Transformer with liquid cooling structure
By designing a transformer with a liquid cooling structure, including auxiliary mechanisms and exhaust components, the problems of cooling oil loss and bubble accumulation in autotransformers were solved, enabling timely replenishment of cooling oil and removal of bubbles, thereby improving the stability and heat dissipation efficiency of the transformer.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- SHANDONG JUNNENG ELECTRIC CO LTD
- Filing Date
- 2026-03-17
- Publication Date
- 2026-05-01
AI Technical Summary
Traditional transformers lack automatic oil replenishment in autotransformers. Cooling oil is easily lost and bubbles accumulate during circulation, affecting heat dissipation efficiency and leading to potential equipment stability issues.
A transformer with a liquid cooling structure was designed, including auxiliary mechanisms and exhaust components, to achieve timely replenishment of cooling oil and removal of air bubbles. The oil volume is ensured to be stable through the design of float plates and sealing protrusions. The heat dissipation is achieved through heat absorption components and cooling structures, and a dustproof structure is provided to prevent dust from affecting the transformer.
It enables automatic replenishment of cooling oil and removal of air bubbles, ensuring optimal operating conditions of the cooling system, preventing gas stagnation from affecting heat dissipation efficiency, and improving the stable operation and heat dissipation performance of the transformer.
Smart Images

Figure CN121964336A_ABST
Abstract
Description
A transformer with a liquid cooling structure Technical Field
[0001] This invention relates to the field of transformer technology, and in particular to a transformer with a liquid cooling structure. Background Technology
[0002] As a key piece of equipment in the power system, transformers bear the heavy responsibility of voltage transformation and power transmission and distribution. Their operational stability is crucial to the safety and reliability of the entire system. Among them, autotransformers have the advantages of small size, low material consumption, and high efficiency because the primary and secondary windings are on the same winding. However, during operation, the windings and other components will generate a lot of heat due to the current. If heat cannot be dissipated in time, it will accelerate the aging of insulation and cause failures that damage the transformer.
[0003] Traditional transformers mostly use oil cooling for heat dissipation, but the cooling oil is prone to loss and reduction during long-term circulation. Currently, most transformers lack automatic oil replenishment functions, making it difficult to replenish the cooling oil in a timely manner; at the same time, air bubbles are prone to accumulate in the cooling oil during continuous circulation, but existing equipment structures are not equipped with effective automatic venting mechanisms, resulting in gas retention that affects heat dissipation efficiency and poses a hidden danger to the stable operation of the equipment. Summary of the Invention
[0004] In view of this, the present invention provides a transformer with a liquid cooling structure, which has an auxiliary mechanism and an exhaust component, enabling timely replenishment of cooling oil to ensure that the oil circulation system is always in optimal operating condition; and effectively expelling air bubbles during the cooling oil circulation process to prevent gas stagnation from affecting heat dissipation efficiency.
[0005] This invention provides a transformer with a liquid cooling structure, specifically comprising: a base; a shell fixedly mounted on the top of the base, with dustproof nets fixedly mounted inside both sides of the shell, and a heat-absorbing component fixedly mounted inside the shell; a cooling structure fixedly mounted between the base and the outer side of the shell, with a dustproof structure fixedly mounted outside the cooling structure; an auxiliary mechanism fixedly mounted on the top of the base, with an exhaust component fixedly mounted on the top of the auxiliary mechanism; the auxiliary mechanism includes: an auxiliary oil tank, a fixed seat, a sliding rod, a float plate, a sealing block, and a sealing protrusion; the auxiliary oil tank is fixedly mounted on the top of the base, and the auxiliary oil tank is filled with cooling oil, with the cooling oil level located at half the height of the auxiliary oil tank; the fixed seat is fixedly mounted inside the auxiliary oil tank; the sliding rod is slidably mounted inside the fixed seat, and the sliding rod is hexagonal; the float plate is fixedly mounted at the bottom end of the sliding rod, and the top of the float plate is conical, with the bottom of the float plate in contact with the cooling oil surface inside the auxiliary oil tank; the sealing block is fixedly mounted at the top end of the sliding rod; and the sealing protrusion is fixedly mounted at the top of the sealing block.
[0006] Furthermore, a lower insulating plate is fixedly installed on the top of the base, and an upper insulating plate is fixedly installed inside the housing. A winding is fixedly installed between the upper and lower insulating plates. A terminal A is fixedly installed between the base and the interior of the lower insulating plate, and a terminal B is fixedly installed between the housing and the interior of the upper insulating plate. Both terminal A and terminal B are electrically connected to the winding.
