Ordered winding equipment for cables and using method thereof

Abstract

The invention belongs to the technical field of cable winding, and particularly relates to orderly winding equipment for cables and a using method thereof.The orderly winding equipment comprises a base and side plates fixed to the two sides of the end face of the base, a winding drum is arranged between the two side plates, and the two side plates are provided with winding driving units used for driving the winding drum to rotate; a cable arranging unit is installed between the two side plates, a cable is wound on the outer side of the winding drum through the cable arranging unit, a controller is installed on the side wall of one side plate, the cable winding device further comprises a top plate, the top plate is fixed to the tops of the two side plates, a positioning column is arranged below the top plate and is arranged over the winding drum, and the winding drum is fixed to the top of the top plate. The top plate is provided with a resistance metering mechanism connected with the positioning columns. According to the cable winding device, the cable winding orderliness can be ensured, personnel can be automatically reminded when the winding drum vibrates excessively, and meanwhile eccentric wear of a bearing of the driving shaft due to long-term uneven stress can be avoided.

Description

Technical Field

[0001] This invention belongs to the field of cable winding technology, and in particular relates to an orderly winding device for cables and its usage method. Background Technology

[0002] Cable winding equipment is widely used in power, communications and other fields. It is responsible for winding and storing cables. Orderly winding is the key to cable production, storage and subsequent use. It can avoid cables from being scattered, knotted and damaged, ensure transportation and laying efficiency, improve cable winding density and space utilization, and ensure smooth subsequent cable laying. It is essential to maintain the quality and stability of cable products.

[0003] Currently, cable winding equipment mainly consists of two parts: a winding mechanism for winding cables and a cable laying mechanism for evenly arranging cables on the winding mechanism. For example, a cable orderly winding device disclosed in patent publication number CN112027788A has a winding mechanism that pulls the cable taut and moves back and forth to evenly and orderly wind the cable onto the winding drum. As the number of layers of cable on the winding drum increases, the winding diameter increases with each additional layer. At this point, it is necessary to adjust the winding speed of the winding drum or the moving speed of the cable laying mechanism to match the increased winding speed due to the increased winding diameter, ensuring uniform cable spacing. However, in actual winding, the slight gap deviation and diameter fluctuation of each layer of cable will accumulate with the number of layers (for example, due to the cable material, the outer insulation layer of the cable is compressed differently after winding, resulting in a difference between the actual diameter and the preset diameter). This causes a deviation between the actual winding diameter and the preset value, disrupting the synchronization between the winding speed and the cable laying speed, and leading to problems such as cable overlap and accumulation, affecting the orderly winding. Summary of the Invention

[0004] The purpose of this invention is to address the above-mentioned problems by providing an orderly winding device for cables and a method for using it.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: an orderly winding device for cables, comprising a base and side plates fixed on both sides of the end face of the base, a winding drum disposed between the two side plates, and a winding drive unit for driving the winding drum to rotate installed on the two side plates, a cable routing unit installed between the two side plates, and the cable being wound around the outside of the winding drum via the cable routing unit, a controller being installed on the side wall of one of the side plates, and further comprising: A top plate is fixed to the top of the two side plates. A positioning post is provided below the top plate and is positioned directly above the winding drum. A resistance measuring mechanism connected to the positioning post is installed on the top plate, and the controller controls the winding drive unit to work according to the electrical signal strength of the resistance measuring mechanism. A vibration metering unit is installed at the bottom of the top plate, and the vibration metering unit is used to measure the vibration frequency and amplitude of the winding drum; The tension balancing unit is installed on the side wall of the two side plates and is used to balance the unidirectional tension on the winding drive unit.

[0006] Preferably, the winding drive unit includes a drive shaft rotatably connected to the sidewalls of two side plates, and the winding cylinder is detachably installed between the two drive shafts, wherein a winding drive motor electrically connected to a controller is fixed to the sidewall of one of the side plates.

