Automatic packaging equipment

Abstract

The invention discloses automatic packaging equipment, and relates to the technical field of product film covering packaging, the automatic packaging equipment comprises a base, a glue film processing mechanism, a feeding mechanism, a jacking dust removal mechanism, a jacking film covering mechanism, a film pressing and moving mechanism, a vacuum pressure maintaining mechanism and a discharging mechanism, the base is divided into a first area and a second area, the second region is on one side of the base in the width direction. The first area is sequentially provided with a feeding station, a jacking dust removal station, a jacking film covering station, a film pressing and material moving station, a vacuum pressure maintaining station and a discharging station in the length direction, and the film pressing and material moving station and the vacuum pressure maintaining station are arranged above the discharging station from bottom to top in the height direction. And a film absorbing station, a film tearing station, an easy-to-tear-and-paste feeding station, a waste film feeding station and an adhesive film feeding station are sequentially arranged in the second area in the length direction. According to the scheme, the base is arranged in a partitioned mode, the corresponding stations of all the mechanisms work cooperatively, and the problems that procedures cannot be linked, the production efficiency is low, the labor cost is high and the product yield is low due to the fact that existing semi-automatic equipment is matched with manual operation can be solved.

Description

Technical Field

[0001] This invention relates to the field of product coating and packaging technology, and in particular to an automated packaging device. Background Technology

[0002] In the glass substrate manufacturing process, encapsulation with adhesive film is a critical step in ensuring product performance. It requires a series of sequential steps, including substrate loading, dust removal, adhesive film lamination, vacuum pressure holding, and unloading. The operational method of this process directly impacts the production efficiency and product yield of glass substrate encapsulation. Currently, the industry commonly uses a combination of semi-automatic equipment and manual operation for encapsulation of glass substrates. Various semi-automatic equipment can only perform mechanical operations on single steps in the encapsulation process. The entire process, including process connections, station transfers, film lamination, clamping before and after pressure holding, and positioning, all require manual intervention.

[0003] The existing semi-automatic equipment combined with manual operation mode has obvious technical defects: semi-automatic equipment cannot achieve automated linkage and continuous operation of each packaging process. From substrate loading and transfer between stations to auxiliary operations such as film coating and pressure holding, all operations rely on manual labor, making humans the core executor of the work process; manual operation is highly subjective and has poor consistency, making it difficult to ensure the uniformity of packaging operation standards, and the efficiency of manual operation is far lower than that of mechanical automated operation. This not only significantly increases labor costs but also directly limits the overall production efficiency of glass substrate packaging; at the same time, glass substrates are fragile and precision substrates, and they are easily bumped and scratched during manual transfer and clamping, resulting in product scrap and seriously reducing the product yield of packaging operations. Summary of the Invention

[0004] The main objective of this invention is to propose an automated packaging device. By adopting a base partition layout design, and combining a film processing mechanism, a feeding mechanism, a lifting dust removal mechanism, a lifting coating mechanism, a film pressing and transferring mechanism, a vacuum holding mechanism, and a unloading mechanism, each corresponding to a workstation working in coordination, this device can solve the problems of non-coordinated processes, low production efficiency, high labor costs, and low product yield caused by semi-automatic equipment combined with manual operation in the prior art.

[0005] To achieve the above objectives, the present invention provides an automated packaging device comprising:

[0006] The base has a first region and a second region, the second region being located on one side of the base along its width direction; the first region has a feeding station, a lifting and dust removal station, a lifting and film coating station, a film pressing and transferring station, a vacuum pressure holding station, and a unloading station arranged sequentially along the length direction of the base, the film pressing and transferring station and the vacuum pressure holding station being arranged sequentially from bottom to top above the unloading station along the height direction of the base; the second region has a film suction station, a film tearing station, an easy-tear adhesive feeding station, a waste film station, and an adhesive film feeding station arranged sequentially along the length direction of the base; The adhesive film processing unit is set up at each workstation in the second area and is used for adhesive film supply, easy-tear adhesive supply, adhesive film adsorption, release film removal and waste film collection. A feeding mechanism is provided corresponding to the feeding station and is used to sequentially transfer the carrier carrying the product to the lifting dust removal station and the lifting film coating station. A lifting dust removal mechanism is provided corresponding to the lifting dust removal station and is used to lift and remove dust from the products on the carrier. A lifting and coating mechanism is provided corresponding to the lifting and coating station, and is used to lift the product on the carrier and cooperate with the adhesive film processing mechanism to complete the coating. A film pressing and transferring mechanism is provided corresponding to the film pressing and transferring station, and is used to transfer the film-coated product to the vacuum pressure holding station, and transfer the pressure-held product to the unloading station; A vacuum pressure holding mechanism is provided corresponding to the vacuum pressure holding station and is used to vacuum pressure hold the coated product. The unloading mechanism is provided corresponding to the unloading station and is used to place the pressure-held product onto the carrier and transfer it for unloading.

