High-speed and high-precision laser cutting equipment based on PLC control
By introducing side plate vibration feeding, waste bin cleaning, and metal strip cleaning treatment into laser cutting equipment, the problem of workpiece and waste sticking is solved, cutting efficiency and finished product quality are improved, and manual labor intensity is reduced.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- 浙江芒锐机械设备有限公司
- Filing Date
- 2026-04-07
- Publication Date
- 2026-05-05
AI Technical Summary
Existing high-speed, high-precision laser cutting equipment based on PLC control often results in workpieces and waste materials sticking or piling up after cutting, lacking an automated separation and cleaning mechanism, leading to high manual labor intensity and reduced finished product quality.
A laser cutting device including a side plate and a waste bin was designed. It removes impurities from the workpiece surface through vibration-assisted feeding and magnetic plate limiting. A compression groove and a diversion groove are set up to clean the metal strip at the source. A limiting frame is used to stabilize the feeding and prevent the strip from curling.
It enables efficient workpiece feeding and impurity removal, improves finished product quality, reduces manual intervention, and ensures equipment operation stability and flexibility.
Smart Images

Figure CN121972833A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of laser cutting equipment technology, specifically to a high-speed, high-precision laser cutting equipment based on PLC control. Background Technology
[0002] High-speed, high-precision laser cutting equipment based on PLC control is an industrial-grade automated precision machining equipment. With PLC as the control core, it combines laser technology and a precision motion system, and is specifically designed for high-speed, high-precision, stable and reliable laser cutting of various materials. Compared with ordinary laser cutting machines, it has a faster cutting speed while ensuring extremely high precision. It is suitable for mass production of precision parts and can cut straight lines, round holes, and complex irregular shapes. The cut is smooth and burr-free, requiring no secondary grinding. It can quickly switch cutting programs and supports multi-variety, small-batch or large-batch production without changing molds, flexibly meeting different needs.
[0003] A Chinese patent with publication number CN110355483A discloses a laser cutting device, including a laser cutting mechanism and a frame. The laser cutting mechanism is mounted on a gantry support, which is located above the frame and can move horizontally along the X and Y axes. The frame has a tube-plate fixing mechanism that is deformable. Initially, it is flat and used to support and fix the sheet metal during cutting. When processing tubes, it is deformed into an arc shape adapted to the tube by the weight of the tube. When processing sheet metal, the sheet metal can be placed directly on the frame. When processing tubes, the tube-plate fixing mechanism does not need to be disassembled and can be used directly. The tube's own weight causes the tube-plate fixing mechanism to compress an arc-shaped groove, thereby fixing the tube and preventing its displacement. The operation is simple and convenient, and the cost is low.
[0004] In current high-speed, high-precision laser cutting equipment based on PLC control, after the laser cutting process is completed, the workpiece often adheres to or stacks with waste and leftover materials. Because the equipment generally lacks automated separation, positioning, and temporary storage mechanisms, manual sorting and cleaning are required. This not only significantly increases the labor intensity of operators but also easily leads to a decline in the quality of finished products.
[0005] Therefore, the present invention provides a high-speed, high-precision laser cutting device based on PLC control. Summary of the Invention
[0006] The purpose of this invention is to provide a high-speed, high-precision laser cutting device based on PLC control, so as to solve the problems mentioned in the background art.
[0007] A high-speed, high-precision laser cutting equipment based on PLC control includes a worktable, a protective shell fixedly mounted on the top of the worktable, a PLC controller mounted on the protective shell, a support plate fixedly mounted on the worktable, a laser cutting component mounted on the side of the support plate, an adjustment mechanism for adjusting the position of the laser cutting component mounted on the support plate, a first support frame embedded inside the worktable, a feeding mechanism mounted inside the first support frame, and a power box fixedly mounted on the side of the first support frame, with a power mechanism mounted inside the power box. The workbench has a concave groove inside, and an installation groove inside the workbench is connected to the concave groove. A box is fixedly installed inside the concave groove. A side plate is fixedly installed on the top of the box. Holes are arranged in an array on the side plate. A sliding groove is provided inside the box. A waste bin is provided inside the sliding groove. A magnetic plate is fixedly installed on the side of the waste bin. A frame is provided inside the workbench. A drive mechanism is provided inside the frame.
[0008] By adopting the above scheme, when using a high-speed, high-precision laser cutting equipment based on PLC control to continuously feed and precisely cut metal materials, the movement of the power mechanism drives the movement of the feeding mechanism, which facilitates the feeding of metal materials. The position of the laser cutting component can be adjusted by the adjustment mechanism, and the movement of the laser cutting component can process the metal materials waiting to be cut. The cut workpiece will fall into the concave groove, and the side plate supports the fallen workpiece. When the power mechanism moves, it will cause the drive mechanism to move, which will cause the side plate and the unloading groove to vibrate. The vibration of the side plate and the unloading groove will assist the movement of the workpiece for unloading, improving efficiency. When the workpiece is unloaded, any impurities adsorbed on the workpiece will vibrate and fall off. The adsorbed impurities will fall into the waste bin for storage through the holes, improving the quality of the workpiece. Pulling the waste bin will move it to the outside, and the impurities stored in the waste bin can be processed. After the impurities stored in the waste bin are removed, the waste bin is reset. The position of the waste bin is limited by the cooperation of the magnetic plate.