[0007] Preferably, the wiring unit includes a movable seat disposed between the two side plates, the two movable seats are jointly equipped with a reciprocating screw drive mechanism for driving the movable seat to move, a U-shaped plate is installed on the top of the movable seat, a tension balancing mechanism is installed inside the U-shaped plate, and a positioning switch for detecting the position of the movable seat is fixed on the side wall of each of the two side plates.

[0008] Preferably, the resistance measuring mechanism includes an insulating column fixedly connected to the top of the positioning column, and the top of the insulating column slides through the top plate. An insulating cylinder coaxial with the insulating column is fixed to the top of the top plate. A resistance rod is fixed to the top of the insulating column. A conductive ring that slides and fits with the resistance rod is fixed inside the insulating cylinder. The controller controls the winding drive motor to work according to the electrical signal strength of the circuit connecting the conductive ring and the resistance rod.

[0009] Preferably, the vibration metering unit includes a light shield that is slidably sleeved on the outside of the insulating column and fixed to the bottom of the top plate. A spotlight is fixedly inserted into the side wall of the light shield. A photoelectric switch is fixed on the inner side wall of the light shield opposite to the spotlight. The side wall of the insulating column has multiple light-transmitting holes. The light emitted by the spotlight shines on the photoelectric switch through the light-transmitting holes. Both the spotlight and the photoelectric switch are electrically connected to the controller.

[0010] Preferably, the tension balancing unit includes mounting sleeves sleeved on the outside of the two drive shafts. The mounting sleeves are fixedly connected to the side plates. Rotary sleeves are rotatably connected to the outside of the mounting sleeves. Electric push rods are fixedly inserted into the side walls of the two rotary sleeves. An arc-shaped plate is fixed to the movable end of the electric push rod, and multiple ball bearings are rotatably connected to the inner arc surface of the arc-shaped plate. The arc-shaped plate abuts against the shaft wall on one side of the drive shaft through the ball bearings. The electric push rod applies a unidirectional reverse thrust to the drive shaft through the arc-shaped plate and the ball bearings. The unidirectional reverse thrust is opposite to the direction of the cable tension on the winding drum. The two rotary sleeves are fixedly connected to a connecting column. One of the side plates is equipped with an angle driving component that drives the rotary sleeve to rotate. The controller controls the operation of the angle driving component according to the electrical signal strength of the circuit connecting the conductive ring and the resistance rod.

[0011] Preferably, the tension balancing mechanism includes a feed guide wheel and a discharge guide wheel rotatably disposed inside the U-shaped plate, with the discharge guide wheel positioned between the feed guide wheel and the winding drum. An electromagnetic push rod is fixedly inserted into the top of the U-shaped plate, and the movable end of the electromagnetic push rod is positioned between the feed guide wheel and the discharge guide wheel. A movable plate is fixed to the movable end of the electromagnetic push rod, and a mounting frame is disposed below the movable plate. A tension wheel is rotatably connected inside the mounting frame, and an elastic telescopic component connected to the movable plate is mounted on the top of the mounting frame. A pressure detector is fixed between the mounting frame and the movable plate, and the controller controls the electric push rod to operate based on the electrical signal fed back by the pressure detector.

[0012] Preferably, the winding drum has a wire insertion hole on its wall, and a wire fixing sleeve is fixed inside the wire insertion hole.

[0013] A method of using an orderly winding device for cables, the method comprising the following steps: Step 1: After passing one end of the cable to be wound through the tension balancing mechanism, first lift the positioning post upwards, then insert the end of the cable into the fixing sleeve on the wall of the winding drum, and lower the positioning post so that the positioning post is above the cable. Step 2: Select the corresponding working program on the controller according to the type of cable. Then the controller controls the tension balancing mechanism to tension the cable. Step 3: The controller controls the winding drive unit to work based on the electrical signal fed back by the resistance metering mechanism, and at the same time controls the cable laying unit to work. The winding drive unit drives the winding drum to wind the cable. Step 4: The vibration metering unit periodically feeds back electrical signals to the controller, and when the number of electrical signals reaches the threshold, the controller issues a voice prompt through the voice module. Step 5: The controller controls the tension balancing unit to work based on the electrical signals fed back by the resistance metering mechanism and the tension balancing mechanism. Step 6: After the controller controls the winding drive unit to work for a certain period of time, it will stop working and the controller's voice module will issue a voice prompt. The staff can then cut the cable and remove it from the winding drum.

