Detachable aluminum gusset plate system

Abstract

The invention provides a detachable aluminum gusset plate system, and belongs to the technical field of mounting and dismounting of aluminum gusset plates. The detachable aluminum gusset plate system comprises an aluminum gusset plate body, the top of the aluminum gusset plate body is provided with a main bottom plate, the top of the main bottom plate is provided with two sets of rotating bases, the two sets of rotating bases are arranged in a mirror image mode along the center axis of the main bottom plate, and each set of rotating base is hinged to a clamping plate; and a magnetic driving mechanism is arranged on the main bottom plate. By arranging the magnetic traction mechanism, when external magnetic force acts on the magnetic driving mechanism, the magnetic traction mechanism displaces, pulling force is transmitted through the traction rope connected with the magnetic traction mechanism, the traction rope is connected with the two clamping plates at the same time, unlocking is achieved, and therefore synchronous and non-contact control over the two symmetrical clamping plates is achieved; the problems that a traditional aluminum gusset plate needs to be pried violently or detached from one side, so that efficiency is low, and damage is prone to occurring are fundamentally solved.

Description

Technical Field

[0001] This invention relates to the field of aluminum ceiling panel installation and removal technology, and more specifically, to a detachable aluminum ceiling panel system. Background Technology

[0002] Aluminum ceiling panels are a mainstream decorative material for interior ceilings. Due to their lightweight, fireproof, and corrosion-resistant properties, they are widely used in commercial and residential spaces. However, conventional aluminum ceiling panels are prone to warping and deformation due to changes in temperature and humidity, their own weight, or external stress. This can lead to a mismatch in the interlocking structure between the panel and the keel. Especially in high-humidity environments, the difference in the expansion and contraction rate of aluminum materials can exacerbate the misalignment between the panel edges and the keel grooves, resulting in longitudinal or wavy gaps on the ceiling surface that are difficult to repair. This seriously affects the aesthetics and sealing performance, thus requiring frequent disassembly and reassembly of the aluminum ceiling panels.

[0003] In existing technologies, when disassembling aluminum ceiling panels, multiple unrelated panels often need to be removed to reach the target panel because the clips are mutually restrained. Furthermore, the prying process can easily scratch or deform the surface of adjacent intact panels, resulting in secondary repair costs. Summary of the Invention

[0004] To overcome the above deficiencies, the present invention provides a detachable aluminum ceiling panel system that overcomes or at least partially solves the above technical problems.

[0005] This invention is implemented as follows: This invention provides a detachable aluminum ceiling panel system, including an aluminum ceiling panel body. A main base plate is provided on the top of the aluminum ceiling panel body. Two sets of rotating seats are provided on the top of the main base plate. The two sets of rotating seats are arranged in a mirror image along the central axis of the main base plate. Each set of rotating seats is hinged with a snap-fit ​​plate. A magnetic drive mechanism is provided on the main base plate. A traction rope for synchronously driving the two snap-fit ​​plates to fold inward is provided between the magnetic drive mechanism and the two snap-fit ​​plates.

[0006] In a preferred embodiment, the magnetic drive mechanism includes a fixed bolt traction seat and a sliding magnet. The fixed bolt traction seat is fixedly mounted on the top of the main base plate, and the sliding magnet is slidably disposed inside the fixed bolt traction seat. One end of the traction rope is fixedly connected to the sliding magnet, and the other end of the traction rope is fixedly connected to the snap-fit ​​plate.

[0007] In a preferred embodiment, a strong magnet for providing magnetic repulsion to the sliding magnet is also fixed inside the fixing bolt traction seat, the strong magnet being located below the sliding magnet.

[0008] In a preferred embodiment, a guide ring mechanism is further included. The guide ring system includes a first guide ring, a second guide ring, and a third guide ring. The first guide ring is disposed on the main base plate, and a plurality of the first guide rings are arranged in a linear array.

[0009] In a preferred embodiment, the second guide ring is disposed on the side of the snap-fit ​​plate near the fixing bolt traction seat, and the height of the second guide ring is higher than the height of the first guide ring.

[0010] In a preferred embodiment, the third guide ring is disposed on the fixed bolt traction seat, and the traction rope passes sequentially between the third guide ring, the first guide ring, and the second guide ring.

[0011] In a preferred embodiment, hooks are provided on opposite sides of both snap-fit ​​plates. The hooks are L-shaped, and a spring is provided between the main base plate and the snap-fit ​​plates. The spring is located on the side of the snap-fit ​​plates near the fixing bolt traction seat.