[0009] Preferably, a warning light is fixedly installed on the top of the protective shell, and a sealed door is connected to the front of the protective shell by a hinge; The laser cutting assembly includes a mounting block, a laser generator, and a laser cutting head. The laser generator is fixed on the support block, and the laser cutting head is located below the support block and connected to the laser cutting head.
[0010] By adopting the above scheme, the protective shell protects the working area. After the metal strip to be processed is moved directly under the laser cutting head, the laser generator works to process and cut the metal strip in conjunction with the laser cutting head.
[0011] Preferably, the adjustment mechanism includes a first motor, a first screw, a concave frame, a second motor, and a second screw. The first motor is fixed inside the support plate. The first screw is rotatably disposed inside the support plate, and its end is connected to the first motor. The outer surface of the first screw is threadedly connected to the inside of the concave frame. The second motor is fixed on the concave frame. The second screw is rotatably disposed inside the concave frame, and its outer surface is threadedly connected to the inside of the support block. A first corrugated tube is sleeved on the first screw, and its end is fixedly connected to the inner wall of the concave frame and the support plate, respectively. A second corrugated tube is sleeved on the second screw, and its end is fixedly connected to the inner wall of the support block and the concave frame, respectively.
[0012] By adopting the above scheme, controlling the operation of motor one will drive the rotation of screw one. When screw one rotates, the vertical position of the concave frame and the vertical position of the laser cutting head can be adjusted. Controlling the operation of motor two will drive the rotation of screw two. The movement of screw two can adjust the position of the support block, and thus the horizontal position of the laser cutting head can be adjusted, thus improving flexibility.
[0013] Preferably, the feeding mechanism includes a rotating roller, an adjusting screw, a second support frame, a threaded cylinder, and a limiting roller. The rotating roller array is rotatably disposed inside the first support frame, the second support frame is symmetrically disposed inside the first support frame, the adjusting screw is rotatably disposed inside the first support frame, the threaded cylinder is fixed on the second support frame, and the adjusting screw is threadedly connected to the threaded cylinder. The limiting roller corresponding to the rotating roller is rotatably disposed on the second support frame. A guide shaft passes through the second support frame, and the end of the guide shaft is fixedly connected to the inner wall of the first support frame.
[0014] By adopting the above scheme, rotating the adjusting screw will adjust the position of the second support frame through the threaded cylinder. The movement of the second support frame will adjust the position of the limiting roller. According to the size of the metal strip, the limiting roller is moved to the predetermined position. The rotation of the roller facilitates the feeding of the metal strip and makes it convenient to feed metal strips of different sizes.
[0015] Preferably, the power mechanism includes a transmission wheel, a reducer, and a power motor. The transmission wheel corresponding to the end of the rotating roller is rotatably disposed inside the power box, and the center position of the transmission wheel is fixedly connected to the end of the rotating roller. Adjacent transmission wheels are connected by belt drive. The reducer is fixed on the power box, and the output end of the reducer is fixedly connected to the center position of the corresponding transmission wheel. The power motor is fixed inside the worktable, and the output end of the power motor is fixedly connected to the input end of the reducer.
[0016] By adopting the above scheme, controlling the power motor to work will drive the reducer to move. When the reducer moves, it will drive the corresponding transmission wheel to rotate. The belt will cause the adjacent transmission wheel to rotate. When the transmission wheel rotates, it will cause the rotating roller to rotate. The rotation of the rotating roller and the limit roller cooperate to facilitate the feeding and processing of metal strip.
[0017] Preferably, the mounting slot is provided with a material discharge slot, which is inclined, and the material discharge slot and the housing are provided with grooves in an array.
[0018] By adopting the above solution, the feeding trough and the box provide installation space for the groove.
[0019] Preferably, the drive mechanism includes a power shaft, a rotating disk, a driven wheel, a through groove, and a push plate. The power shaft is rotatably disposed inside the frame. The rotating disk is fixed to the end of the power shaft. The driven wheel is fixed on the power shaft and is connected to the transmission wheel via a belt drive. The through groove is disposed on the frame and is connected to the power box. One end of the push plate is movably connected to the rotating disk.
[0020] By adopting the above scheme, when the transmission wheel rotates, the drive shaft will rotate through the cooperation of the belt and the driven wheel. When the drive shaft rotates, it will drive the rotating disk to rotate, and when the rotating disk rotates, it will drive the push plate to move.
[0021] Preferably, a connecting plate is movably connected to the other end of the push plate, a compression groove is fixedly provided inside the frame, a compression block is provided inside the compression groove, and the end of the connecting plate is fixedly connected to the center position of the compression block. A conveying pipe is connected to one end of the compression groove.