[0014] Compared with existing technologies, the advantages of an orderly winding device for cables and its application method are: The cable can be wound and wound up by the cooperation of the base, side plate, winding drum, winding drive unit, cable laying unit and controller. The top plate, positioning column and resistance measuring mechanism can work together to control the winding drive unit to maintain a suitable winding speed based on the actual winding diameter of the cable, thereby ensuring the synchronization of winding speed and cable laying speed and effectively ensuring the orderly winding of the cable.

[0015] The vibration metering unit can detect the vibration frequency and amplitude of the winding drum during the cable winding diameter monitoring process. When the vibration frequency and amplitude of the winding drum are too high, it will automatically remind the personnel to avoid the winding drum from vibrating excessively due to uneven wear or other reasons, which would affect the orderly winding of the cable.

[0016] By setting up a tension balancing unit, a force opposite to the direction of the cable tension on the drive shaft can be automatically applied to the drive shaft. This can effectively prevent the drive shaft from bearing uneven wear caused by long-term exposure to tension in one direction. At the same time, it can be used in conjunction with a resistance metering mechanism to automatically adjust the direction of the force and ensure the balance of the bearing. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural schematic diagram of an orderly winding device for cables and its usage method provided by the present invention; Figure 2 This is a three-dimensional structural diagram of the cable winding unit of an orderly winding device for cables and its usage method provided by the present invention; Figure 3 This is a three-dimensional structural diagram of the back of an orderly winding device for cables and its usage method provided by the present invention; Figure 4 This is a schematic diagram of the internal structure of an insulating cylinder for an orderly winding device for cables and its usage method provided by the present invention; Figure 5 This invention provides an orderly winding device for cables and a method for using it. Figure 4 Enlarged view of the structure of section A; Figure 6 This is a top view of the winding drum of an orderly winding device for cables and its usage method provided by the present invention. Figure 7 This invention provides an orderly winding device for cables and a method for using it. Figure 6 Enlarged view of the structure of section B; Figure 8 This invention provides an orderly winding device for cables and a method for using it. Figure 2 Enlarged view of the structure of section C.

[0018] In the diagram: 1. Base, 2. Side plate, 3. Winding drum, 4. Winding drive unit, 41. Drive shaft, 42. Winding drive motor, 5. Cable laying unit, 51. Movable seat, 52. Reciprocating screw drive mechanism, 53. U-shaped plate, 54. Positioning switch, 6. Controller, 7. Top plate, 8. Positioning column, 9. Resistance measuring mechanism, 91. Insulating column, 92. Insulating cylinder, 93. Resistance rod, 94. Conductive ring, 10. Vibration measuring unit, 101. Light shield, 102. Spotlight, 103. Photoelectric switch 104 Light-transmitting hole, 11 Tension balancing unit, 111 Mounting sleeve, 112 Rotating sleeve, 113 Electric push rod, 114 Arc plate, 115 Ball bearing, 116 Connecting column, 117 Angle drive assembly, 12 Tension balancing mechanism, 121 Feed guide wheel, 122 Discharge guide wheel, 123 Electromagnetic push rod, 124 Movable plate, 125 Mounting bracket, 126 Tensioning wheel, 127 Elastic telescopic assembly, 128 Pressure detector, 13 Wire fixing sleeve. Detailed Implementation

[0019] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.

[0020] like Figures 1-8 As shown, an orderly winding device for cables includes a base 1 and side plates 2 fixed on both sides of the end face of the base 1. A winding drum 3 is disposed between the two side plates 2, and a winding drive unit 4 for driving the winding drum 3 to rotate is installed on the two side plates 2. The winding drive unit 4 includes a drive shaft 41 rotatably connected to the side walls of the two side plates 2. The winding drum 3 is detachably installed between the two drive shafts 41. A winding drive motor 42 electrically connected to a controller 6 is fixed to the side wall of one of the side plates 2.