[0007] In one embodiment, the film processing mechanism includes: A film feeding assembly is provided corresponding to the film feeding station and is used to supply film. Easy-tear adhesive tape feeding assembly, which is set up corresponding to the easy-tear adhesive tape feeding station, is used to supply easy-tear adhesive tape; A film suction assembly is provided corresponding to the film suction station and is used to absorb the adhesive film supplied by the adhesive film feeding assembly and cover the product with the adhesive film after the release film has been removed. A film-removing assembly is provided corresponding to the film-removing station and is used to pick up the easy-tear sticker supplied by the easy-tear sticker feeding assembly and remove the release film from the adhesive film. Waste film bin, which is set up in relation to the waste film station, is used to collect the release film removed by the film tearing component.

[0008] In one embodiment, the feeding mechanism includes two frames and two conveying components. The two frames are spaced apart from the base, and each conveying component is located on one of the frames. The carrier is placed between the two conveying components, and the two conveying components operate synchronously to convey the carrier. The feeding mechanism also includes a width adjustment component, which is connected to two frames respectively and is used to adjust the distance between the two frames to accommodate different specifications of vehicles.

[0009] In one embodiment, the lifting dust removal mechanism is located between the two frames. The lifting dust removal mechanism includes a first driving member, a second driving member, and a first suction cup. The first driving member is disposed on the base corresponding to the lifting dust removal station and is used to lift the product-carrying carrier, detach it from the conveying assembly, and fix it in place. The second driving member is disposed at the output end of the first driving member, and the first suction cup is connected to the output end of the second driving member. The first suction cup is used to adsorb the product on the carrier. The lifting dust removal mechanism also includes a dry dust removal component, which is movably disposed on the base corresponding to the lifting dust removal station and is used to perform dust removal and cleaning operations on the product adsorbed by the first suction cup; and / or The lifting and coating mechanism is located between the two frames. The lifting and coating mechanism includes a third drive member, a fourth drive member, and a first ejector pin assembly. The third drive member is located on the base corresponding to the lifting and coating station and is used to lift the product carrier away from the conveying assembly and fix it in place. The fourth drive member is located at the output end of the third drive member. The first ejector pin assembly is connected to the output end of the fourth drive member. The fourth drive member is used to drive the first ejector pin assembly to lift upward, so that the first ejector pin assembly supports the product and lifts the product away from the fixed carrier.

[0010] In one embodiment, the vacuum pressure holding mechanism includes a housing, a support component, and a pressure holding component. The housing is disposed on the base corresponding to the vacuum pressure holding station. The support component and the pressure holding component are arranged sequentially from bottom to top along the height direction of the housing. The support component slides with the housing and can extend outward or retract inward relative to the housing. The support component is used to support the coated product, and the pressure holding component is used to perform a pressing and pressure holding operation on the product inside the housing.

[0011] In one embodiment, the automated packaging equipment includes two film pressing and transferring mechanisms. Each film pressing and transferring mechanism includes a first XYZ moving module, a connecting plate, and two clamping blocks. The first XYZ moving module is located on the base corresponding to the film pressing and transferring station and is used to drive the connecting plate to move along the X, Y, and Z directions to adjust the working position. The connecting plate is connected to the output end of the first XYZ moving module. The two clamping blocks are slidably connected to the connecting plate and are used to clamp the film-coated product. Each clamping block has an adsorption hole on the side facing the product for adsorbing and fixing the product; and / or The automated packaging equipment includes a silicone pad supply mechanism disposed on the base. The feeding mechanism and the silicone pad supply mechanism are arranged sequentially along the width direction of the base. The silicone pad supply mechanism includes a first support plate, a second support plate, and a fifth driving member. The first support plate is disposed on the base, the fifth driving member is disposed on the first support plate, the second support plate is slidably connected to the first support plate, and the output end of the fifth driving member is connected to the second support plate for driving the second support plate to move toward the feeding mechanism. The second support plate is located above the feeding mechanism.

[0012] In one embodiment, each of the pressing and transferring mechanisms further includes two electromagnets, which are spaced apart from each other on the connecting plate; The supporting component includes a base and a third supporting plate. The base has a receiving groove, and the third supporting plate is retractably housed in the receiving groove. Magnetic blocks are respectively provided at opposite ends of the third supporting plate, and each magnetic block corresponds to an electromagnet. A second ejector assembly is provided on the side of the third supporting plate facing away from the bottom wall of the receiving groove.

[0013] In one embodiment, the film suction assembly includes a second XYZ moving module, a second suction cup, and a vision inspection module. The second XYZ moving module is located on the base corresponding to the film suction station. The second suction cup and the vision inspection module are both connected to the output end of the second XYZ moving module. The second suction cup is used to adsorb the adhesive film, and the vision inspection module is used to perform alignment detection on the adhesive film and the product to achieve precise film coating.

[0014] In one embodiment, the adhesive film feeding assembly includes a fixed base, a carrier substrate, a lifting drive, a plasma air antistatic assembly, and two length adjustment assemblies. The fixed base is disposed on the base, and the carrier substrate is movably disposed on the fixed base for supporting stacked adhesive films. The lifting drive is disposed on the fixed base and its output end is connected to the carrier substrate for driving the carrier substrate to rise and fall vertically to adapt to the discharge height of the adhesive film. The plasma air antistatic assembly is disposed around the peripheral wall of the carrier substrate for performing antistatic treatment on the adhesive film. The two length adjustment assemblies are disposed on the side of the carrier substrate facing the fixed base, and the installation directions of the two length adjustment assemblies are perpendicular to each other.