[0007] Furthermore, the heat absorption assembly includes: an upper fixed tube, an annular tube A, a lower fixed tube, an annular tube B, a heat absorption tube, and a heat absorption sheet; the upper fixed tube is fixedly disposed inside the top side of the shell; the annular tube A is fixedly disposed at the end of the upper fixed tube; the lower fixed tube is fixedly disposed between the shell and the auxiliary oil tank; the annular tube B is fixedly disposed at the end of the lower fixed tube; the heat absorption tube is fixedly disposed between the annular tube A and the annular tube B, and the heat absorption tube is arranged in an array, and the heat absorption tube, annular tube A, and annular tube B are all located outside the winding; the heat absorption sheet is fixedly disposed outside the heat absorption tube, and the heat absorption sheet is arranged in an annular array.
[0008] Furthermore, the cooling structure includes: a load-bearing frame, a fixed box, an oil collection pipe, a cooling pipe, and a fan; the load-bearing frame is fixedly installed on the outside of the shell and the base respectively; the fixed box is fixedly installed on the outside of the load-bearing frame; the oil collection pipe is fixedly installed inside the fixed box, and the oil collection pipe is configured as two sets, with one set of oil collection pipes fixedly connected to the upper fixed pipe; the cooling pipe is fixedly installed between the two sets of oil collection pipes, and the cooling pipes are arranged in an array; the fan is fixedly installed inside one side of the fixed box.
[0009] Furthermore, the cooling structure also includes: a dustproof frame, a sealing ring, a reset rod, a sealing plate, and a sealing groove A; the dustproof frame is fixedly installed inside both sides of the fixed box, and a filter screen is installed inside the dustproof frame; the sealing ring is fixedly installed on the outside of the dustproof frame; the reset rod is slidably installed inside the dustproof frame, and a spring is installed between the end of the reset rod and the outside of the dustproof frame; the sealing plate is fixedly installed at the end of the reset rod, and the outside of the sealing plate is in contact with the outside of the dustproof frame; the sealing groove A is opened inside the sealing plate, and a sealing ring is movably installed inside the sealing groove A.
[0010] Furthermore, the dustproof structure includes: a dustproof cylinder, a fixed frame, a rotating shaft, and a scraper; the dustproof cylinder is fixedly installed on the outside of the fan; the fixed frame is fixedly installed on the inside of the dustproof cylinder, and a filter screen is provided between the fixed frame and the dustproof cylinder; the rotating shaft is rotatably installed inside the fixed frame, and the rotating shaft is fixedly connected to the rotating shaft inside the fan; the scraper is fixedly installed on the outside of the rotating shaft, and the outside of the scraper is in contact with the filter screen between the dustproof cylinder and the fixed frame.
[0011] Furthermore, the auxiliary mechanism also includes: an oil outlet pipe, an oil pump, and an auxiliary oil pipe; the oil outlet pipe is fixedly installed inside the bottom side of the auxiliary oil tank; the oil pump is fixedly installed on the outside of the base, and the oil pump inlet is fixedly connected to the oil outlet pipe; the auxiliary oil pipe is fixedly installed on the outside of the oil pump outlet, and the auxiliary oil pipe is fixedly connected to another set of oil collection pipes.
[0012] Furthermore, the auxiliary mechanism also includes: a refueling pipe, a sealing groove B, an oil storage tank, and a one-way air intake valve; the refueling pipe is fixedly installed inside the top side of the auxiliary oil tank; the sealing groove B is opened inside the bottom end of the refueling pipe, and a sealing protrusion is movably installed inside the sealing groove B; the oil storage tank is fixedly installed between the top end of the refueling pipe and the outside of the housing, and the oil storage tank stores cooling oil; the one-way air intake valve is fixedly installed inside the top side of the oil storage tank.
[0013] Furthermore, the exhaust assembly includes: an exhaust pipe, a fixed rod, a threaded bracket, an adjusting screw, and a pressure applying bracket; the exhaust pipe is fixedly installed inside the top side of the auxiliary oil tank; the fixed rod is fixedly installed at the top of the exhaust pipe; the threaded bracket is fixedly installed at the top of the fixed rod; the adjusting screw is installed inside the threaded bracket via a threaded connection, and a knob is fixedly installed at the top of the adjusting screw; the pressure applying bracket is rotatably installed at the bottom end of the adjusting screw, and the pressure applying bracket is slidably installed outside the fixed rod.