[0021] A cable routing unit 5 is installed between the two side plates 2, and the cable is wound around the outside of the winding drum 3 via the cable routing unit 5. A controller 6 is installed on the side wall of one of the side plates 2. The cable routing unit 5 includes a movable seat 51 disposed between the two side plates 2. The two movable seats 51 are jointly equipped with a reciprocating screw drive mechanism 52 for driving the movable seat 51 to move. A U-shaped plate 53 is installed on the top of the movable seat 51. A tension balancing mechanism 12 is installed inside the U-shaped plate 53. A positioning switch 54 for detecting the position of the movable seat 51 is fixed on the side wall of both side plates 2. The positioning switch 54 can determine the position of the movable seat 51 by emitting light and calculating the time required to receive the reflected light signal.

[0022] The top plate 7 is fixed to the top of the two side plates 2. A positioning post 8 is located below the top plate 7 and is positioned directly above the winding drum 3. A resistance measuring mechanism 9 connected to the positioning post 8 is installed on the top plate 7. The controller 6 controls the winding drive unit 4 to operate based on the electrical signal strength of the resistance measuring mechanism 9. The resistance measuring mechanism 9 includes an insulating post 91 fixedly connected to the top of the positioning post 8, with the top of the insulating post 91 sliding through the top plate 7. An insulating cylinder 92 coaxial with the insulating post 91 is fixed to the top of the top plate 7. A resistance rod 93 is fixed to the top of the insulating post 91. An insulating cylinder 92 is fixed inside the insulating cylinder 92. The conductive ring 94 is slidably sleeved on the resistance rod 93. The controller 6 controls the winding drive motor 42 to work based on the electrical signal strength of the circuit connecting the conductive ring 94 and the resistance rod 93. The detection module of the controller 6 can detect the current signal strength of the circuit connecting the conductive ring 94 and the resistance rod 93. In order to prevent the cable from bulging due to local excessive thickness of the outer insulation layer of the cable caused by process reasons, which would affect the accurate measurement of the actual diameter by the positioning post 8, a diameter detector can be installed at the feeding end of the cable laying unit 5 to specifically detect the phenomenon of unqualified cable outer diameter thickness and provide an alarm prompt.

[0023] The vibration measuring unit 10 is installed at the bottom of the top plate 7 and is used to measure the vibration frequency and amplitude of the winding drum 3. The vibration measuring unit 10 includes a light shield 101 that is slidably sleeved on the outside of the insulating column 91 and fixed to the bottom of the top plate 7. A spotlight 102 is fixedly inserted into the side wall of the light shield 101. A photoelectric switch 103 is fixed on the inner side wall of the side of the light shield 101 opposite to the spotlight 102. The side wall of the insulating column 91 has multiple light-transmitting holes 104. The light emitted by the spotlight 102 shines on the photoelectric switch 103 through the light-transmitting holes 104. The spotlight 102 and the photoelectric switch 103 are both electrically connected to the controller 6. The photoelectric switch 103 can convert the light signal into an electrical signal and feed it back to the controller 6.

[0024] A tension balancing unit 11 is installed on the side walls of the two side plates 2, and the tension balancing unit 11 is used to balance the unidirectional tension received by the winding drive unit 4. The tension balancing unit 11 includes a mounting sleeve 111 sleeved on the outside of the two drive shafts 41. The mounting sleeve 111 is fixedly connected to the side plate 2. A rotating sleeve 112 is rotatably connected to the outside of the mounting sleeve 111. An electric push rod 113 is fixedly inserted into the side wall of each of the two rotating sleeves 112. An arc-shaped plate 114 is fixed to the movable end of the electric push rod 113, and a plurality of balls 115 are rotatably connected to the inner arc surface of the arc-shaped plate 114. The arc-shaped plate 114 is connected to the balls 115. 15 abuts against the shaft wall on one side of the drive shaft 41. The electric push rod 113 applies a unidirectional reverse thrust to the drive shaft 41 through the arc plate 114 and the ball 115. The unidirectional reverse thrust is opposite to the direction of the cable tension on the winding drum 3. The two rotating sleeves 112 are fixedly connected to the connecting column 116. One of the side plates 2 is equipped with an angle drive assembly 117 that drives the rotating sleeve 112 to rotate. The controller 6 controls the angle drive assembly 117 to work according to the electrical signal strength of the circuit connecting the conductive ring 94 and the resistance rod 93. The angle drive assembly 117 includes components such as an angle drive motor, gears, and bearings.