[0012] In a preferred embodiment, the traction rope is a single continuous rope, a magnetic drive device is connected to the middle of the traction rope, two clamping plates are connected to the two ends of the traction rope, the fixing bolt traction seat is cylindrical, the top of the fixing bolt is provided with a through hole for the traction rope to pass through, and the third guide ring is located at the through hole.

[0013] In a preferred embodiment, the traction rope is a steel wire rope, and the first guide ring, the second guide ring, and the third guide ring are all made of ceramic material. The traction rope is connected to the sliding magnet via a detachable hook.

[0014] In a preferred embodiment, the device further includes a channel steel keel and an external magnetic clasp, wherein the channel steel keel is provided with a slot for engaging with the hook.

[0015] The present invention provides a detachable aluminum ceiling panel system, the advantages of which include: 1. By setting up a magnetic traction mechanism, when an external magnetic force acts on the magnetic drive mechanism, the mechanism generates displacement and transmits tension through the traction rope connected to it. Since the traction rope connects to two snap-fit ​​plates at the same time, it unlocks the plates, thereby achieving synchronous, non-contact control of the two symmetrical snap-fit ​​plates. This fundamentally solves the problems of low efficiency and easy damage caused by the need for forceful prying or disassembly from one side of traditional aluminum ceiling panels.

[0016] 2. By setting up a sliding magnet, when the external magnetic attraction component approaches, its magnetic field interacts with the sliding magnet, driving the sliding magnet to slide in a specific direction within the fixed bolt traction seat. The linear motion of the sliding magnet directly pulls the traction rope fixedly connected to it, thereby initiating the subsequent transmission process. This design cleverly transforms external magnetic force into internal mechanical sliding, with a simple and reliable structure. The fixed bolt traction seat acts as a guide rail, ensuring the linearity and stability of the sliding magnet's movement and avoiding the possible deviation or jamming that might result from the magnetic force directly pulling the traction rope.

[0017] 3. By setting up a guide ring mechanism, the first guide ring is set on the main base plate, serving as the first fulcrum that the traction rope passes through after leaving the drive mechanism. Multiple guide rings can form an optimized rope groove path, smoothly and with low loss, guiding the longitudinal or oblique tension from the central drive mechanism to the two sides of the main base plate, preparing for subsequent transmission to the snap-fit ​​plates. This allows for precise guidance and distribution of the traction rope's path and tension. In particular, when the traction rope needs to be distributed from the central drive point to the snap-fit ​​plates on both sides, it can reduce friction, prevent tangling, and ensure balanced force on both sides. Attached Figure Description

[0018] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present invention and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.

[0019] Figure 1 This is a schematic diagram of the overall three-dimensional structure provided by an embodiment of the present invention; Figure 2 Exploded views of the snap-fit ​​plate and the main base plate are provided for embodiments of the present invention; Figure 3 A schematic diagram of the snap-fit ​​plate is provided for embodiments of the present invention; Figure 4 A partial sectional view of the main body of the aluminum ceiling panel after installation is provided for the embodiment of the present invention.

[0020] In the diagram: 1. Aluminum ceiling panel body; 2. Main base plate; 21. Rotating seat; 22. First guide ring; 3. Clip plate; 31. Second guide ring; 32. Hook; 4. Spring piece; 5. Fixing bolt traction seat; 51. Strong magnet; 52. Third guide ring; 6. Traction rope; 7. Channel steel keel. Detailed Implementation