[0014] Furthermore, the exhaust assembly also includes: an exhaust block and a sealing ring; the exhaust block is slidably disposed on the outside of the fixed rod, and the bottom of the exhaust block is in contact with the top of the exhaust cylinder; a spring is disposed between the top of the exhaust block and the pressure frame, and the spring is located on the outside of the fixed rod; the sealing ring is fixedly disposed on the bottom of the exhaust block, and the sealing ring is movably disposed inside the top side of the exhaust cylinder. Beneficial Effects
[0015] 1. In this invention, when the cooling oil level inside the auxiliary oil tank drops, the float plate follows the drop in cooling oil level. At the same time, the float plate and the linkage sealing block move downward, causing the refueling pipe to open automatically. Simultaneously, it works with the oil storage tank and the one-way air intake valve to achieve precise oil replenishment. The hexagonal sliding rod design effectively prevents rotational deviation, and the conical structure at the top of the float plate prevents cooling oil from accumulating above the float plate, which helps to ensure the floating effect of the float plate. This ensures that the cooling oil is always maintained at the optimal level, avoiding the risk of heat dissipation failure due to insufficient oil.
[0016] 2. This invention, by positioning the cooling oil level at halfway point of the auxiliary oil tank, allows air bubbles inside the cooling oil to be automatically discharged into the auxiliary oil tank when the cooling oil circulates into it; simultaneously, when there is excessive gas inside the auxiliary oil tank, the air pressure will push open the exhaust block for automatic exhaust; thus, the air bubbles can be effectively and automatically discharged during the cooling oil circulation process, preventing gas stagnation from affecting heat dissipation efficiency.
[0017] 3. This invention, by providing an adjusting screw, a threaded bracket, and a fixing rod, can adjust the up and down position of the pressure frame, thereby changing the initial compression of the spring between the pressure frame and the exhaust block; thus, it can adjust the exhaust threshold; thereby meeting the precise exhaust control requirements under different working conditions.
[0018] 4. This invention, by providing a dustproof cylinder and dustproof frame and its internal filter, can prevent dust from entering the fixed box, which helps to prevent the cooling pipe surface from being reduced in heat dissipation due to dust adsorption; at the same time, by rotating the shaft, the scraper can rotate with the fan blades, thereby enabling the scraper to remove dust from the surface of the filter inside the dustproof cylinder, ensuring that the air intake channel remains unobstructed for a long time, thereby maintaining stable heat dissipation performance and air circulation efficiency.
[0019] 5. In this invention, when the fan starts running, the thrust generated by the wind will automatically push the sealing plate open, causing an air convection channel to be formed inside the fixed box, which will significantly accelerate the heat dissipation rate of the cooling pipe surface and improve the heat dissipation efficiency. When the fan stops working, the sealing plate will automatically return to its original position under the synergistic action of the reset rod and the spring, and will fit tightly against the dustproof frame, completely covering the filter screen, effectively preventing dust from adhering to the surface of the filter screen inside the dustproof frame, and ensuring the long-term stable operation of the equipment.
[0020] 6. This invention, by setting up an array of heat-absorbing tubes and heat-absorbing sheets that work together with them, can construct a highly efficient heat conduction structure, enabling the heat-absorbing tubes to fully absorb the heat generated during winding operation; this is beneficial for heat dissipation of the windings and ensures stable operation of the transformer. Attached Figure Description
[0021] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings of the embodiments will be briefly described below.
[0022] The accompanying drawings described below are only related to some embodiments of the invention and are not intended to limit the invention.
[0023] In the accompanying drawings: Figure 1 is a schematic diagram of the overall structure of the present invention.
[0024] Figure 2 is a schematic diagram of the upper surface structure of the base of the present invention.
[0025] Figure 3 is a schematic diagram of the winding structure of the present invention.
[0026] Figure 4 is a schematic diagram of the overall structure of the heat absorption component of the present invention.
[0027] Figure 5 is a schematic diagram of the internal structure of the fixing box of the present invention.
[0028] Figure 6 is a schematic diagram of the dustproof structure of the present invention.
[0029] Figure 7 is a schematic diagram of the scraper structure of the present invention.
[0030] Figure 8 is a schematic diagram of the sealing plate of the present invention.
[0031] Figure 9 is a schematic diagram of the auxiliary mechanism of the present invention.
[0032] Figure 10 is a schematic diagram of the internal structure of the auxiliary oil tank of the present invention.
[0033] Figure 11 is a schematic diagram of the upper surface structure of the floating plate of the present invention.
[0034] Figure 12 is a schematic diagram of the internal structure of the oil storage tank of the present invention.
[0035] Figure 13 is a schematic diagram of the exhaust assembly of the present invention.
[0036] Figure 14 is a schematic diagram of the lower surface structure of the exhaust block of the present invention.