[0022] By adopting the above scheme, the rotation of the rotating disk, in conjunction with the push plate, will drive the connecting plate to move repeatedly. When the connecting plate moves, it will drive the compression block to move synchronously. The movement of the compression block will compress the air inside the compression tank, and the compressed air will be transmitted through the conveying pipe.
[0023] Preferably, a load-bearing plate is fixedly mounted on the connecting plate, a movable box is fixedly mounted on the load-bearing plate, a guide rod is fixedly mounted inside the movable box, a sliding block is mounted inside the movable box, and the guide rod passes through the sliding block. A drive spring is fixedly mounted inside the load-bearing plate, and the other end of the drive spring is fixedly connected to the sliding block. A guide ring is fixedly mounted inside the load-bearing plate, and a striking post passes through the guide ring. The end of the striking post is fixedly connected to the sliding block, and one end of the striking post extends to one side of the groove.
[0024] By adopting the above scheme, when the connecting plate moves repeatedly, it will drive the movable box to move through the load-bearing plate. When the movable box moves, it will drive the striking column to move synchronously. The end of the striking column is arc-shaped with an array of grooves. Through the cooperation of the grooves, the striking column will be driven to move. When the striking column moves, it will be guided by the cooperation of the guide ring and the sliding block, so that the striking column moves smoothly. The driving spring can reset the striking column. Repeatedly, the side plate and the unloading groove will vibrate, which will facilitate the unloading of the workpiece.
[0025] Preferably, the front of the workbench is provided with a strip groove, a limit rod is provided inside the strip groove, a third support frame is sleeved on the limit rod, a positioning bolt is threaded onto the third support frame, a limit frame is fixedly provided on the third support frame, a diversion groove is embedded inside the limit frame and the diversion groove is connected to the conveying pipe, and spray holes are arrayed on the diversion groove and a filter screen is provided inside the spray holes.
[0026] By adopting the above scheme, the position of the limiting frame is adjusted according to the metal strip. After the limiting frame moves to the predetermined position, the positioning bolt is rotated so that it contacts the surface of the limiting rod, which limits the position of the limiting frame and allows the metal strip to pass through it. The limiting frame can limit and guide the metal strip, effectively preventing curling during the feeding of the metal strip. Compressed air is transmitted through the conveying pipe and enters the diversion tank. The diversion tank is symmetrically arranged, and the airflow is directed to the surface of the metal strip through the spray holes, thereby cleaning the metal strip and ensuring the quality of the workpiece.
[0027] Compared with the prior art, the beneficial effects of the present invention are: 1. The high-speed, high-precision laser cutting equipment based on PLC control described in this invention, through the addition of side plates and a waste bin, can efficiently remove impurities adsorbed on the surface of the workpiece, and simultaneously assist in workpiece unloading. After cutting, the workpiece falls into a concave groove, supported by the side plates. When the movable box moves, it synchronously drives the displacement of the striking column; the end of the striking column is arc-shaped, cooperating with the arrayed grooves to drive the striking column to reciprocate. During the movement of the striking column, precise guidance is achieved through the synergistic action of the guide ring and the sliding block, ensuring smooth movement. The drive spring provides the reset power for the striking column. This cycle causes the side plates and the unloading groove to vibrate at high frequency. The vibration of the side plates and the unloading groove can, on the one hand, assist the smooth sliding and unloading of the workpiece, improving unloading efficiency; on the other hand, it can cause impurities adsorbed on the surface of the workpiece to fall off due to vibration. The impurities fall into the waste bin below through preset holes for storage, effectively improving the quality of the finished workpiece. When impurities accumulate to a certain amount in the waste bin, they can be pulled out to facilitate centralized cleaning of the internal impurities. After cleaning, the waste bin is reset, and precise positioning is achieved through the magnetic adsorption effect of the magnetic plate to ensure the stability of equipment operation.
[0028] 2. The high-speed, high-precision laser cutting equipment based on PLC control described in this invention can achieve source cleaning treatment of metal strips through the setting of compression grooves and diversion grooves, effectively ensuring the processing quality of workpieces. When the power shaft rotates, it drives the rotating disk to rotate synchronously. The rotating disk drives the connecting plate to reciprocate through the cooperation of the push plate. During the movement of the connecting plate, it drives the compression block to move synchronously, compressing the air inside the compression groove. The compressed air is transported to the symmetrically set diversion grooves through the conveying pipe, and then the airflow is guided to the surface of the metal strip through the spray holes, thereby cleaning the metal strip and ensuring the quality of the finished workpiece from the source.
[0029] 3. The high-speed, high-precision laser cutting equipment based on PLC control described in this invention can stably feed and guide the metal strip by setting a limiting frame, avoiding bending and curling of the metal strip and ensuring the processing quality of the workpiece. After adjusting the limiting frame to the predetermined position, tightening the positioning bolts to make it press against the surface of the limiting rod can complete the position limiting of the limiting frame. When the metal strip passes through the limiting frame for feeding, the limiting frame limits and guides it, which can effectively avoid problems such as curling and deviation of the metal strip during the feeding process, and further ensure the quality of the finished workpiece.