[0025] The tension balancing mechanism 12 includes a feed guide wheel 121 and a discharge guide wheel 122 rotatably disposed inside the U-shaped plate 53. The discharge guide wheel 122 is disposed between the feed guide wheel 121 and the winding drum 3. An electromagnetic push rod 123 is fixedly inserted into the top of the U-shaped plate 53, and the movable end of the electromagnetic push rod 123 is located between the feed guide wheel 121 and the discharge guide wheel 122. A movable plate 124 is fixed to the movable end of the electromagnetic push rod 123. A mounting frame 125 is disposed below the movable plate 124. A tensioning wheel 126 is rotatably connected inside the mounting frame 125. An elastic telescopic component 127 connected to the movable plate 124 is mounted on the top of the mounting frame 125. A pressure detector 128 is fixed between the mounting frame 125 and the movable plate 124. The controller 6 controls the electric push rod 113 to work according to the electrical signal fed back by the pressure detector 128, which can keep the cable under stable tension.

[0026] The winding drum 3 has a wire insertion hole on its wall, and a wire fixing sleeve 13 is fixed inside the wire insertion hole. The wire fixing sleeve 13 can help fix the cable.

[0027] The operating principle of this invention is explained as follows: One end of the cable to be wound is passed sequentially through the feed guide wheel 121, the tension wheel 126, and the discharge guide wheel 122. Then, the positioning post 8 is first lifted upwards, and then the end of the cable is inserted into the cable fixing sleeve 13 on the wall of the winding drum 3 (the inner diameter of the cable fixing sleeve 13 is smaller than the cable diameter to facilitate fixing the cable end). The positioning post 8 is then lowered so that it is above the cable. According to the type of cable, the corresponding working program is selected on the controller 6. Subsequently, the controller 6 controls the electromagnetic push rod 123 to work. The electromagnetic push rod 123 drives the tension wheel 126 to move downwards through the movable plate 124, the pressure detector 128, and the mounting bracket 125, thereby tensioning the cable. After the pressure detector 128 detects that the pressure has reached the threshold, the pressure detector 128 will send an electrical signal back to the controller 6. At this time, the controller 6 controls the electromagnetic push rod 123 to maintain the current thrust, and then controls the winding drive motor 42 to work. 2. The winding drum 3 is driven to rotate by the drive shaft 41. Since one end of the cable is fixed to the winding drum 3 by the cable fixing sleeve 13, the cable will be wound on the winding drum 3 when the winding drum 3 rotates. At the same time, the controller 6 controls the reciprocating screw drive mechanism 52 to work (the reciprocating screw drive mechanism 52 includes components such as a reciprocating drive motor, a reciprocating screw, a screw nut, a bearing, and a slide rod. The movable seat 51 is installed on the reciprocating screw through the screw nut, and the reciprocating drive motor drives the reciprocating screw to rotate). At this time, the movable seat 51 moves synchronously. The movable seat 51 drives the cable to move along the axis of the winding drum 3 through the U-shaped plate 53 and the tension balancing mechanism 12, so that the cable can be evenly wound on the winding drum 3. When the movable seat 51 moves to the set position, the positioning switch 54 on this side will detect that the movable seat 51 is in place. At this time, the positioning switch 54 will send an electrical signal to the controller 6. Then the controller 6 controls the reciprocating screw drive mechanism 52 to drive the movable seat 51 to move back in the opposite direction. When the positioning switch 54 sends an electrical signal to the controller 6, the detection module of the controller 6 detects the current signal strength of the circuit connecting the conductive ring 94 and the resistance rod 93, and controls the output power of the winding drive motor 42 according to the current signal strength. Since the cable supports the positioning post 8 when it is wound on the winding drum 3, causing the positioning post 8 to move upwards, taking the first layer of cable winding as an example, if the cable is not tightly attached to the winding drum 3, the diameter of the cable after the first layer of winding will be too large. Conversely, if the cable is over-wound, the cable insulation sleeve will be excessively compressed, and the diameter of the cable after the first layer of winding will be too large. The diameter of the cable winding is too small, and the positioning post 8 contacts the top of the outermost layer of the cable under the action of gravity. Therefore, the position of the positioning post 8 can be used to determine the cable winding diameter. When the cable winding diameter is too large, the controller 6 controls the winding drive motor 42 to reduce the output power and reduce the winding speed of the cable. Conversely, it controls the winding drive motor 42 to increase the output power. With the moving speed of the movable seat 51 remaining