[0037] List of reference numerals: 1. Base; 101. Housing; 102. Dustproof net; 103. Lower insulating plate; 104. Upper insulating plate; 105. Winding; 106. Terminal A; 107. Terminal B; 2. Heat absorption assembly; 201. Upper fixing pipe; 202. Annular pipe A; 203. Lower fixing pipe; 204. Annular pipe B; 205. Heat absorption pipe; 206. Heat absorption sheet; 3. Cooling structure; 301. Support frame; 302. Fixing box; 303. Oil collection pipe; 304. Cooling pipe; 305. Fan; 306. Dustproof frame; 307. Sealing ring; 308. Reset rod; 309. Sealing plate; 3010. Sealing groove A; 4. 401. Dustproof structure; 402. Dustproof cylinder; 403. Fixing frame; 404. Rotating shaft; 405. Scraper; 5. Auxiliary mechanism; 501. Auxiliary oil tank; 502. Oil outlet pipe; 503. Oil pump; 504. Auxiliary oil pipe; 505. Oil filling pipe; 506. Sealing groove B; 507. Oil storage tank; 508. One-way air inlet valve; 509. Fixing seat; 5010. Sliding rod; 5011. Float plate; 5012. Sealing block; 5013. Sealing protrusion; 6. Exhaust assembly; 601. Exhaust cylinder; 602. Fixing rod; 603. Threaded bracket; 604. Adjusting screw; 605. Pressure frame; 606. Exhaust block; 607. Sealing ring. Detailed Implementation
[0038] To make the objectives, solutions, and advantages of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Unless otherwise stated, the terms used herein have their ordinary meanings in the art. The same reference numerals in the drawings represent the same parts.
[0039] Example 1: Please refer to Figures 1 to 14: This invention provides a transformer with a liquid cooling structure, including a base 1; a housing 101 is fixedly installed on the top of the base 1, and dustproof nets 102 are fixedly installed inside both sides of the housing 101, and a heat-absorbing component 2 is fixedly installed inside the housing 101; a cooling structure 3 is fixedly installed between the base 1 and the outer side of the housing 101, and a dustproof structure 4 is fixedly installed outside the cooling structure 3; an auxiliary mechanism 5 is fixedly installed on the top of the base 1, and an exhaust component 6 is fixedly installed on the top of the auxiliary mechanism 5; a lower insulating plate 103 is fixedly installed on the top of the base 1, and an upper insulating plate 104 is fixedly installed inside the housing 101, and a winding is fixedly installed between the upper insulating plate 104 and the lower insulating plate 103. Group 105; A terminal A106 is fixedly disposed between the base 1 and the interior of the lower insulating plate 103, and a terminal B107 is fixedly disposed between the housing 101 and the interior of the upper insulating plate 104, and both terminal A106 and terminal B107 are electrically connected to the winding 105; The heat absorption assembly 2 includes: an upper fixed tube 201, an annular tube A202, a lower fixed tube 203, an annular tube B204, a heat absorption tube 205, and a heat absorption sheet 206; The upper fixed tube 201 is fixedly disposed inside the top side of the housing 101; the annular tube A202 is fixedly disposed at the end of the upper fixed tube 201; the lower fixed tube 203 is fixedly disposed between the housing 101 and the interior of the auxiliary oil tank 501; the annular tube B204 is fixedly disposed inside the lower fixed tube 203. At the end; the heat-absorbing tube 205 is fixedly disposed between the annular tube A202 and the annular tube B204, and the heat-absorbing tube 205 is arranged in an array, and the heat-absorbing tube 205, the annular tube A202 and the annular tube B204 are all located outside the winding 105; the heat-absorbing sheet 206 is fixedly disposed outside the heat-absorbing tube 205, and the heat-absorbing sheet 206 is arranged in an annular array; in this embodiment, the auxiliary mechanism 5 includes: an auxiliary oil tank 501, a fixed seat 509, a sliding rod 5010, a float 5011, a sealing block 5012 and a sealing protrusion 5013; the auxiliary oil tank 501 is fixedly disposed on the top of the base 1, and the auxiliary oil tank 501 is filled with cooling oil, and the cooling oil level is located at half of the auxiliary oil tank 501; the fixed seat 5 09 is fixedly installed inside the auxiliary oil tank 501; the sliding rod 5010 is slidably installed inside the fixed base 509, and the sliding rod 5010 is hexagonal; the float plate 5011 is fixedly installed at the bottom end of the sliding rod 5010, and the top of the float plate 5011 is conical, and the bottom of the float plate 5011 is in contact with the cooling oil surface inside the auxiliary oil tank 501; the sealing block 5012 is fixedly installed at the top end of the sliding rod 5010; the sealing protrusion 5013 is fixedly installed at the top of the sealing block 5012; the auxiliary mechanism 5 also includes: an oil outlet pipe 502, an oil pump 503, an auxiliary