[0015] In one embodiment, the easy-tear label feeding assembly includes a vertical plate, which is disposed on the base corresponding to the easy-tear label feeding station. A take-up roll assembly and a feed roll assembly are rotatably mounted on the vertical plate on the same horizontal plane. The feed roll assembly is used to hold the easy-tear label roll, and the take-up roll assembly is used to retract the bottom film of the easy-tear label roll. Two winding auxiliary wheels are rotatably mounted above the vertical plate, and a material-picking support and clamping assembly is provided between the two winding auxiliary wheels. The material-picking support and clamping assembly is connected to the vertical plate and is used to support and clamp the easy-tear label during material picking; and / or The film-tearing assembly includes a third XYZ moving module, a rotary motor, a sixth driving member, and a clamping part. The third XYZ moving module is located on the base corresponding to the film-tearing station. The output end of the third XYZ moving module is connected to the rotary motor, the output end of the rotary motor is connected to the sixth driving member, and the clamping part is connected to the output end of the sixth driving member.

[0016] The technical solution of this invention adopts a base partition layout design, and is equipped with a film processing mechanism, a feeding mechanism, a lifting dust removal mechanism, a lifting film coating mechanism, a film pressing and transferring mechanism, a vacuum pressure holding mechanism and a unloading mechanism, which correspond to the collaborative operation of each workstation. This can solve the problems of non-linkage of processes, low production efficiency, high labor costs and low product yield caused by semi-automatic equipment combined with manual operation in the prior art. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.

[0018] Figure 1 A schematic diagram of an embodiment of an automated packaging device provided by the present invention; Figure 2 A schematic diagram of an embodiment of the feeding mechanism is provided for this invention; Figure 3 A schematic diagram of an embodiment of the lifting dust removal mechanism is provided for this invention; Figure 4 A schematic diagram of an embodiment of the lifting and coating mechanism of the present invention is provided; Figure 5 A schematic diagram of an embodiment of the pressure film transfer mechanism of the present invention is provided; Figure 6 A schematic diagram of an embodiment of the vacuum pressure holding mechanism of the present invention is provided; Figure 7 An exploded structural diagram of an embodiment of the support component is provided for this invention; Figure 8 A schematic diagram of an embodiment of the silicone pad supply mechanism of the present invention is provided; Figure 9 A schematic diagram of an embodiment of the adhesive film feeding assembly provided by the present invention; Figure 10 A schematic diagram of an embodiment of the easy-tear adhesive feeding assembly provided by the present invention is shown. Figure 11 A schematic diagram of the structure of an embodiment of the film-peeling assembly provided by the present invention; Figure 12 This is a schematic diagram of a structure of an embodiment of the film suction assembly provided by the present invention.

[0019] Explanation of icon numbers: 100. Automated Packaging Equipment; 1. Base; 2. Adhesive Film Processing Mechanism; 21. Adhesive Film Feeding Assembly; 211. Fixing Base; 212. Supporting Substrate; 213. Lifting Drive Component; 214. Plasma Air Static Elimination Assembly; 215. Length Adjustment Assembly; 22. Easy-Tear Adhesive Feeding Assembly; 221. Vertical Plate; 222. Take-up Roll Assembly; 223. Feed Roll Assembly; 224. Winding Auxiliary Wheel; 225. Material Picking Support and Pressing Assembly; 23. Film Suction Assembly; 231. Second XYZ Moving Module; 232. Second Suction Cup; 233. Vision Inspection Module; 24. Film Peeling Assembly; 241. Third XYZ Moving Module; 242. Rotary Motor; 243. Sixth Drive Component; 244. Clamping Part; 25. Waste Film Bin; 3. Feeding Mechanism; 31. Frame; 32. Transmission Components: 33. Width adjustment component; 4. Lifting and dust removal mechanism; 41. First driving component; 42. Second driving component; 43. First suction cup; 44. Dry dust removal component; 5. Lifting and film coating mechanism; 51. Third driving component; 52. Fourth driving component; 53. First ejector pin assembly; 6. Film pressing and material transfer mechanism; 61. First XYZ moving module; 62. Connecting plate; 63. Clamping block; 631. Adsorption hole; 64. Electromagnet; 7. Vacuum pressure holding mechanism; 71. Housing; 72. Bearing component; 721. Base; 721a. Container; 722. Third bearing plate; 723. Magnetic block; 724. Second ejector pin assembly; 73. Pressure holding component; 8. Unloading mechanism; 9. Silicone pad supply mechanism; 91. First bearing plate; 92. Second bearing plate; 93. Fifth driving component; 200. Vehicles.

[0020] The realization of the objective, functional features and advantages of the present invention will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation

[0021] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present invention.

[0022] It should be noted that if the embodiments of the present invention involve directional indicators (such as up, down, left, right, front, back, etc.), the directional indicators are only used to explain the relative positional relationship and movement of the components in a specific posture. If the specific posture changes, the directional indicators will also change accordingly.

[0023] Furthermore, if the embodiments of this invention involve descriptions such as "first" or "second," these descriptions are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined with "first" or "second" may explicitly or implicitly include at least one of those features. Additionally, the use of "and / or" or "and / or" throughout the text includes three parallel solutions. For example, "A and / or B" includes solution A, solution B, or a solution where both A and B are satisfied simultaneously. Furthermore, the technical solutions of the various embodiments can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. When the combination of technical solutions is contradictory or impossible to implement, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection claimed by this invention.