[0021] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0022] Reference Figures 1-4 The present invention provides a technical solution: a detachable aluminum ceiling panel system, including an aluminum ceiling panel body 1, a main base plate 2 is provided on the top of the aluminum ceiling panel body 1, two sets of rotating seats 21 are provided on the top of the main base plate 2, the two sets of rotating seats 21 are arranged in a mirror image along the central axis of the main base plate 2, each set of rotating seats 21 is hinged with a snap-fit ​​plate 3, a magnetic drive mechanism is provided on the main base plate 2, and a traction rope 6 is provided between the magnetic drive mechanism and the two snap-fit ​​plates 3 for synchronously driving the two snap-fit ​​plates 3 to fold inward; By setting up a magnetic traction mechanism, when an external magnetic force acts on the magnetic drive mechanism, the mechanism generates displacement and transmits tension through the traction rope 6 connected to it. Since the traction rope 6 connects to two snap-fit ​​plates 3 at the same time, and they are hinged to the main base plate 2 through the rotating seat 21, the tension will be synchronously converted into the rotational motion of the two snap-fit ​​plates 3 folding inward around the hinge point, thereby unlocking. This achieves synchronous, non-contact control of the two symmetrical snap-fit ​​plates 3, fundamentally solving the problems of low efficiency and easy damage caused by the need for violent prying or disassembly from one side of traditional aluminum buckle panels. Reference Figures 1-4 The magnetic drive mechanism includes a fixed bolt traction seat 5 and a sliding magnet. The fixed bolt traction seat 5 is fixed on the top of the main base plate 2, and the sliding magnet is slidably disposed inside the fixed bolt traction seat 5. One end of the traction rope 6 is fixedly connected to the sliding magnet, and the other end of the traction rope 6 is fixedly connected to the snap plate 3. By setting a sliding magnet, when the external magnetic attraction component approaches, its magnetic field interacts with the sliding magnet, driving the sliding magnet to slide in a specific direction within the fixed bolt traction seat 5. The linear motion of the sliding magnet directly pulls the traction rope 6 fixedly connected to it, thereby starting the subsequent transmission process. This design cleverly transforms external magnetic force into internal mechanical sliding, with a simple and reliable structure. The fixed bolt traction seat 5 acts as a guide rail, ensuring the linearity and stability of the sliding magnet's movement and avoiding the possible deviation or jamming that may result from the magnetic force directly pulling the traction rope 6. Reference Figures 1-4 The fixed bolt traction seat 5 is also fixed with a strong magnet 51 for providing magnetic repulsion to the sliding magnet. The strong magnet 51 is located below the sliding magnet. By setting a strong magnet 51, the strong magnet 51 fixed at the bottom of the base and the sliding magnet above are set to have the same poles. According to the principle of like poles repulsion, there is a constant repulsive force between the two. When the external magnet pushes the sliding magnet upward with the repulsive force, this internal repulsive force is superimposed on it, which enhances the driving effect. After disassembly, the external magnetic force is removed, and the internal repulsive force can assist the sliding magnet to reset, enhance the driving effect of the external magnetic field, make the action more sensitive and require less external magnetic force. When there is no external magnetic force, it can help the sliding magnet stabilize in the initial position or provide a reverse reset tendency, thus improving the reliability of the system. Reference Figures 1-4 It also includes a guide ring mechanism. The guide ring system includes a first guide ring 22, a second guide ring 31 and a third guide ring 52. The first guide ring 22 is disposed on the main base plate 2, and several first guide rings 22 are arranged in a linear array. By setting a guide ring mechanism, the first guide ring 22 is set on the main base plate 2, serving as the first fulcrum that the traction rope 6 passes through after leaving the drive mechanism. Multiple guide rings can form an optimized rope groove path, smoothly and with low loss, guiding the longitudinal or oblique tension from the central drive mechanism to the two sides of the main base plate 2, preparing for subsequent transmission to the snap-fit ​​plate 3. This allows for precise guidance and distribution of the path and tension of the traction rope 6. In particular, when the traction rope 6 needs to be distributed from the central drive point to the snap-fit ​​plates 3 on both sides, friction can be reduced, tangling can be prevented, and the force on both sides can be balanced. Reference Figures 1-4 The second guide ring 31 is located on the side of the snap-fit ​​plate 3 near the fixed bolt traction seat 5. The height of the second guide ring 31 is higher than the height of the first guide ring 22. The third guide ring 52 is located on the fixed bolt traction seat 5. The traction rope 6 passes through the third guide ring 52, the first guide ring 22 and the second guide ring 31 in sequence. By setting the second guide ring 31 and the third guide ring 52, the traction rope 6 first passes vertically upward through the third guide ring 52, changes to a horizontal direction, passes through multiple first guide rings 22 to reach the side of the main base plate 2, and finally passes diagonally upward through the second guide ring 31 and is fixed. This controlled path ensures that the direction of the pulling force is precisely managed, and is ultimately efficiently converted into the synchronous and symmetrical inward turning movement of the two snap-fit ​​plates 3, thereby realizing the efficient and orderly transmission of force and motion constraint. The third guide ring 52 ensures that the pulling force is vertically drawn out from the sliding magnet, the first guide ring 22 realizes the diversion and initial turning from the center to both sides, and the second guide ring 31 finally converts the pulling force into the rotational force of the snap-fit ​​plate 3. Reference Figures 1-4 Each of the two snap-fit ​​plates 3 has a hook 32 on one side opposite to the keel for snapping with the keel. The hook 32 is L-shaped or J-shaped, and its horizontal section is used to cooperate with the keel slot. A spring piece 4 is provided between the main base plate 2 and the snap-fit ​​plate 3. The spring piece 4 is located on the side of the snap-fit ​​plate 3 near the fixing bolt traction seat 5. When the aluminum ceiling panel body 1 is installed by setting hook 32, the snap-fit ​​plate 3 flips outward, and the horizontal section of hook 32 is embedded into the lower edge of the keel slot to achieve load-bearing locking. When the aluminum ceiling panel body 1 is disassembled, the snap-fit ​​plate 3 flips inward, and the horizontal section is rotated out of the slot to unlock. The setting of the spring piece 4 makes the spring piece 4 twisted and stored when the snap-fit ​​plate 3 is folded inward. When the tension of the traction rope 6 disappears, the restoring torque of the spring piece 4 drives the snap-fit ​​plate 3 to rotate outward back to the initial position. Reference Figures 1-4 The traction rope 6 is a single continuous rope. The middle part of the traction rope 6 is connected to a magnetic drive device. The two ends of the traction rope 6 are respectively connected to two snap-fit ​​plates 3. The fixing bolt traction seat 5 is cylindrical. The top of the fixing bolt has a through hole for the traction rope 6 to pass through. The third guide ring 52 is located at the through hole. The traction rope 6 is a steel wire rope. The first guide ring 22, the second guide ring 31 and the third guide ring 52 are all made of ceramic material. The traction rope 6 is connected to the sliding magnet through a detachable hook 32. By setting the traction rope 6 as a single continuous rope, which acts like a double-ended lever, when the midpoint is pulled by the sliding magnet, both ends will simultaneously and equidistantly contract towards the midpoint, thus pulling the two snap-fit ​​plates 3 in absolute synchronization. The cylindrical traction seat provides physical constraints for the sliding magnet, allowing it to slide only along the axis. The perforation and guide ring determine the starting direction of the traction rope 6. Since the drive is in the middle and the execution is at both ends, any displacement from the middle will be transmitted to both ends indiscriminately and equally, completely avoiding the problem of asynchronous movement caused by the length error, different elongation rate, or uneven force of the two independent ropes. Reference Figures 1-4 It also includes a channel steel keel 7 and an external magnetic component, wherein the channel steel keel 7 is provided with a slot for engaging with the hook 32; By setting an external magnetic attachment, the slot on the channel steel keel 7 and the hook 32 on the snap-fit ​​plate 3 cooperate to form a mechanical interface for load-bearing and fixing. The external magnetic attachment is the medium for user operation. Through the magnetic field applied by it, the magnetic drive mechanism inside the aluminum ceiling panel is activated, thereby completing the disassembly. When the aluminum ceiling panel needs to be disassembled, the user only needs to take out the external magnetic attachment and place it under the sliding magnet to unlock the snap-fit ​​plate 3 and the channel steel keel 7.