oil pipe 504, a refueling pipe 505, a sealing groove B506, an oil storage tank 507, and a one-way air intake valve 508; the oil outlet pipe 502 is fixedly installed inside the bottom side of the auxiliary oil tank 501;Oil pump 503 is fixedly installed on the outside of base 1, and the oil inlet of oil pump 503 is fixedly connected to oil outlet pipe 502; auxiliary oil pipe 504 is fixedly installed on the outside of oil outlet of oil pump 503, and auxiliary oil pipe 504 is fixedly connected to another set of oil collection pipes 303; refueling pipe 505 is fixedly installed inside the top side of auxiliary oil tank 501; sealing groove B506 is opened inside the bottom end of refueling pipe 505, and sealing protrusion 5013 is movably installed inside sealing groove B506; oil storage tank 507 is fixedly installed between the top of refueling pipe 505 and the outside of housing 101, and the oil storage tank 507 stores cooling oil inside; A one-way air intake valve 508 is fixedly installed inside the top side of the oil storage tank 507. Its specific function is as follows: when the cooling oil level inside the auxiliary oil tank 501 drops, the float 5011 follows the drop in cooling oil level. Simultaneously, the float 5011, in conjunction with the blocking block 5012, moves downward, causing the refueling pipe 505 to open automatically. This, combined with the oil storage tank 507 and the one-way air intake valve 508, achieves precise oil replenishment. The hexagonal sliding rod 5010 is designed to effectively prevent rotational deviation, and the conical structure at the top of the float 5011 prevents cooling oil from accumulating above it, thus ensuring the effective floating of the float 5011.
[0040] Example 2: Please refer to Figures 5 to 8: Based on Example 1, the cooling structure 3 includes: a load-bearing frame 301, a fixed box 302, an oil collecting pipe 303, a cooling pipe 304, a fan 305, a dustproof frame 306, a sealing ring 307, a reset rod 308, a sealing plate 309, and a sealing groove A3010; the load-bearing frame 301 is fixedly installed on the outside of the housing 101 and the base 1 respectively; the fixed box 302 is fixedly installed on the outside of the load-bearing frame 301; the oil collecting pipe 303 is fixedly installed inside the fixed box 302, and the oil collecting pipe 303 is configured as two sets, and one set of oil collecting pipe 303 is fixedly connected to the upper fixed pipe 201. Fixed connection; cooling pipe 304 is fixedly installed between the two sets of oil collection pipes 303, and the cooling pipes 304 are arranged in an array; fan 305 is fixedly installed inside one side of fixed box 302; dustproof frame 306 is fixedly installed inside both sides of fixed box 302, and a filter screen is installed inside dustproof frame 306; sealing ring 307 is fixedly installed on the outside of dustproof frame 306; reset rod 308 is slidably installed inside dustproof frame 306, and a spring is provided between the end of reset rod 308 and the outside of dustproof frame 306; sealing plate 309 is fixedly installed at the end of reset rod 308, and the outside of sealing plate 309 is connected to dustproof frame 306. The outer sides fit together; the sealing groove A3010 is opened inside the sealing plate 309, and a sealing ring 307 is movably installed inside the sealing groove A3010; the dustproof structure 4 includes: a dustproof cylinder 401, a fixing frame 402, a rotating shaft 403, and a scraper 404; the dustproof cylinder 401 is fixedly installed on the outside of the fan 305; the fixing frame 402 is fixedly installed on the inside of the dustproof cylinder 401, and a filter screen is provided between the fixing frame 402 and the dustproof cylinder 401; the rotating shaft 403 is rotatably installed inside the fixing frame 402, and the rotating shaft 403 is fixedly connected to the rotating shaft inside the fan 305; the scraper 404 is fixedly installed on the rotating shaft 401. 3. The outer side of the scraper 404 is in contact with the filter screen between the dustproof cylinder 401 and the fixing frame 402. Its specific function is as follows: when the fan 305 starts to run, the thrust generated by the wind will automatically push the sealing plate 309 open, so that an air convection channel is formed inside the fixing box 302, which significantly accelerates the heat dissipation rate of the surface of the cooling pipe 304 and improves the heat dissipation efficiency. When the fan 305 stops working, the sealing plate 309 automatically returns to its original position under the synergistic action of the reset rod 308 and the spring, and fits tightly against the dustproof frame 306, completely covering the filter screen and effectively preventing the adhesion of dust on the surface of the filter screen inside the dustproof frame 306.