[0024] This invention proposes an automated packaging device 100.

[0025] Please see Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 , Figure 9 , Figure 10 , Figure 11 and Figure 12In one embodiment of the present invention, the automated packaging equipment 100 includes a base 1, a film processing mechanism 2, a feeding mechanism 3, a lifting and dust removal mechanism 4, a lifting and coating mechanism 5, a pressing and transferring mechanism 6, a vacuum holding mechanism 7, and a unloading mechanism 8. The base 1 has a first region and a second region, the second region being located on one side of the base 1 along its width direction. The first region has a feeding station, a lifting and dust removal station, a lifting and coating station, a pressing and transferring station, a vacuum holding station, and an unloading station arranged sequentially along the length direction of the base 1. The pressing and transferring station and the vacuum holding station are arranged sequentially from bottom to top above the unloading station along the height direction of the base 1. The second region has a suction station, a tearing station, an easy-tear label feeding station, a waste film station, and a film feeding station arranged sequentially along the length direction of the base 1. The film processing mechanism 2 is provided corresponding to each station in the second region. This device is used for supplying adhesive film, easy-tear adhesive, adhesive film adsorption, release film removal, and waste film collection. The loading mechanism 3, corresponding to the loading station, sequentially transfers the product-carrying carrier 200 to the lifting and dust removal station and the lifting and laminating station. The lifting and dust removal mechanism 4, corresponding to the lifting and dust removal station, lifts and removes dust from the product on the carrier 200. The lifting and laminating mechanism 5, corresponding to the lifting and laminating station, lifts the product on the carrier 200 and, in conjunction with the adhesive film processing mechanism 2, completes the lamination process. The pressing and transferring mechanism 6, corresponding to the pressing and transferring station, transfers the laminated product to the vacuum pressure station and then transfers the pressure-held product to the unloading station. The vacuum pressure station 7, corresponding to the vacuum pressure station, performs vacuum pressure on the laminated product. The unloading mechanism 8, corresponding to the unloading station, places the pressure-held product onto the carrier 200 and transfers it for unloading.

[0026] The automated packaging equipment 100 provided by the present invention adopts a base 1 partition layout design, and is equipped with a film processing mechanism 2, a feeding mechanism 3, a lifting dust removal mechanism 4, a lifting film coating mechanism 5, a film pressing and transferring mechanism 6, a vacuum pressure holding mechanism 7 and a unloading mechanism 8, which are respectively corresponding to the collaborative operation of each workstation. This can solve the problems of non-linkage of processes, low production efficiency, high labor costs and low product yield caused by semi-automatic equipment combined with manual operation in the prior art.

[0027] Specifically, the base 1 is divided into a first area and a second area. The first area, along its length, sequentially includes a loading station, a lifting and dust removal station, a lifting and laminating station, a film pressing and transferring station, a vacuum pressure holding station, and a unloading station. The film pressing and transferring station and the vacuum pressure holding station are stacked along their height. The second area, along its length, sequentially includes a film suction station, a film tearing station, an easy-tear label feeding station, a waste film station, and an adhesive film feeding station. This zoned layout ensures the orderly arrangement of each process station, achieving seamless workflow. The loading mechanism 3 sequentially transfers the product-carrying carrier 200 to the lifting and dust removal station and the lifting and laminating station, replacing manual handling. The lifting and dust removal mechanism 4 is set corresponding to the lifting and dust removal station, achieving automatic product lifting and dust removal without manual clamping and positioning. The laminating mechanism 5 is set up with a lifting laminating station. It automatically lifts the product and then works with the adhesive film processing mechanism 2 to complete the lamination. The adhesive film processing mechanism 2 corresponds to each station in the second area, realizing full automation of the process of adhesive film supply, easy-tear adhesive supply, adhesive film adsorption, release film removal, and waste film collection, replacing manual operation of adhesive film-related tasks. The pressing and transferring mechanism 6 corresponds to the pressing and transferring station. It automatically transfers the laminated product to the vacuum pressure station, and then transfers the pressure-held product to the unloading station, realizing automatic transfer between stations. The vacuum pressure station 7 corresponds to the vacuum pressure station. It automatically performs vacuum pressure on the laminated product to ensure the lamination quality. The unloading mechanism 8 corresponds to the unloading station. It automatically returns the pressure-held product to the carrier 200 and transfers it for unloading, completing the closed-loop operation of the entire process.

[0028] Through the precise correspondence and coordinated operation of the aforementioned mechanisms and workstations, the entire process of glass substrate adhesive film coating and encapsulation is automated, replacing manual intervention in core aspects such as process connection, workstation transfer, clamping and positioning, and adhesive film processing. This solves the problems of strong subjectivity and poor consistency of manual operation, ensuring the uniformity of encapsulation operation standards. Automated continuous operation significantly improves production efficiency and reduces labor costs. At the same time, the automated operation of each mechanism avoids bumps and scratches to the glass substrate during manual transfer and clamping, effectively improving product yield. The partitioned layout design of base 1 makes reasonable use of space, making the equipment structure compact and further improving the continuity of operation and the stability of equipment operation.