[0030] 4. The high-speed, high-precision laser cutting equipment based on PLC control described in this invention, by setting rotating rollers and limiting rollers, can adapt to the feeding of metal strips of different sizes. Rotating the adjusting screw, in cooperation with the threaded cylinder, adjusts the position of the second support frame, thereby driving the limiting rollers to complete the position adjustment. According to the actual specifications of the metal strip, the limiting rollers can be adjusted to the appropriate position, cooperating with the rotating rollers to achieve stable feeding of the metal strip. This structure can flexibly adapt to metal strips of different sizes, effectively improving the equipment's flexibility and adaptability. Attached Figure Description
[0031] Figure 1 This is a schematic diagram of the high-speed, high-precision laser cutting equipment based on PLC control according to the present invention; Figure 2 This is a schematic diagram of the structure of the workbench of the present invention; Figure 3 This is a schematic diagram of the framework of the present invention; Figure 4 This is a schematic diagram of the rotating disk structure of the present invention; Figure 5 This is a schematic diagram of the three-dimensional structure of the feeding trough and groove of the present invention; Figure 6 This is a schematic diagram of the box structure of the present invention; Figure 7 This is a schematic diagram of the three-dimensional structure of the first support frame of the present invention; Figure 8 This is a schematic diagram of the No. 2 support frame structure of the present invention; Figure 9 For the present invention Figure 1 Enlarged schematic diagram of structure A in the middle; Figure 10 For the present invention Figure 3 Enlarged schematic diagram of the B-structure; Figure 11 This is a schematic diagram of the striking column structure of the present invention.
[0032] In the diagram: 1. Workbench; 2. Protective shell; 3. Warning light; 4. PLC controller; 5. Sealed door; 6. Support plate; 7. Motor No. 1; 8. Screw No. 1; 9. Concave frame; 10. Corrugated pipe No. 1; 11. Motor No. 2; 12. Screw No. 2; 13. Corrugated pipe No. 2; 14. Support block; 15. Laser generator; 16. Laser cutting head; 17. Support frame No. 1; 18. Rotating roller; 19. Power box; 20. Transmission wheel; 21. Reducer; 22. Power motor; 23. Adjusting screw; 24. Support frame No. 2; 25. Threaded cylinder; 26. Guide shaft; 27. Limiting roller; 28. Concave groove; 29. Mounting groove; 30. Box body; 31. Side plate; 32. Hole; 33. Slide groove; 34. Waste bin; 35. Magnetic plate; 36. Feed chute; 37. Frame; 38. Drive shaft; 39. Rotary disc; 40. Driven wheel; 41. Through groove; 42. Push plate; 43. Compression groove; 44. Connecting plate; 45. Compression block; 46. Conveying pipe; 47. Guide rod; 48. Load-bearing plate; 49. Movable box; 50. Drive spring; 51. Sliding block; 52. Striking column; 53. Guide ring; 54. Strip groove; 55. Limiting rod; 56. No. 3 support frame; 57. Positioning bolt; 58. Limiting frame; 59. Diversion groove; 60. Spray hole; 61. Groove. Detailed Implementation
[0033] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0034] Please see Figure 1-11This invention provides a technical solution: a high-speed, high-precision laser cutting device based on PLC control, comprising a worktable 1, a protective shell 2 fixedly mounted on the top of the worktable 1, a PLC controller 4 mounted on the protective shell 2, a support plate 6 fixedly mounted on the worktable 1, a laser cutting assembly mounted on the side of the support plate 6, an adjustment mechanism for adjusting the position of the laser cutting assembly mounted on the support plate 6, a first support frame 17 embedded inside the worktable 1, a feeding mechanism inside the first support frame 17, and a power box 1 fixedly mounted on the side of the first support frame 17. 9. The power box 19 is equipped with a power mechanism. The workbench 1 is equipped with a concave groove 28 and an installation groove 29, which are connected to the concave groove 28. The box 30 is fixedly installed inside the concave groove 28. The top of the box 30 is fixedly equipped with a side plate 31. The side plate 31 is provided with an array of holes 32. The box 30 is equipped with a sliding groove 33. The sliding groove 33 is equipped with a waste bin 34. The waste bin 34 is fixedly equipped with a magnetic plate 35 on its side. The workbench 1 is equipped with a frame 37. The frame 37 is equipped with a drive mechanism. PLC controller 4 is electrically connected to the electronic equipment on the PLC-based high-speed and high-precision laser cutting equipment, and can control the operation of the PLC-based high-speed and high-precision laser cutting equipment. When using a PLC-controlled high-speed, high-precision laser cutting equipment to continuously feed and precisely cut metal materials, the movement of the power mechanism drives the feeding mechanism, which facilitates the feeding of metal materials. The position of the laser cutting assembly can be adjusted via the adjustment mechanism. The movement of the laser cutting assembly processes the metal material. The cut workpiece falls into the concave groove 28, where it is supported by the side plate 31. The movement of the power mechanism also causes the drive mechanism to move, which in turn moves the side plate 31 and the unloading groove 38. Vibration is generated at 6. The side plate 31 and the feeding trough 36 vibrate, which will assist the workpiece in moving and feeding, improving efficiency. When the workpiece is fed, any impurities adsorbed on the workpiece will vibrate and fall off. The adsorbed impurities will fall into the waste bin 34 for storage through the hole 32, which improves the quality of the workpiece. Pulling the waste bin 34 will move the waste bin 34 to the outside, and then the impurities stored in the waste bin 34 can be processed. After the impurities stored in the waste bin 34 are cleared, the waste bin 34 is reset. With the cooperation of the magnetic plate 35, the position of the waste bin 34 is limited.