constant, the output power of the winding drive motor 42 can be controlled according to the actual diameter of the cable after winding, so that the winding speed matches the cable laying speed and ensures the orderly winding of the cable. Secondly, during the cable winding process, if the winding drum 3 vibrates excessively due to bearing wear or other reasons, the vibration force will be transmitted through the cable to the positioning post 8, causing the positioning post 8 to vibrate synchronously. At this time, the insulating post 91 will move up and down. After the controller 6 is activated, it will control the spotlight 102 and photoelectric switch 103 to work. The light emitted by the spotlight 102 shines on the photoelectric switch 103 through the light-transmitting hole 104. After receiving a light signal, the photoelectric switch 103 will feed back an electrical signal to the counting module of the controller 6. When the insulating post 91 moves at high frequency and high amplitude, the amplitude and frequency of the movement of the insulating post 91 increase synchronously. At this time, the number of light-transmitting holes 104 at the spotlight 102 and photoelectric switch 103 increases, thereby causing the photoelectric switch 103 to move up and down. As the number of electrical signals fed back to controller 6 increases, controller 6 resets the number of electrical signals measured by the counting module to zero every minute. If, within one minute, the number of electrical signals received by the counting module of controller 6 from photoelectric switch 103 exceeds the threshold (this threshold can be preset by controller 6; when insulating column 91 moves upward due to the increase in cable winding diameter, the upward movement is limited and no high-frequency vibration occurs, so the number of electrical signals fed back by photoelectric switch 103 to controller 6 within one minute will not exceed the threshold, and there will be no false alarm due to the increase in cable winding diameter), controller 6 will issue a voice prompt through its own voice module to remind personnel to check and repair the cause of excessive vibration of winding drum 3 in a timely manner, so as to avoid excessive vibration of winding drum 3 affecting the orderly winding of cable; Meanwhile, during the operation of the winding drum 3, the cable needs to maintain a certain tension. Therefore, when the winding drum 3 is winding, it needs to pull the cable. At this time, the winding drum 3 will be subjected to the tension of the cable. Since the cable is always on one side of the winding drum 3, the winding drum 3 will be subjected to unidirectional tension for a long time, which may cause uneven wear of the bearing at the drive shaft 41. To prevent this phenomenon, the electric push rod 113 pushes the arc plate 114, and the ball bearing 115 applies a thrust to the drive shaft 41 in the opposite direction of the tension (the pushing force applied by the electric push rod 113 to the arc plate 114 to the drive shaft 41 is set according to the pressure detected by the pressure detector 128). This can balance the unidirectional tension on the drive shaft 41 to a certain extent, avoid uneven wear of the bearing, and improve the stability of the rotation of the winding drum 3. At the same time, as the number of layers of cable winding increases, the diameter of the outermost cable increases, while the height of the discharge guide wheel 122 remains unchanged. Therefore, the tension of the cable on the winding drum 3 will change from the original horizontal state. To improve the balance of the bearing, the controller 6 controls the angle drive assembly 117 (which includes an angle drive motor, gears, bearings, etc.) to drive the rotating sleeve 112 to rotate, based on the current signal strength of the circuit connecting the conductive ring 94 and the resistance rod 93. This causes the direction of the pushing force applied by the electric push rod 113 to the drive shaft 41 to change synchronously, ensuring the balance of the bearing. (For example, as the diameter of the outermost layer of the cable increases, the height difference between the top of the outermost layer of the cable and the discharge guide wheel 122 increases. At this time, the cable changes from horizontal to inclined, and the direction of the tension applied by the cable to the winding drum 3 also changes to inclined. The controller 6 controls the angle drive assembly 117 to adjust the angle synchronously based on the resistance change detected by the conductive ring 94 and the resistance rod 93, which can ensure that the pushing force and tension applied by the electric push rod 113 to the drive shaft 41 are opposite, thus improving the balance.) After the controller 6 controls the winding drive motor 42 to work for a certain period of time, it will stop working (an encoder or a special meter can be installed at the drive shaft 41 to detect the winding length of the cable. After the length reaches the set value, the controller 6 controls the winding drive motor 42 to stop working), and the voice module of the controller 6 will issue a voice prompt. The staff can then cut the cable and remove it from the winding drum 3.