[0023] Second Embodiment It includes a rotatable permanent magnet rotor, which is mounted in a fixed seat in the center of the main base plate 2 via bearings, replacing the original sliding magnet. A transverse rotating shaft is fixed concentrically with the rotor, and a small gear is fixed at each end of the rotating shaft. Two racks are arranged in parallel below the main base plate 2, which mesh with the gears at both ends respectively. An inner arm is provided on the snap-fit ​​plate 3, and the end of each rack is connected to the inner arm of the corresponding snap-fit ​​plate 3 through a hinge joint. When the external rotating magnet approaches and rotates, its magnetic field drives the internal permanent magnet rotor and the rotating shaft to rotate synchronously. The small gears at both ends of the rotating shaft rotate accordingly and mesh to drive the two racks to make linear motion. The linear motion of the racks pushes and pulls the inner arm of the snap-fit ​​plate 3 through the hinge joint, thereby forcing the two snap-fit ​​plates 3 to flip inward or outward synchronously around their hinge axis.

[0024] Third Embodiment The magnetic drive mechanism is replaced with a miniature electromagnet, whose iron core is installed vertically as the drive rod. A wedge-shaped locking tongue is provided on the side of the drive rod. On the connecting block shared with the traction rope 6 which is linked with the two snap-fit ​​plates 3, there is a locking hole that matches the wedge-shaped locking tongue. When the electromagnet is not energized, the internal spring pushes the drive rod out, and the locking tongue is inserted into the locking hole of the connecting block to form a mechanical lock. In addition, the electromagnet coil is connected to a miniature power circuit that can be touched or remotely controlled. When the device is locked, the electromagnet is de-energized, the drive rod extends under the action of the spring, and the locking tongue engages with the locking hole of the connecting block, mechanically preventing the traction rope 6 from being pulled, thus locking the locking plate 3. When disassembly is required, the electromagnet is momentarily energized through the control circuit. The magnetic force generated by the electromagnet attracts the drive rod to retract, the locking tongue disengages from the locking hole, and the mechanical lock is released. At this time, the locking plate 3 can be folded and unlocked by pulling the traction rope 6 with an external magnet.