[0029] Specifically, the base 1 serves as the installation foundation and load-bearing carrier for the entire automated packaging equipment 100. It can be made of rigid metal to ensure stability and load-bearing capacity during operation. Its overall rectangular structure facilitates the orderly arrangement of various mechanisms and workstations. The base 1 has a first area and a second area, with the second area located on one side of the base 1 along its width. That is, the first and second areas are distributed side-by-side along the width of the base 1. This partitioned design effectively separates product processing-related workstations from film processing-related workstations, avoiding mutual interference between different processes, while also facilitating centralized installation and collaborative operation of various mechanisms. The first area includes a loading station, a lifting and dust removal station, a lifting and laminating station, a laminating and transferring station, a vacuum holding station, and a unloading station, arranged sequentially along the length of the base 1. These stations are set up according to the glass substrate encapsulation sequence to ensure the continuity of the workflow. The laminating and transferring station and the vacuum holding station are arranged vertically above the unloading station, using a stacked layout. This effectively saves horizontal space on the base 1, making the equipment structure more compact, and facilitates rapid product transfer between the two stations by the laminating and transferring mechanism 6, improving operational efficiency. The second area includes a suction station, a film peeling station, an easy-tear label feeding station, a waste film station, and an adhesive film feeding station, arranged sequentially along the length of the base 1. Each station corresponds to a functional part of the adhesive film processing mechanism 2, ensuring that each stage of adhesive film processing can be carried out in an orderly manner, providing a stable material supply and auxiliary support for the product lamination operation.

[0030] The adhesive film processing unit 2 is the core unit responsible for the entire process of adhesive film processing. Its overall layout corresponds to the film suction station, film peeling station, easy-tear adhesive feeding station, waste film station, and adhesive film feeding station in the second area. Each functional component of the unit is positioned to correspond to its respective station, ensuring that the operational needs of each station are precisely met. The core functions of this unit include adhesive film supply, easy-tear adhesive feeding, adhesive film adsorption, release film removal, and waste film collection. It achieves fully automated processing of the adhesive film from supply to waste film recycling, eliminating the need for manual intervention in film handling, release film removal, and waste film cleaning. This improves operational efficiency and avoids contamination or damage to the adhesive film caused by manual operation, ensuring accurate lamination of subsequent products.

[0031] The loading mechanism 3 is set up at the loading station in the first area of ​​the base 1. Its main function is to transport the carrier 200 carrying the glass substrate product. Specifically, after the carrier 200 is transported from the outside to the loading station, it is then transferred to the lifting dust removal station and the lifting coating station in sequence. This realizes the automatic transfer of the product between each of the preceding process stations, replacing the manual operation of transferring the carrier 200 and the product. It avoids problems such as carrier 200 deviation and product collision that may occur during manual transfer, while improving the transfer efficiency and providing a foundation for the continuous development of subsequent dust removal and coating processes.

[0032] The lifting dust removal mechanism 4 is set up in the first area of ​​the base 1 at the lifting dust removal station. Its core function is to simultaneously lift the carrier 200 and the glass substrate product on the carrier 200 upwards, so that both the carrier 200 and the product are separated from the loading mechanism 3, and at the same time, perform dust removal and cleaning treatment on the product. By synchronously lifting the carrier 200 and the product, this mechanism ensures that both are separated from the loading mechanism 3, avoiding the loading mechanism 3 from obstructing the dust removal operation of the product, and ensuring a more comprehensive and thorough dust removal effect. The dust removal operation can remove dust and impurities from the product surface, preventing dust from adhering to the product surface and affecting the adhesion and firmness of the subsequent film lamination, thereby ensuring the product packaging quality.

[0033] The lifting and coating mechanism 5 is set up at the lifting and coating station in the first area of ​​the base 1. Its main function is to lift the glass substrate product on the carrier 200 upwards, so that the product is detached from the carrier 200 and placed at a suitable coating operation height. At the same time, it works with the adhesive film processing mechanism 2 to complete the adhesive film coating operation of the product. The lifting action of this mechanism is adapted to the lifting and dust removal mechanism 4 to ensure that the lifting state of the product is consistent in different work stations, which facilitates the connection of each process. Its coordinated cooperation with the adhesive film processing mechanism 2 can achieve precise adhesive film coating, avoid problems such as adhesive film deviation and wrinkles that occur during manual coating, and improve coating accuracy and work efficiency.

[0034] The film-pressing and transferring mechanism 6, located at the film-pressing and transferring station in the first area of ​​the base 1, is the core mechanism for transferring products after film coating and pressure holding. Its functions are mainly divided into two parts: first, transferring the film-coated products from the lifting and film-coating station to the vacuum pressure holding station, ensuring the products can enter the pressure holding process in a timely manner; second, transferring the products after pressure holding at the vacuum pressure holding station to the unloading station, achieving a seamless connection between the pressure holding and unloading processes. This mechanism replaces manual transfer of film-coated and pressure-held products, avoiding scratches and contamination caused by manual contact with the products, while improving transfer efficiency, ensuring smooth connections between processes, and guaranteeing the overall operating cycle of the equipment.