[0035] Furthermore, a warning light 3 is fixedly installed on the top of the protective shell 2, and a sealing door 5 is connected to the front of the protective shell 2 via a hinge; The laser cutting assembly includes a mounting block support block 14, a laser generator 15, and a laser cutting head 16. The laser generator 15 is fixed on the support block 14, and the laser cutting head 16 is located below the support block 14, and the laser generator 15 is connected to the laser cutting head 16. The protective shell 2 protects the working area. After the metal strip to be processed is moved directly below the laser cutting head 16, the laser generator 15 works in conjunction with the laser cutting head 16 to process and cut the metal strip.
[0036] Furthermore, the adjustment mechanism includes a first motor 7, a first screw 8, a concave frame 9, a second motor 11, and a second screw 12. The first motor 7 is fixed inside the support plate 6. The first screw 8 is rotatably disposed inside the support plate 6, and the end of the first screw 8 is connected to the first motor 7. The outer surface of the first screw 8 is threadedly connected to the inside of the concave frame 9. The second motor 11 is fixed on the concave frame 9. The second screw 12 is rotatably disposed inside the concave frame 9, and the outer surface of the second screw 12 is threadedly connected to the inside of the support block 14. A first corrugated pipe 10 is sleeved on the first screw 8, and the end of the first corrugated pipe 10 is fixedly connected to the inner wall of the concave frame 9 and the support plate 6, respectively. A second corrugated pipe 13 is sleeved on the second screw 12, and the end of the second corrugated pipe 13 is fixedly connected to the inner wall of the support block 14 and the concave frame 9, respectively. When adjusting the position of the laser cutting head 16, controlling the first motor 7 will drive the first screw 8 to rotate. When the first screw 8 rotates, the vertical position of the concave frame 9 can be adjusted, and the vertical position of the laser cutting head 16 can be adjusted. Controlling the second motor 11 will drive the second screw 12 to rotate. The movement of the second screw 12 can adjust the position of the support block 14, and thus the horizontal position of the laser cutting head 16 can be adjusted, improving flexibility and facilitating the processing of metal strips. Both the first corrugated tube 10 and the second corrugated tube 13 are telescopic. The first corrugated tube 10 protects the first screw 8, and the second corrugated tube 13 protects the second screw 12.
[0037] Furthermore, the feeding mechanism includes a rotating roller 18, an adjusting screw 23, a second support frame 24, a threaded cylinder 25, and a limiting roller 27. The rotating roller 18 is rotatably arranged inside the first support frame 17, the second support frame 24 is symmetrically arranged inside the first support frame 17, the adjusting screw 23 is rotatably arranged inside the first support frame 17, the threaded cylinder 25 is fixed on the second support frame 24, and the adjusting screw 23 is threadedly connected to the threaded cylinder 25. The limiting roller 27 corresponding to the rotating roller 18 is rotatably arranged on the second support frame 24. A guide shaft 26 passes through the second support frame 24, and the end of the guide shaft 26 is fixedly connected to the inner wall of the first support frame 17. When feeding metal strips of different sizes, rotating the adjusting screw 23, in conjunction with the threaded cylinder 25, will adjust the position of the second support frame 24. The movement of the second support frame 24 will adjust the position of the limiting roller 27. According to the size of the metal strip, the limiting roller 27 is moved to the predetermined position. In conjunction with the rotating roller 18, it is convenient to process the metal strip, which facilitates the processing of metal strips of different sizes and improves flexibility.
[0038] Furthermore, the power mechanism includes a transmission wheel 20, a reducer 21, and a power motor 22. The transmission wheel 20, corresponding to the end of the rotating roller 18, is rotatably disposed inside the power box 19, and the center position of the transmission wheel 20 is fixedly connected to the end of the rotating roller 18. Adjacent transmission wheels 20 are connected by belt drive. The reducer 21 is fixed on the power box 19, and the output end of the reducer 21 is fixedly connected to the center position of the corresponding transmission wheel 20. The power motor 22 is fixed inside the worktable 1, and the output end of the power motor 22 is fixedly connected to the input end of the reducer 21. The operation of the control motor 22 will drive the reducer 21 to move. When the reducer 21 moves, it will drive the corresponding transmission wheel 20 to rotate. The belt will cause the adjacent transmission wheel 20 to rotate. When the transmission wheel 20 rotates, it will cause the rotating roller 18 to rotate. The rotation of the rotating roller 18 cooperates with the limit roller 27 to facilitate the feeding and processing of metal strip.