[0025] Specifically, the working process or working principle of this detachable aluminum ceiling panel system is as follows: When in use, during disassembly, the external magnetic component is removed and placed at the bottom center of the main base plate 2. At this time, the N pole of the external magnetic component is aligned with the N pole of the sliding magnet. Under the repulsive action of the same pole, the sliding magnet is driven to move upward within the fixed bolt traction seat 5. During the movement of the sliding magnet, the traction rope 6 is tightened upward. Due to the limiting of the guide ring mechanism, the other end of the traction rope 6 drives the snap-fit ​​plate 3 to fold. At this time, the hooks 32 on both snap-fit ​​plates 3 are disengaged from the slots of the keel snap-fit ​​component, so that the aluminum ceiling panel body can be removed from the channel steel keel 7.

Claims

1. A detachable aluminum ceiling panel system, characterized in that, The device includes an aluminum ceiling panel body (1), a main base plate (2) is provided on the top of the aluminum ceiling panel body (1), and two sets of rotating seats (21) are provided on the top of the main base plate (2). The two sets of rotating seats (21) are arranged in a mirror image along the central axis of the main base plate (2). Each set of rotating seats (21) is hinged with a snap-fit ​​plate (3). A magnetic drive mechanism is provided on the main base plate (2). A traction rope (6) for synchronously driving the two snap-fit ​​plates (3) to fold inward is provided between the magnetic drive mechanism and the two snap-fit ​​plates (3).

2. The detachable aluminum ceiling panel system according to claim 1, characterized in that, The magnetic drive mechanism includes a fixed bolt traction seat (5) and a sliding magnet. The fixed bolt traction seat (5) is fixed on the top of the main base plate (2). The sliding magnet is slidably disposed inside the fixed bolt traction seat (5). One end of the traction rope (6) is fixedly connected to the sliding magnet, and the other end of the traction rope (6) is fixedly connected to the snap plate (3).

3. The detachable aluminum ceiling panel system according to claim 2, characterized in that, The fixed bolt traction seat (5) is also fixed with a strong magnet for providing magnetic repulsion to the sliding magnet, and the strong magnet is located below the sliding magnet.

4. A detachable aluminum ceiling panel system according to claim 2, characterized in that, It also includes a guide ring mechanism, the guide ring system including a first guide ring (22), a second guide ring (31) and a third guide ring (52), the first guide ring (22) is disposed on the main base plate (2), and a plurality of the first guide rings (22) are arranged in a linear array.

5. A detachable aluminum ceiling panel system according to claim 4, characterized in that, The second guide ring (31) is located on the side of the snap-fit ​​plate (3) near the fixing bolt traction seat (5), and the height of the second guide ring (31) is higher than the height of the first guide ring (22).

6. A detachable aluminum ceiling panel system according to claim 4, characterized in that, The third guide ring (52) is set on the fixed bolt traction seat (5), and the traction rope (6) passes through the third guide ring (52), the first guide ring (22) and the second guide ring (31) in sequence.

7. A detachable aluminum ceiling panel system according to claim 4, characterized in that, Hooks (32) are provided on opposite sides of the two snap-fit ​​plates (3). The hooks (32) are L-shaped. A spring piece (4) is provided between the main base plate (2) and the snap-fit ​​plate (3). The spring piece (4) is located on the side of the snap-fit ​​plate (3) near the fixing bolt traction seat (5).

8. A detachable aluminum ceiling panel system according to claim 4, characterized in that, The traction rope (6) is a single continuous rope. The middle part of the traction rope (6) is connected to a magnetic drive device. The two ends of the traction rope (6) are respectively connected to two snap-fit ​​plates (3). The fixed bolt traction seat (5) is cylindrical. The top of the fixed bolt is provided with a through hole for the traction rope (6) to pass through. The third guide ring (52) is located at the through hole.

9. A detachable aluminum ceiling panel system according to claim 7, characterized in that, The traction rope (6) is a steel wire rope, and the first guide ring (22), the second guide ring (31) and the third guide ring (52) are all made of ceramic material. The traction rope (6) is connected to the sliding magnet by a detachable hook (32).

10. A detachable aluminum ceiling panel system according to claim 7, characterized in that, It also includes a channel steel keel (7) and an external magnetic clasp, wherein the channel steel keel (7) is provided with a slot for engaging with the hook (32).

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