stably support or clamp the shoulders of the garment. At the same time, the third electric push rod 407 can fine-tune the angle of the hanging rods to ensure the garment is hung in the optimal position.

[0036] Example 3 A heating mechanism 5 is provided at the bottom of the overlapping plate 307. The heating mechanism 5 includes a second motor 501, a heat collection cylinder 502, a bracket 503, a heat collection plate 504, a nozzle 505, an electric telescopic rod 506, and a hot air blower 507. The second motor 501 is installed on the top of the overlapping plate 307. The heat collection cylinder 502 is connected to the output shaft of the second motor 501. A bracket 503 is installed on the outside of the bracket 503. The heat collection plate 504 is hinged to the front side of the bracket 503. The nozzle 505 is installed on the front side of the heat collection plate 504. The electric telescopic rod 506 is hinged to the rear side of the heat collection plate 504. The hot air blower 507 is installed on the outside of the overlapping plate 307.

[0037] The hot air blower 507 is externally connected to a first conduit 6, and a rotary joint is installed on the outside of the heat collection cylinder 502. The side of the first conduit 6 away from the hot air blower 507 is connected to the rotary joint. Second conduits 7 are installed on both the left and right sides of the heat collection cylinder 502. The second conduits 7 are connected to the heat collection plate 504. Both the first conduit 6 and the second conduit 7 are corrugated hoses. A temperature sensor 8 is installed on the outside of the heat collection cylinder 502.

[0038] In this embodiment, the heating mechanism 5 consists of: a second motor 501, a heat collection cylinder 502, a bracket 503, a heat collection plate 504, a nozzle 505, an electric telescopic rod 506, a hot air blower 507, and a temperature sensor 8.

[0039] The components include: hot air blower 507 (generates hot air), heat collector cylinder 502 and second motor 501 (collect and store hot air), second motor 501 (drives the heat collector cylinder to rotate to achieve uniform heat mixing), heat collector plate 504 and nozzle 505 (direct hot air to clothing), electric telescopic rod 506 (adjusts the pitch angle of the heat collector plate), and temperature sensor 8 (monitors the temperature of the heat collector cylinder in real time).

[0040] Through the above mechanism, the following can be achieved: Uniform and controllable heating: The rotating heat collection cylinder ensures uniform heat distribution, and with the adjustable nozzle, it can iron clothes from all directions without dead angles; Intelligent temperature adjustment: The temperature sensor provides feedback and can set and maintain a suitable temperature for different fabrics such as cotton, silk, and synthetic fibers, avoiding local overheating and damage to clothes; Wrinkle removal: Hot air acts from the inside of the clothes to the outside, which can keep the clothes upright when hanging and effectively remove small wrinkles on the surface.

[0041] In summary, this intelligent hanging conveyor device for garment production should be operated according to the following steps: Step 1: System Power-On and Reset: The device is powered on, and the actuators in the first adjusting mechanism 3, the second adjusting mechanism 4, and the heating mechanism 5 reset to their initial positions. Parameter Setting: The operator or the host computer control system presets the clothing type, size, and corresponding process parameters according to the current production order. Key preset parameters include: Hanging rod width: corresponds to the extension and retraction of the second electric push rod 403 in the second adjustment mechanism 4, and is used to adjust the distance between the hanging rods 406 on both sides; Ironing temperature: The output temperature setting value of the hot air blower 507 in the heating mechanism 5 is controlled by the temperature sensor 8 in a closed loop. This may also include the transport path, dwell time at a specific workstation, or attitude angle, etc.

[0042] Step 2: Loading and Clamping Stage Clothing hanging: The clothes to be processed are hung on the hanging rod 406 of the second adjustment mechanism 4 by a person or a robot. Automatic Adaptation and Fixing: Width Adjustment: The second electric push rod 403 drives the extension plate 404 to move horizontally within the limiting plate 402 according to preset parameters, thereby adjusting the horizontal distance between the two hanging rods 406 to adapt to clothing with different shoulder widths or sizes, achieving stable support or clamping. The rollers 405 ensure smooth movement. Angle adjustment: The third electric push rod 407 can drive the hanging rod 406 to swing slightly, so that the clothes can be hung in a natural and comfortable posture, avoiding the formation of new wrinkles.

[0043] Step 3: Intelligent Conveying and Positioning Stage Main line conveyor: Driven by the electric slide rail 2, the slide 301 of the first adjusting mechanism 3 carries the entire hanging unit with the fixed clothes along the production line; Precise workstation adjustment: When garments are conveyed to specific workstations such as sewing and quality inspection, the first adjustment mechanism 3 performs multi-dimensional fine-tuning to optimize the operating position. Forward and backward adjustment: The first electric push rod 302 pushes the fixing plate 303 and the entire hanging unit to move forward and backward, so that the clothes are closer to or further away from the operator; Rotation adjustment: The first motor 304 drives the turntable 305 to rotate, which in turn drives the garment to rotate as a whole through the extension rod 306 and the overlapping plate 307, making it easy to work from different angles.

[0044] Step 4: Dynamic ironing to prevent wrinkles Entering the ironing section: When the garments are conveyed to the ironing section of the production line, the heating mechanism 5 is activated; Hot air generation and delivery: Hot air is generated by the hot air blower 507 and delivered to the continuously rotating heat collection cylinder 502 through the first duct 6 and the rotary joint, driven by the second motor 501. Rotation helps to evenly mix the heat; Intelligent temperature control: The system calls preset temperature parameters based on the fabric material of the clothing. Temperature sensor 8 monitors the temperature of the heat collector 502 in real time and provides feedback to ensure that the hot air temperature is stable and suitable, preventing overheating and damage to clothing; Uniform spraying and dynamic ironing: The uniform hot air is distributed to the heat collection plate 504 through the second duct 7 and finally sprayed out from the nozzle 505. The electric telescopic rod 506 can adjust the pitch angle of the heat collection plate 504 so that the hot air can cover different parts of the clothes. At the same time, the clothes are moved or adjusted in coordination by the first adjustment mechanism 3 to achieve dynamic ironing in all directions without dead angles.