[0041] Example 3: Please refer to Figures 10, 13, and 14: Based on Examples 1 and 2, the exhaust assembly 6 includes: an exhaust pipe 601, a fixing rod 602, a threaded bracket 603, an adjusting screw 604, a pressure applying bracket 605, an exhaust block 606, and a sealing ring 607; the exhaust pipe 601 is fixedly installed inside the top side of the auxiliary oil tank 501; the fixing rod 602 is fixedly installed at the top of the exhaust pipe 601; the threaded bracket 603 is fixedly installed at the top of the fixing rod 602; the adjusting screw 604 is threadedly connected inside the threaded bracket 603, and a knob is fixedly installed at the top of the adjusting screw 604; the pressure applying bracket 605 is rotatably installed at the bottom end of the adjusting screw 604, and the pressure applying bracket 605 can slide. The exhaust block 606 is slidably disposed on the outside of the fixed rod 602, and the bottom of the exhaust block 606 is in contact with the top of the exhaust cylinder 601; a spring is disposed between the top of the exhaust block 606 and the pressure frame 605, and the spring is located on the outside of the fixed rod 602; a sealing ring 607 is fixedly disposed on the bottom of the exhaust block 606, and the sealing ring 607 is movably disposed inside the top side of the exhaust cylinder 601; its specific function is: by providing an adjusting screw 604, a threaded bracket 603 and a fixed rod 602, the up and down position of the pressure frame 605 can be adjusted, thereby changing the initial compression of the spring between the pressure frame 605 and the exhaust block 606; thereby adjusting the exhaust threshold.
[0042] The specific usage and function of this embodiment are as follows: In this invention, the transformer base 1 is securely installed in a suitable position, ensuring that the installation surface is flat and firm to guarantee the stability of the transformer during operation; then, the external power supply line is accurately connected to the terminals A106 and B107, the transformer starts working, and the winding 105 generates heat; rotating the knob at the top of the adjusting screw 604 causes the adjusting screw 604 to move up and down inside the threaded bracket 603, thereby driving the pressure bracket 605 to slide up and down outside the fixed rod 602, changing the initial compression of the spring between the pressure bracket 605 and the exhaust block 606, thereby achieving precise adjustment of the exhaust threshold to meet the exhaust control requirements under different working conditions; the oil pump 503 is then started. Oil pump 503 pumps cooling oil into cooling pipe 304 via oil outlet pipe 502, auxiliary oil pipe 504, and a set of oil collecting pipes 303. After circulating in cooling pipe 304, the cooling oil is smoothly delivered to annular pipe A202 via another set of oil collecting pipes 303 and upper fixed pipe 201. The cooling oil entering annular pipe A202 continues to flow, flowing into annular pipe B204 via heat absorption pipe 205. Finally, the cooling oil in annular pipe B204 flows back to auxiliary oil tank 501 via lower fixed pipe 203, thus completing a complete cycle. Heat absorption pipe 205 fully absorbs the heat generated by winding 105 during operation through cooling oil and heat absorption fins 206, effectively dissipating heat from winding 105 and ensuring stable transformer operation. The heat generated by the winding 105 is carried into the cooling pipe 304; the fan 305 is started, generating airflow, and the thrust generated by the airflow automatically pushes open the sealing plate 309, causing an air convection channel to form inside the fixed box 302, accelerating the heat dissipation rate of the surface of the cooling pipe 304 and improving heat dissipation efficiency; the cooled oil flows back to the heat absorption pipe 205 to continue absorbing heat from the winding 105, and so on, to achieve continuous cooling of the transformer; when the cooling oil level drops due to circulation consumption, the float plate 5011 drops with the cooling oil level. Since the sliding rod 5010 is set as a hexagon, it can effectively prevent rotational deviation and ensure that the float plate 5011 descends stably; the float plate 5011 moves downward in conjunction with the sealing block 5012, causing the sealing protrusion 50 13. Upon disengaging from the sealing groove B506, the refueling pipe 505 automatically opens, simultaneously cooperating with the oil reservoir 507 and the one-way air intake valve 508 to achieve precise oil replenishment, ensuring that the cooling oil always maintains the optimal oil level and avoiding the risk of heat dissipation failure due to insufficient oil. When the cooling oil circulates into the auxiliary oil tank 501, the air bubbles inside the cooling oil are automatically discharged into the auxiliary oil tank 501. When there is too much gas inside the auxiliary oil tank 501 and the gas pressure reaches the exhaust threshold, the gas pressure will push open the exhaust block 606, and the sealing ring 607 will disengage from the top side of the exhaust pipe 601 to achieve automatic exhaust and prevent gas retention from affecting heat dissipation efficiency. After exhaust is completed, the exhaust block 606 is reset under the action of the spring, resealing the exhaust pipe 601 and ensuring the airtightness of the auxiliary oil tank 501.The dust cover 401, dust cover frame 306, and their internal filter screen prevent dust from entering the fixed box 302, avoiding a decrease in heat dissipation due to dust adhering to the surface of the cooling pipe 304. Simultaneously, the rotating shaft 403 is fixedly connected to the rotating shaft inside the fan 305. When the fan 305 operates, the rotating shaft 403 drives the scraper 404 to rotate with the fan blades, scraping away dust from the surface of the filter screen inside the dust cover 401, ensuring the air intake channel remains unobstructed and maintaining stable heat dissipation performance and airflow efficiency. When the fan 305 stops working, the sealing plate 309 automatically returns to its original position under the coordinated action of the reset rod 308 and the spring, tightly fitting against the dust cover frame 306, completely covering its internal filter screen and effectively preventing dust adhesion to the surface of the filter screen inside the dust cover frame 306.