[0035] The vacuum pressure holding mechanism 7 is set up in the vacuum pressure holding station corresponding to the first area of ​​the base 1. Its core function is to perform vacuum pressure holding treatment on the coated glass substrate product. By creating a sealed vacuum environment and applying a certain pressure, the adhesive film can be tightly bonded to the product surface, eliminating air bubbles between the adhesive film and the product, improving the firmness and stability of the adhesive film bonding, and avoiding problems such as adhesive film peeling or lifting during subsequent use. This further ensures the product packaging quality and meets the performance requirements of glass substrate packaging.

[0036] The unloading mechanism 8 is set up at the unloading station in the first area of ​​the base 1. Its main function is to place the product, after pressure holding at the vacuum pressure holding station, from the working position outside the carrier 200 back into the carrier 200, realizing the return of the product and the carrier 200 to their correct positions. Then, the carrier 200 carrying the packaged product is moved from the unloading station to the outside of the equipment, completing the unloading operation of the entire packaging process. The setting of this mechanism realizes the automation of the unloading process, replacing the manual operation of returning the product and moving the carrier 200, improving the unloading efficiency, and avoiding damage to the finished product caused by manual operation, ensuring that the finished product can be output intact.

[0037] Please see Figure 1 , Figure 9 , Figure 10 , Figure 11 and Figure 12 In one embodiment, the adhesive film processing mechanism 2 includes an adhesive film feeding component 21, an easy-tear adhesive feeding component 22, a film suction component 23, a film tearing component 24, and a waste film bin 25. The adhesive film feeding component 21 is set at the adhesive film feeding station and is used to supply adhesive film; the easy-tear adhesive feeding component 22 is set at the easy-tear adhesive feeding station and is used to supply easy-tear adhesive; the film suction component 23 is set at the film suction station and is used to absorb the adhesive film supplied by the adhesive film feeding component 21 and cover the product with the adhesive film after the release film has been removed; the film tearing component 24 is set at the film tearing station and is used to pick up the easy-tear adhesive supplied by the easy-tear adhesive feeding component 22 and tear off the release film on the adhesive film; the waste film bin 25 is set at the waste film station and is used to collect the release film torn off by the film tearing component 24.

[0038] In this embodiment, the film feeding assembly 21 is the core functional component of the film processing mechanism 2 responsible for film supply. It is precisely positioned at the film feeding station in the second area of ​​the base 1 to ensure that the film can be stably and continuously transported to subsequent work stations. The assembly can use a metal frame as the installation base, which is structurally stable and easy to adapt to the installation of film rolls. Its core function is to place and transport film rolls, providing a continuous and stable supply of film material for the entire lamination operation, avoiding the impact of film supply interruption on the overall operating cycle of the equipment. At the same time, through a simple guiding structure, it ensures that the film does not shift or wrinkle during the film transport process, thus ensuring the integrity of the film.

[0039] The easy-tear adhesive feeding component 22 is set at the easy-tear adhesive feeding station in the second area of ​​the base 1. It works in conjunction with the adhesive film feeding component 21 to provide dedicated easy-tear adhesive material for the film peeling operation. This component can be made of metal material compatible with the adhesive film feeding component 21. It has a compact overall structure and can accommodate easy-tear adhesive rolls of different specifications. Its main function is to stably place the easy-tear adhesive rolls and orderly convey the easy-tear adhesive to the film peeling station, so that the film peeling component 24 can quickly pick them up. This ensures the smooth operation of the film peeling operation and avoids problems such as incomplete removal of the release film and damage to the adhesive film due to poor supply or positional deviation of the easy-tear adhesive.

[0040] The film suction assembly 23, located at the film suction station in the second area of ​​the base 1, is a key component connecting the film supply and product lamination. Its overall design utilizes a rigid metal support combined with a flexible suction structure, balancing structural stability and film protection. The core function of this assembly is to suction the film supplied by the film supply assembly 21, ensuring the film is flat and wrinkle-free through suction force. Then, the film, after the release film has been removed, is precisely applied to the surface of the product at the lifting lamination station, achieving initial adhesion between the film and the product. Its suction structure can be adapted to the material and size of the film to prevent excessive suction force from damaging the film or insufficient suction force from causing film displacement, thus ensuring lamination accuracy.

[0041] The film-peeling component 24 is located at the film-peeling station in the second area of ​​the base 1. It works in conjunction with the easy-tear label feeding component 22 and the film suction component 23 to remove the release film from the adhesive film. This component can use a metal clamping structure. The clamping part 244 is equipped with a flexible protective layer, which can ensure the clamping is firm and avoid damaging the easy-tear label and the adhesive film. Its core function is to clamp the easy-tear label supplied by the easy-tear label feeding component 22 and attach the easy-tear label to the surface of the release film of the adhesive film. Then, through a reverse traction action, the release film is completely peeled off from the adhesive film, ensuring that the surface of the adhesive film after peeling is clean and without residue, which provides a guarantee for subsequent accurate lamination, while avoiding the problems of low efficiency and adhesive film contamination caused by manual removal of the release film.

[0042] The waste film bin 25 corresponds to the waste film station in the second area of ​​the base 1. It is a component in the film processing mechanism 2 responsible for collecting waste film. It can be made of metal or high-strength plastic and has an overall rectangular groove structure with good sealing and load-bearing capacity, effectively collecting the release film removed by the film tearing component 24. The core function of this component is to centrally collect waste release film, preventing it from scattering inside the equipment or at the work station, preventing it from entangled in equipment parts and affecting normal operation, facilitating subsequent centralized cleaning, maintaining a clean working environment, reducing the workload of manual waste film cleaning, and further improving the automation level of the equipment.