[0039] Furthermore, a material discharge groove 36 is provided inside the mounting groove 29, and the material discharge groove 36 is inclined. Grooves 61 are arrayed on the material discharge groove 36 and the housing 30. Mounting slot 29 provides installation space for unloading slot 36, and unloading slot 36 and housing 30 provide installation space for recess 61.
[0040] Furthermore, the drive mechanism includes a power shaft 38, a rotating disk 39, a driven wheel 40, a through groove 41, and a push plate 42. The power shaft 38 is rotatably disposed inside the frame 37, the rotating disk 39 is fixed to the end of the power shaft 38, the driven wheel 40 is fixed on the power shaft 38, and the driven wheel 40 is connected to the transmission wheel 20 via a belt drive. The through groove 41 is disposed on the frame 37 and is connected to the power box 19. One end of the push plate 42 is movably connected to the rotating disk 39. When the drive wheel 20 rotates, the drive shaft 38 will rotate through the belt and driven wheel 40. When the drive shaft 38 rotates, it will drive the rotating disk 39 to rotate. When the rotating disk 39 rotates, it will drive the push plate 42 to move. The belt drive is facilitated by the through groove 41.
[0041] Furthermore, a connecting plate 44 is movably connected to the other end of the push plate 42, a compression groove 43 is fixedly provided inside the frame 37, a compression block 45 is provided inside the compression groove 43, and the end of the connecting plate 44 is fixedly connected to the center position of the compression block 45. A conveying pipe 46 is connected to one end of the compression groove 43. The rotation of the rotating disk 39, in conjunction with the push plate 42, will drive the connecting plate 44 to move repeatedly. When the connecting plate 44 moves, it will drive the compression block 45 to move synchronously. The movement of the compression block 45 will compress the air inside the compression tank 43, and the compressed air will be transmitted through the conveying pipe 46.
[0042] Furthermore, a load-bearing plate 48 is fixedly installed on the connecting plate 44, a movable box 49 is fixedly installed on the load-bearing plate 48, a guide rod 47 is fixedly installed inside the movable box 49, a sliding block 51 is installed inside the movable box 49, and the guide rod 47 passes through the sliding block 51. A drive spring 50 is fixedly installed inside the load-bearing plate 48, and the other end of the drive spring 50 is fixedly connected to the sliding block 51. A guide ring 53 is fixedly installed inside the load-bearing plate 48, and a striking post 52 passes through the guide ring 53. The end of the striking post 52 is fixedly connected to the sliding block 51, and one end of the striking post 52 extends to one side of the groove 61. When the connecting plate 44 moves repeatedly, it drives the movable box 49 to move through the load-bearing plate 48. When the movable box 49 moves, it drives the striking column 52 to move synchronously. The end of the striking column 52 is arc-shaped, and the grooves 61 are arranged in an array. Through the cooperation of the grooves 61, the striking column 52 is driven to move. When the striking column 52 moves, it is guided by the guide ring 53 and the sliding block 51, so that the striking column 52 moves smoothly. The driving spring 50 can reset the striking column 52. Repeatedly, the side plate 31 and the unloading groove 36 can vibrate, which facilitates the unloading of the workpiece.
[0043] Furthermore, a strip groove 54 is provided on the front of the workbench 1. A limit rod 55 is provided inside the strip groove 54. A third support frame 56 is sleeved on the limit rod 55. A positioning bolt 57 is threaded on the third support frame 56. A limit frame 58 is fixedly provided on the third support frame 56. A diversion groove 59 is embedded inside the limit frame 58. The diversion groove 59 is connected to the conveying pipe 46. Spray holes 60 are arranged in an array on the diversion groove 59. A filter screen is provided inside the spray holes 60. Adjusting the position of the limiting frame 58 according to the metal strip position, after the limiting frame 58 moves to the predetermined position, rotating the positioning bolt 57 causes the positioning bolt 57 to move and contact the surface of the limiting rod 55, thus limiting the position of the limiting frame 58, allowing the metal strip to pass through the limiting frame 58. The limiting frame 58 can limit and guide the metal strip, effectively preventing curling during the feeding of the metal strip. Compressed air is transmitted through the conveying pipe 46 and enters the diversion trough 59. The diversion trough 59 is symmetrically arranged, and the airflow through the spray holes 60 will cause the air to flow to the surface of the metal strip, thereby cleaning the metal strip and ensuring the quality of the workpiece.