Claims
1. A transformer with a liquid cooling structure, characterized in that, include: A base (1); a housing (101) is fixedly installed on the top of the base (1), and dustproof nets (102) are fixedly installed on both sides of the housing (101), and a heat-absorbing component (2) is fixedly installed inside the housing (101); a cooling structure (3) is fixedly installed between the base (1) and the outer side of the housing (101), and a dustproof structure (4) is fixedly installed on the outer side of the cooling structure (3); an auxiliary mechanism (5) is fixedly installed on the top of the base (1), and an exhaust component (6) is fixedly installed on the top of the auxiliary mechanism (5); the auxiliary mechanism (5) includes: an auxiliary oil tank (501), a fixed seat (509), a sliding rod (5010), a float (5011), a sealing block (5012), and a sealing protrusion (5013); the auxiliary oil tank (501) is fixedly installed on the top of the base (1), and the auxiliary oil tank (501) is filled with cooling oil, and the cooling oil level is located at half of the auxiliary oil tank (501); the fixed seat (509) is fixedly installed inside the auxiliary oil tank (501); the sliding rod (5010) is slidably installed inside the fixed seat (509), and the sliding rod (5010) is set as hexagonal; the float (5011) is fixedly installed at the bottom of the sliding rod (5010), and the top of the float (5011) is set as conical, and the bottom of the float (5011) is in contact with the cooling oil level inside the auxiliary oil tank (501); the sealing block (5012) is fixedly installed at the top of the sliding rod (5010); the sealing protrusion (5013) is fixed at the top of the sealing block (5012).
2. A transformer with a liquid cooling structure according to claim 1, characterized in that: The base (1) is fixedly provided with a lower insulating plate (103) on the top, and an upper insulating plate (104) is fixedly provided inside the housing (101). A winding (105) is fixedly provided between the upper insulating plate (104) and the lower insulating plate (103). A terminal A (106) is fixedly provided between the base (1) and the lower insulating plate (103), and a terminal B (107) is fixedly provided between the housing (101) and the upper insulating plate (104). Both the terminal A (106) and the terminal B (107) are electrically connected to the winding (105).
3. A transformer with a liquid cooling structure according to claim 2, characterized in that: The heat absorption assembly (2) includes: an upper fixed tube (201), an annular tube A (202), a lower fixed tube (203), an annular tube B (204), a heat absorption tube (205), and a heat absorption sheet (206); the upper fixed tube (201) is fixedly disposed inside the top side of the shell (101); the annular tube A (202) is fixedly disposed at the end of the upper fixed tube (201); the lower fixed tube (203) is fixedly disposed between the shell (101) and the auxiliary oil tank (501); the annular tube B (204) is fixedly installed at the end of the lower fixed tube (203); the heat absorption tube (205) is fixedly installed between the inside of the annular tube A (202) and the annular tube B (204), and the heat absorption tube (205) is arranged in an array, and the heat absorption tube (205), the annular tube A (202) and the annular tube B (204) are all located outside the winding (105); the heat absorption sheet (206) is fixedly installed outside the heat absorption tube (205), and the heat absorption sheet (206) is arranged in an annular array.
4. A transformer with a liquid cooling structure according to claim 3, characterized in that: The cooling structure (3) includes: a load-bearing frame (301), a fixed box (302), an oil collection pipe (303), a cooling pipe (304), and a fan (305); the load-bearing frame (301) is fixedly installed on the outside of the shell (101) and the base (1); the fixed box (302) is fixedly installed on the outside of the load-bearing frame (301); the oil collection pipe (303) is fixedly installed inside the fixed box (302), and the oil collection pipe (303) is set in two sets, and one set of oil collection pipe (303) is fixedly connected to the upper fixed pipe (201); the cooling pipe (304) is fixedly installed between the two sets of oil collection pipes (303), and the cooling pipes (304) are arranged in an array; the fan (305) is fixedly installed inside one side of the fixed box (302).