[0043] By subdividing the adhesive film processing mechanism 2 into an adhesive film feeding component 21, an easy-tear adhesive feeding component 22, a film suction component 23, a film tearing component 24, and a waste film bin 25, each component is precisely deployed and works collaboratively at its corresponding workstation in the second area, further improving the automation function of the entire adhesive film processing process. Specifically, each component has a clear division of labor and smooth connection. The adhesive film feeding component 21 and the easy-tear adhesive feeding component 22 provide stable adhesive film and easy-tear adhesive materials respectively, avoiding material supply interruptions; the film suction component 23 ensures that the adhesive film is adsorbed flat and accurately transferred, and the film tearing component 24 completely removes the release film. The two work together to ensure the quality of the adhesive film before lamination; the waste film bin 25 centrally collects waste film, keeping the equipment operating environment clean. This embodiment further improves the automation and operational precision of the adhesive film processing, avoiding problems such as low efficiency, adhesive film contamination, and incomplete film removal caused by manual intervention in each stage of adhesive film processing, while reducing labor costs. The structural design of each component is adapted to the precision requirements of glass substrate encapsulation, effectively protecting the adhesive film and easy-tear sticker from damage, further ensuring the product coating quality and encapsulation yield. In addition, each component corresponds precisely to the workstation in the second area of ​​base 1, and is adapted to the overall layout of the equipment, ensuring efficient linkage between the adhesive film processing process and the product processing process, and improving the overall operational continuity and stability of the equipment.

[0044] Please see Figure 1 and Figure 2In one embodiment, the loading mechanism 3 includes two frames 31 and two conveying components 32. The two frames 31 are spaced apart on the base 1, and each conveying component 32 is mounted on one frame 31. The carrier 200 is placed between the two conveying components 32, and the two conveying components 32 operate synchronously to convey the carrier 200. The loading mechanism 3 also includes a width adjustment component 33, which is connected to the two frames 31 respectively, and is used to adjust the distance between the two frames 31 to accommodate carriers 200 of different specifications. The frame 31 is the core mounting and support component of the loading mechanism 3. The two frames 31 are spaced apart at the loading station of the base 1. The whole can be made of rigid metal material and has a vertical cuboid structure. The structure is stable and has a strong load-bearing capacity, which can provide a stable mounting foundation for the conveying components 32. At the same time, the spaced arrangement of the two frames 31 provides reasonable space for the placement and transportation of the carrier 200, ensuring that the carrier 200 can be placed stably between the two frames 31 without shifting or falling. The conveying components 32 are configured in a one-to-one correspondence with the frame 31, meaning that one conveying component 32 is installed on each frame 31. The conveying components 32 can adopt a belt conveyor structure, and the belt can be made of wear-resistant and non-slip flexible material, combined with metal transmission rollers, which can ensure the stability of the conveying process and avoid scratching the bottom of the carrier 200. The two conveying components 32 operate synchronously, and their core function is to coordinately convey the carrier 200 carrying the product. Through synchronous rotation, the carrier 200 is moved along the length of the base 1, transporting the carrier 200 from the outside to the loading station, and then sequentially to the lifting dust removal station and the lifting film coating station, realizing the automated continuous conveying of the carrier 200, replacing the manual pushing operation of the carrier 200. The synchronous operation can also ensure that the carrier 200 is subjected to uniform force during the conveying process, avoiding tilting or deviation of the carrier 200, and ensuring the conveying stability of the carrier 200 and the product. The carrier 200 is positioned between two conveying components 32. Relying on the coordinated support and conveying action of the two components 32, stable transport is achieved. This placement method ensures more balanced force on the carrier 200, preventing tilting caused by unilateral force. It also provides reasonable space for the subsequent lifting and dust removal mechanism 4 to simultaneously lift the carrier 200 and the product, ensuring smooth lifting without interference with the conveying components 32. The width adjustment component 33 is the core component in the feeding mechanism 3 that enables the carrier 200 to be adapted to different specifications. It is fixedly connected to two frames 31 and can use a screw adjustment structure or a cylinder telescopic adjustment structure. Made entirely of metal, the adjustment process is smooth, precise, and the structure is durable. The core function of this component is to adjust the distance between the two frames 31. By adjusting the distance, it adapts to carriers 200 of different specifications (different widths). Without replacing the core components of the feeding mechanism 3, it can meet the conveying needs of glass substrate carriers 200 of different sizes, improving the versatility and adaptability of the feeding mechanism 3.By refining the feeding mechanism 3 into two frames 31, two conveying components 32, and a width adjustment component 33, the coordinated operation of these components further enhances the automated conveying and adaptability of the feeding mechanism 3. Specifically, the two spaced-apart frames 31 provide stable support for the conveying components 32. The two synchronously operating conveying components 32 enable automated continuous conveying of the carrier 200, ensuring smooth and unbiased transport of the carrier 200. This replaces manual conveying of the carrier 200, improving feeding efficiency and avoiding issues such as carrier 200 tilting and product collisions caused by manual pushing. The carrier 200 is positioned between the two conveying components 32, ensuring balanced force distribution and guaranteeing smooth operation of subsequent lifting processes. The width adjustment component 33 can flexibly adjust the distance between the two frames 31 to accommodate carriers 200 of different specifications without requiring replacement of equipment parts. This improves the versatility of the feeding mechanism 3 and the applicability of the equipment, while reducing equipment adaptation costs. This embodiment further improves the operational stability and automation level of the feeding mechanism 3, ensuring efficient connection between the feeding process and subsequent lifting dust removal and lifting coating processes, and guaranteeing the overall operating cycle of the equipment. At the same time, the material and structural design of each component are adapted to the precision conveying requirements of the glass substrate, effectively protecting the carrier 200 and the product from damage, further improving the product packaging yield, reducing labor costs, and solving the problems of low efficiency and poor adaptability of manual conveying in the existing semi-automatic operation mode.