[0044] Working Principle: First, when using a high-speed, high-precision laser cutting equipment controlled by a PLC to continuously feed and precisely cut metal materials, the position of the limiting frame 58 is adjusted according to the metal strip. After the limiting frame 58 moves to the predetermined position, the positioning bolt 57 is rotated, causing it to contact the surface of the limiting rod 55, thus limiting the position of the limiting frame 58. This allows the metal strip to pass through the limiting frame 58. The limiting frame 58 guides and limits the metal strip, effectively preventing curling during feeding. Rotating the adjusting screw 23, in conjunction with the threaded cylinder 25, adjusts the position of the second support frame 24. The movement of the second support frame 24 adjusts the position of the limiting roller 27. The position of the limiting roller 27 is adjusted according to the size of the metal strip. The laser cutting assembly moves to a predetermined position, and the rotating roller 18 facilitates the feeding of metal strips of different sizes, improving flexibility. The control motor 22 drives the reducer 21, which in turn rotates the corresponding drive wheel 20. This rotation, via a belt, causes adjacent drive wheels 20 to rotate, which in turn rotates the rotating roller 18. The rotating roller 18, in conjunction with the limit roller 27, facilitates the feeding and processing of the metal strip. The position of the laser cutting assembly can be adjusted via an adjustment mechanism. The movement of the laser cutting assembly allows for the processing of metal materials. The cut workpiece falls into the concave groove 28, where it is supported by the side plate 31. As the drive wheel 20 rotates, the belt... The belt and driven wheel 40 work together to rotate the drive shaft 38. The rotation of the drive shaft 38 drives the rotating disk 39 to rotate, which in turn drives the push plate 42. The rotation of the rotating disk 39, through the push plate 42, causes the connecting plate 44 to move repeatedly. The movement of the connecting plate 44 causes the compression block 45 to move synchronously. The movement of the compression block 45 compresses the air inside the compression groove 43. This compressed air is then transported through the conveying pipe 46 and enters the diversion groove 59. The diversion groove 59 is symmetrically arranged, and through the spray holes 60, the airflow is directed towards the surface of the metal strip, thus cleaning the metal strip and ensuring the quality of the workpiece. The repeated movement of the connecting plate 44, through the load-bearing plate 48, drives the movable box 49 to move. The timing of the movement causes the striking column 52 to move synchronously. The end of the striking column 52 is arc-shaped with an array of grooves 61. The grooves 61 engage to drive the striking column 52 to move. As the striking column 52 moves, it is guided by the guide ring 53 and the sliding block 51, ensuring smooth movement. The drive spring 50 can reset the striking column 52. This repeated movement causes the side plate 31 and the feeding trough 36 to vibrate. The vibration of the side plate 31 and the feeding trough 36 assists in the movement and feeding of the workpiece, improving efficiency. During workpiece feeding, any impurities adsorbed on the workpiece will vibrate and fall off. These impurities will then fall through the holes 32 and enter the waste bin 34 for storage, improving the quality of the workpiece. Pulling the waste bin 34 moves it to the outside.The waste bin 34 can then be used to process the stored impurities. After the impurities stored inside the waste bin 34 are removed, the waste bin 34 is reset, and the magnetic plate 35, in conjunction with it, limits the position of the waste bin 34.
[0045] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
Claims
1. A high-speed, high-precision laser cutting device based on PLC control, characterized in that: The system includes a workbench (1), a protective shell (2) fixedly installed on the top of the workbench (1), a PLC controller (4) installed on the protective shell (2), a support plate (6) fixedly installed on the workbench (1), a laser cutting component installed on the side of the support plate (6), an adjustment mechanism for adjusting the position of the laser cutting component installed on the support plate (6), a first support frame (17) embedded inside the workbench (1), a feeding mechanism installed inside the first support frame (17), a power box (19) fixedly installed on the side of the first support frame (17), and a power mechanism installed inside the power box (19). The workbench (1) has a concave groove (28) inside and an installation groove (29) inside, and the installation groove (29) is connected to the concave groove (28). A box (30) is fixedly installed inside the concave groove (28). A side plate (31) is fixedly installed on the top of the box (30). Holes (32) are arranged in an array on the side plate (31). A sliding groove (33) is provided inside the box (30). A waste bin (34) is provided inside the sliding groove (33). A magnetic plate (35) is fixedly installed on the side of the waste bin (34). A frame (37) is provided inside the workbench (1). A drive mechanism is provided inside the frame (37).
2. The high-speed, high-precision laser cutting equipment based on PLC control according to claim 1, characterized in that: A warning light (3) is fixedly installed on the top of the protective shell (2), and a sealing door (5) is connected to the front of the protective shell (2) by a hinge. The laser cutting assembly includes a mounting block support block (14), a laser generator (15), and a laser cutting head (16). The laser generator (15) is fixed on the support block (14), and the laser cutting head (16) is located below the support block (14). The laser generator (15) is connected to the laser cutting head (16).