[0028] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. An orderly winding device for cables, comprising a base (1) and side plates (2) fixed on both sides of the end face of the base (1), a winding drum (3) is disposed between the two side plates (2), and a winding drive unit (4) for driving the winding drum (3) to rotate is installed on the two side plates (2), a cable routing unit (5) is installed between the two side plates (2), and the cable is wound around the outside of the winding drum (3) through the cable routing unit (5), wherein a controller (6) is installed on the side wall of one of the side plates (2), characterized in that, Also includes: The top plate (7) is fixed on the top of the two side plates (2). A positioning post (8) is provided below the top plate (7), and the positioning post (8) is located directly above the winding drum (3). The top plate (7) is equipped with a resistance measuring mechanism (9) connected to the positioning post (8), and the controller (6) controls the winding drive unit (4) to work according to the electrical signal strength of the resistance measuring mechanism (9). A vibration metering unit (10) is installed at the bottom of the top plate (7), and the vibration metering unit (10) is used to measure the vibration frequency and amplitude of the winding drum (3); A tension balancing unit (11) is installed on the sidewalls of the two side plates (2), and the tension balancing unit (11) is used to balance the unidirectional tension of the winding drive unit (4).

2. The orderly winding device for cables according to claim 1, characterized in that, The winding drive unit (4) includes a drive shaft (41) rotatably connected to the side walls of two side plates (2), and the winding cylinder (3) is detachably installed between the two drive shafts (41). A winding drive motor (42) electrically connected to the controller (6) is fixed to the side wall of one of the side plates (2).

3. The orderly winding device for cables according to claim 2, characterized in that, The wiring unit (5) includes a movable seat (51) disposed between the two side plates (2). The two movable seats (51) are jointly equipped with a reciprocating screw drive mechanism (52) for driving the movable seat (51) to move. A U-shaped plate (53) is installed on the top of the movable seat (51). A tension balancing mechanism (12) is installed inside the U-shaped plate (53). A positioning switch (54) for detecting the position of the movable seat (51) is fixed on the side wall of both side plates (2).

4. The orderly winding device for cables according to claim 3, characterized in that, The resistance measuring mechanism (9) includes an insulating column (91) fixedly connected to the top of the positioning column (8), and the top of the insulating column (91) slides through the top plate (7). An insulating cylinder (92) coaxial with the insulating column (91) is fixed on the top of the top plate (7). A resistance rod (93) is fixed on the top of the insulating column (91). A conductive ring (94) that slides and fits with the resistance rod (93) is fixed inside the insulating cylinder (92). The controller (6) controls the winding drive motor (42) to work according to the electrical signal strength of the circuit connecting the conductive ring (94) and the resistance rod (93).

5. The orderly winding device for cables according to claim 4, characterized in that, The vibration metering unit (10) includes a light shield (101) that is slidably sleeved on the outside of the insulating column (91) and the light shield (101) is fixed to the bottom of the top plate (7). A spotlight (102) is fixedly inserted into the side wall of the light shield (101). A photoelectric switch (103) is fixed on the inner side wall of the light shield (101) opposite to the spotlight (102). A plurality of light-transmitting holes (104) are opened on the side wall of the insulating column (91). The light emitted by the spotlight (102) shines on the photoelectric switch (103) through the light-transmitting holes (104). The spotlight (102) and the photoelectric switch (103) are both electrically connected to the controller (6).