[0045] Step 5: Material feeding stage Conveying to the unloading area: After all processing steps, including ironing, the clothes are conveyed to the designated unloading area by the first adjusting mechanism 3. The second electric push rod 403 of the second adjusting mechanism 4 is activated, which relaxes the spacing of the hanging rod 406, allowing the operator to easily remove the flat finished clothes.

[0046] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal communication between two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0047] The above are merely embodiments of the present invention and do not limit the patent scope of the present invention. Any equivalent structural or procedural transformations made based on the content of the present invention specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of the present invention.

Claims

1. An intelligent hanging conveyor device for garment production, characterized in that, Includes a workbench (1), an electric slide rail (2) is installed on the outside of the workbench (1), a first adjustment mechanism (3) is provided on the outside of the electric slide rail (2), and a second adjustment mechanism (4) is provided on the outside of the electric slide rail (2). The first adjustment mechanism (3) includes a slide block (301), a first electric push rod (302), a fixed plate (303), a first motor (304), a turntable (305), an extension rod (306), and a connecting plate (307). The slide block (301) is slidably connected to the outside of the electric slide rail (2). The first electric push rod (302) is fixedly installed on the outside of the slide block (301). The output end of the first electric push rod (302) is connected to the fixed plate (303). The first motor (304) is installed on the rear side of the fixed plate (303). The turntable (305) is installed at the output shaft of the first motor (304). The extension rod (306) is connected to the front side of the turntable (305). The connecting plate (307) is installed at the front end of the extension rod (306).

2. The intelligent hanging conveyor device for garment production according to claim 1, characterized in that: The turntable (305) is located at the front end of the fixed plate (303). The output shaft of the first motor (304) passes through the fixed plate (303) and is connected to the turntable (305). The number of overlapping plates (307) is not less than ten.

3. The intelligent hanging conveyor device for garment production according to claim 1, characterized in that: The second adjustment mechanism (4) includes a support rod (401), a limiting plate (402), a second electric push rod (403), an extension plate (404), a roller (405), a hanging rod (406), and a third electric push rod (407). The support rod (401) is fixedly installed at the bottom of the overlapping plate (307). The limiting plate (402) is installed at the bottom of the support rod (401). The second electric push rod (403) is installed inside the limiting plate (402). The extension plate (404) is movably installed inside the limiting plate (402). The roller (405) is installed outside the extension plate (404). The hanging rod (406) is installed outside the overlapping plate (307). The third electric push rod (407) is movably installed outside the hanging rod (406).

4. The intelligent hanging conveyor device for garment production according to claim 1, characterized in that: Each of the overlapping plates (307) has two support rods (401) at its bottom, and the bottoms of the two support rods (401) are respectively connected to the two limiting plates (402).

5. The intelligent hanging conveyor device for garment production according to claim 1, characterized in that: The opposite sides of the two second electric push rods (403) are respectively connected to the inner walls of the two limiting plates (403), and the opposite sides of the two extension plates (404) are respectively connected to the two second electric push rods (403).

6. The intelligent hanging conveyor device for garment production according to claim 1, characterized in that: The opposite sides of the two extension plates (404) extend to the outside of the limiting plate (403) and are hinged to the two hanging rods (406). Each limiting plate (403) is provided with four rollers (405).

7. The intelligent hanging conveyor device for garment production according to claim 1, characterized in that: The four rollers (405) are divided into two groups, with two rollers (405) in each group. The two groups of rollers (405) are respectively connected to the top and bottom of the extension plate (404). The two third electric push rods (407) are respectively hinged to the two extension plates (404) on the side away from the hanging rod (406).

8. The intelligent hanging conveyor device for garment production according to claim 1, characterized in that: A heating mechanism (5) is provided at the bottom of the overlapping plate (307). The heating mechanism (5) includes a second motor (501), a heat collection cylinder (502), a bracket (503), a heat collection plate (504), a nozzle (505), an electric telescopic rod (506), and a hot air blower (507). The second motor (501) is installed on the top of the overlapping plate (307). The heat collection cylinder (502) is connected to the output shaft of the second motor (501). A bracket (503) is installed on the outside of the bracket (503). A heat collection plate (504) is hinged to the front side of the bracket (503). A nozzle (505) is installed on the front side of the heat collection plate (504). An electric telescopic rod (506) is hinged to the rear side of the heat collection plate (504). A hot air blower (507) is installed on the outside of the overlapping plate (307).

9. The intelligent hanging conveyor device for garment production according to claim 8, characterized in that: The hot air blower (507) is externally connected to a first conduit (6), and the heat collection cylinder (502) is externally mounted with a rotary joint. The side of the first conduit (6) away from the hot air blower (507) is connected to the rotary joint.

10. The intelligent hanging conveyor device for garment production according to claim 8, characterized in that: The heat collection cylinder (502) is equipped with second conduits (7) on both the left and right sides. The second conduits (7) are connected to the heat collection plate (504). The first conduit (6) and the second conduit (7) are both corrugated hoses. A temperature sensor (8) is installed on the outside of the heat collection cylinder (502).

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