3. The high-speed, high-precision laser cutting equipment based on PLC control according to claim 2, characterized in that: The adjustment mechanism includes a first motor (7), a first screw (8), a concave frame (9), a second motor (11), and a second screw (12). The first motor (7) is fixed inside the support plate (6). The first screw (8) is rotatably disposed inside the support plate (6), and the end of the first screw (8) is connected to the first motor (7). The outer surface of the first screw (8) is threadedly connected to the inside of the concave frame (9). The second motor (11) is fixed on the concave frame (9). The rod (12) is rotatably set inside the concave frame (9), and the outer surface of the second screw (12) is threadedly connected to the inside of the support block (14). The first screw (8) is fitted with a first corrugated pipe (10), and the end of the first corrugated pipe (10) is fixedly connected to the inner wall of the concave frame (9) and the support plate (6) respectively. The second screw (12) is fitted with a second corrugated pipe (13), and the end of the second corrugated pipe (13) is fixedly connected to the inner wall of the support block (14) and the concave frame (9) respectively.
4. The high-speed, high-precision laser cutting equipment based on PLC control according to claim 3, characterized in that: The feeding mechanism includes a rotating roller (18), an adjusting screw (23), a second support frame (24), a threaded cylinder (25), and a limiting roller (27). The rotating rollers (18) are arranged in an array and rotate inside the first support frame (17). The second support frame (24) is symmetrically arranged inside the first support frame (17). The adjusting screw (23) is rotated inside the first support frame (17). The threaded cylinder (25) is fixed on the second support frame (24), and the adjusting screw (23) is threadedly connected to the threaded cylinder (25). The limiting roller (27) corresponding to the rotating roller (18) is rotated on the second support frame (24). A guide shaft (26) is inserted inside the second support frame (24), and the end of the guide shaft (26) is fixedly connected to the inner wall of the first support frame (17).
5. A high-speed, high-precision laser cutting device based on PLC control according to claim 4, characterized in that: The power mechanism includes a transmission wheel (20), a reducer (21), and a power motor (22). The transmission wheel (20) corresponding to the end of the rotating roller (18) is rotatably disposed inside the power box (19), and the center position of the transmission wheel (20) is fixedly connected to the end of the rotating roller (18). Adjacent transmission wheels (20) are connected by belt drive. The reducer (21) is fixed on the power box (19), and the output end of the reducer (21) is fixedly connected to the center position of the corresponding transmission wheel (20). The power motor (22) is fixed inside the workbench (1), and the output end of the power motor (22) is fixedly connected to the input end of the reducer (21).
6. The high-speed, high-precision laser cutting equipment based on PLC control according to claim 1, characterized in that: The mounting slot (29) is provided with a feeding slot (36), and the feeding slot (36) is inclined. The feeding slot (36) and the box (30) are provided with grooves (61) in an array.
7. A high-speed, high-precision laser cutting device based on PLC control according to claim 6, characterized in that: The drive mechanism includes a power shaft (38), a rotating disk (39), a driven wheel (40), a through groove (41), and a push plate (42). The power shaft (38) is rotatably disposed inside the frame (37). The rotating disk (39) is fixed at the end of the power shaft (38). The driven wheel (40) is fixed on the power shaft (38), and the driven wheel (40) is connected to the transmission wheel (20) by a belt drive. The through groove (41) is disposed on the frame (37) and is connected to the power box (19). One end of the push plate (42) is movably connected to the rotating disk (39).
8. A high-speed, high-precision laser cutting device based on PLC control according to claim 7, characterized in that: The other end of the push plate (42) is movably connected to a connecting plate (44). A compression groove (43) is fixedly provided inside the frame (37). A compression block (45) is provided inside the compression groove (43). The end of the connecting plate (44) is fixedly connected to the center position of the compression block (45). One end of the compression groove (43) is connected to a conveying pipe (46).
9. A high-speed, high-precision laser cutting device based on PLC control according to claim 8, characterized in that: A load-bearing plate (48) is fixedly installed on the connecting plate (44). A movable box (49) is fixedly installed on the load-bearing plate (48). A guide rod (47) is fixedly installed inside the movable box (49). A sliding block (51) is installed inside the movable box (49), and the guide rod (47) passes through the sliding block (51). A drive spring (50) is fixedly installed inside the load-bearing plate (48), and the other end of the drive spring (50) is fixedly connected to the sliding block (51). A guide ring (53) is fixedly installed inside the load-bearing plate (48). A striking post (52) passes through the guide ring (53), and the end of the striking post (52) is fixedly connected to the sliding block (51). One end of the striking post (52) extends to one side of the groove (61).
10. A high-speed, high-precision laser cutting device based on PLC control according to claim 1, characterized in that: The workbench (1) has a strip groove (54) on its front side. A limit rod (55) is provided inside the strip groove (54). A third support frame (56) is sleeved on the limit rod (55). A positioning bolt (57) is threaded onto the third support frame (56). A limit frame (58) is fixedly provided on the third support frame (56). A diversion groove (59) is embedded inside the limit frame (58). The diversion groove (59) is connected to the conveying pipe (46). Spray holes (60) are arranged in an array on the diversion groove (59). A filter screen is provided inside the spray holes (60).
Citation Information
Patent Citations
Laser cutting equipment
CN110355483A