6. The orderly winding device for cables according to claim 4, characterized in that, The tension balancing unit (11) includes a mounting sleeve (111) sleeved on the outside of two drive shafts (41). The mounting sleeve (111) is fixedly connected to the side plate (2). A rotating sleeve (112) is rotatably connected to the outside of the mounting sleeve (111). An electric push rod (113) is fixedly inserted into the side wall of each of the two rotating sleeves (112). An arc plate (114) is fixed to the movable end of the electric push rod (113). A plurality of balls (115) are rotatably connected to the inner arc surface of the arc plate (114). The arc plate (114) abuts against the drive shaft through the balls (115). (41) On one side of the shaft wall, the electric push rod (113) applies a unidirectional reverse thrust to the drive shaft (41) through the arc plate (114) and the ball (115), and the unidirectional reverse thrust is opposite to the direction of the cable tension on the winding drum (3). The two rotating sleeves (112) are fixedly connected to the connecting column (116), and one of the side plates (2) is equipped with an angle drive assembly (117) that drives the rotating sleeve (112) to rotate. The controller (6) controls the angle drive assembly (117) to work according to the electrical signal strength of the circuit connecting the conductive ring (94) and the resistance rod (93).

7. The orderly winding device for cables according to claim 6, characterized in that, The tension balancing mechanism (12) includes a feed guide wheel (121) and a discharge guide wheel (122) rotatably disposed inside the U-shaped plate (53), with the discharge guide wheel (122) disposed between the feed guide wheel (121) and the winding drum (3). An electromagnetic push rod (123) is fixedly inserted into the top of the U-shaped plate (53), and the movable end of the electromagnetic push rod (123) is located between the feed guide wheel (121) and the discharge guide wheel (122). A movable plate is fixed to the movable end of the electromagnetic push rod (123). (124) A mounting bracket (125) is provided below the movable plate (124). A tensioning wheel (126) is rotatably connected inside the mounting bracket (125). An elastic telescopic component (127) connected to the movable plate (124) is installed on the top of the mounting bracket (125). A pressure detector (128) is fixed between the mounting bracket (125) and the movable plate (124). The controller (6) controls the electric push rod (113) to work according to the electrical signal fed back by the pressure detector (128).

8. The orderly winding device for cables according to claim 3, characterized in that, The winding cylinder (3) has a wire insertion hole on its wall, and a wire fixing sleeve (13) is fixed inside the wire insertion hole.

9. The method of using the orderly winding device for cables according to claim 8, characterized in that, The usage method includes the following steps: Step 1: After passing one end of the cable to be wound through the tension balancing mechanism (12), first lift the positioning post (8) upward, then insert the end of the cable into the cable fixing sleeve (13) on the wall of the winding drum (3), and lower the positioning post (8) so that the positioning post (8) is above the cable. Step 2: Select the corresponding working program on the controller (6) according to the type of cable. Then the controller (6) controls the tension balancing mechanism (12) to work and tension the cable. Step 3: The controller (6) controls the winding drive unit (4) to work according to the electrical signal fed back by the resistance metering mechanism (9), and at the same time controls the cable laying unit (5) to work. The winding drive unit (4) drives the winding drum (3) to wind the cable. Step 4: The vibration metering unit (10) periodically feeds back electrical signals to the controller (6), and after the number of electrical signals reaches the threshold, the controller (6) issues a voice prompt through the voice module. Step 5: The controller (6) controls the tension balancing unit (11) to work based on the electrical signals fed back by the resistance metering mechanism (9) and the tension balancing mechanism (12); Step 6: After the controller (6) controls the winding drive unit (4) to work for a certain period of time, it will stop working and the voice module of the controller (6) will issue a voice prompt. The staff can then cut the cable and remove it from the winding drum (3).

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