5. A transformer with a liquid cooling structure according to claim 4, characterized in that: The cooling structure (3) further includes: a dustproof frame (306), a sealing ring (307), a reset rod (308), a sealing plate (309), and a sealing groove A (3010); the dustproof frame (306) is fixedly installed inside both sides of the fixed box (302), and a filter screen is installed inside the dustproof frame (306); the sealing ring (307) is fixedly installed outside the dustproof frame (306); the reset rod (308) is slidably installed inside the dustproof frame (306), and a spring is installed between the end of the reset rod (308) and the outside of the dustproof frame (306); the sealing plate (309) is fixedly installed at the end of the reset rod (308), and the outside of the sealing plate (309) is in contact with the outside of the dustproof frame (306); the sealing groove A (3010) is opened inside the sealing plate (309), and the sealing ring (307) is movably installed inside the sealing groove A (3010).
6. A transformer with a liquid cooling structure according to claim 4, characterized in that: The dustproof structure (4) includes: a dustproof cylinder (401), a fixed frame (402), a rotating shaft (403), and a scraper (404); the dustproof cylinder (401) is fixedly installed on the outside of the fan (305); the fixed frame (402) is fixedly installed on the inside of the dustproof cylinder (401), and a filter screen is provided between the fixed frame (402) and the dustproof cylinder (401); the rotating shaft (403) is rotatably installed inside the fixed frame (402), and the rotating shaft (403) is fixedly connected to the rotating shaft inside the fan (305); the scraper (404) is fixedly installed on the outside of the rotating shaft (403), and the outside of the scraper (404) is in contact with the filter screen between the dustproof cylinder (401) and the fixed frame (402).
7. A transformer with a liquid cooling structure according to claim 4, characterized in that: The auxiliary mechanism (5) further includes: an oil outlet pipe (502), an oil pump (503), and an auxiliary oil pipe (504); the oil outlet pipe (502) is fixedly installed inside the bottom side of the auxiliary oil tank (501); the oil pump (503) is fixedly installed outside the base (1), and the oil inlet of the oil pump (503) is fixedly connected to the oil outlet pipe (502); the auxiliary oil pipe (504) is fixedly installed outside the oil outlet of the oil pump (503), and the auxiliary oil pipe (504) is fixedly connected to another set of oil collection pipes (303).
8. A transformer with a liquid cooling structure according to claim 1, characterized in that: The auxiliary mechanism (5) further includes: a refueling pipe (505), a sealing groove B (506), an oil storage tank (507), and a one-way air intake valve (508); the refueling pipe (505) is fixedly installed inside the top side of the auxiliary oil tank (501); the sealing groove B (506) is opened inside the bottom end of the refueling pipe (505), and a sealing protrusion (5013) is movably installed inside the sealing groove B (506); the oil storage tank (507) is fixedly installed between the top end of the refueling pipe (505) and the outside of the housing (101), and the oil storage tank (507) stores cooling oil; the one-way air intake valve (508) is fixedly installed inside the top side of the oil storage tank (507).
9. A transformer with a liquid cooling structure according to claim 1, characterized in that: The exhaust assembly (6) includes: an exhaust pipe (601), a fixing rod (602), a threaded bracket (603), an adjusting screw (604), and a pressure frame (605); the exhaust pipe (601) is fixedly installed inside the top side of the auxiliary oil tank (501); the fixing rod (602) is fixedly installed on the top of the exhaust pipe (601); the threaded bracket (603) is fixedly installed on the top of the fixing rod (602); the adjusting screw (604) is installed inside the threaded bracket (603) by a threaded connection, and a knob is fixedly installed on the top of the adjusting screw (604); the pressure frame (605) is rotatably installed at the bottom of the adjusting screw (604), and the pressure frame (605) is slidably installed on the outside of the fixing rod (602).
10. A transformer with a liquid cooling structure according to claim 9, characterized in that: The exhaust assembly (6) further includes: an exhaust block (606) and a sealing ring (607); the exhaust block (606) is slidably disposed on the outside of the fixed rod (602), and the bottom of the exhaust block (606) is in contact with the top of the exhaust cylinder (601); a spring is disposed between the top of the exhaust block (606) and the pressure frame (605), and the spring is located on the outside of the fixed rod (602); the sealing ring (607) is fixedly disposed on the bottom of the exhaust block (606), and the sealing ring (607) is movably disposed inside the top side of the exhaust cylinder (601).