[0045] Please see Figure 1 , Figure 3 , Figure 4 and Figure 12 In one embodiment, the lifting dust removal mechanism 4 is located between the two frames 31. The lifting dust removal mechanism 4 includes a first driving member 41, a second driving member 42, and a first suction cup 43. The first driving member 41 is located on the base 1 corresponding to the lifting dust removal station and is used to lift the product-carrying carrier 200 away from the conveying assembly 32 and fix it in position. The second driving member 42 is located at the output end of the first driving member 41, and the first suction cup 43 is connected to the output end of the second driving member 42. The first suction cup 43 is used to adsorb the product on the carrier 200. The lifting dust removal mechanism 4 also includes a dry dust removal component 44, which is movably located on the base 1 corresponding to the lifting dust removal station and is used to clean the first suction cup. 43 The product adsorbed is cleaned by dust removal; the lifting and coating mechanism 5 is located between the two frames 31. The lifting and coating mechanism 5 includes a third drive 51, a fourth drive 52 and a first ejector assembly 53. The third drive 51 is located on the base 1 corresponding to the lifting and coating station. It is used to lift the carrier 200 carrying the product and separate it from the conveying component 32 and fix it in position. The fourth drive 52 is located at the output end of the third drive 51. The first ejector assembly 53 is connected to the output end of the fourth drive 52. The fourth drive 52 is used to drive the first ejector assembly 53 to lift upward, so that the first ejector assembly 53 supports the product and lifts the product away from the fixed carrier 200.

[0046] In this embodiment, the lifting and dust removal mechanism 4 is located between two frames 31. This arrangement is precisely matched with the layout of the frames 31 of the feeding mechanism 3, making full use of the reserved space between the two frames 31 and avoiding interference with the conveying component 32 and the carrier 200 of the feeding mechanism 3. At the same time, it facilitates precise lifting and dust removal of the carrier 200 and products conveyed by the conveying component 32, ensuring a smooth connection with the feeding process. The first driving component 41 is the core execution component in the lifting and dust removal mechanism 4 responsible for lifting and positioning the carrier 200. It is fixedly installed on the base 1 at the corresponding lifting and dust removal station. It can adopt a cylinder structure and is made of rigid metal material, with a stable structure, precise action, and rapid response. The core function of this drive component is to lift the carrier 200 carrying the product, disengaging it from the conveying component 32 of the feeding mechanism 3. Simultaneously, it positions and fixes the lifted carrier 200, ensuring it does not shift or shake during dust removal operations. This provides a stable reference for subsequent product adsorption and dust removal, preventing incomplete dust removal or product damage due to carrier 200 displacement. The second drive component 42 is located at the output end of the first drive component 41 and works in conjunction with it. It can employ a cylinder structure compatible with the first drive component 41, also made of metal, ensuring smooth operation and high lifting accuracy. The first suction cup 43 is fixedly connected to the output end of the second drive component 42 and can be made of flexible silicone. Its flat adsorption surface has a certain degree of elasticity, ensuring firm adsorption of the glass substrate product while preventing excessive adsorption force from scratching the product surface. The core function of the first suction cup 43 is to adsorb the glass substrate product on the carrier 200. Combined with the lifting action of the second drive component 42, it adjusts the relative position of the product and the positioned carrier 200, providing an unobstructed dust removal space for the dry dust removal component 44. The dry dust removal component 44 is movably mounted on the base 1 corresponding to the lifting dust removal station. It can adopt a structure with a movable bracket, dust removal nozzles, and suction ports. The entire component is made of metal, allowing for flexible movement and stable dust removal performance. The core function of this component is to perform dust removal and cleaning operations on the product adsorbed by the first suction cup 43. Through its movable design, it can perform comprehensive and uniform dust removal on the product surface, removing dust and impurities, preventing dust adhesion from affecting the subsequent film lamination quality. Furthermore, the dry dust removal method does not require the use of liquids, thus avoiding contamination of the product and equipment, and is suitable for the precision operation requirements of glass substrates. The lifting and coating mechanism 5 and the lifting and dust removal mechanism 4 are positioned in the same location, between the two frames 31. They are compatible with the layout of the frame 31 and the conveying component 32 of the feeding mechanism 3. They can receive the carrier 200 and products conveyed by the feeding mechanism 3, and at the same time, they can work together with the film processing mechanism 2 to complete the coating operation, ensuring the efficient connection between the lifting and coating process and the feeding and dust removal process, and ensuring the continuity of the overall operation process of the equipment.The third drive component 51 is the core actuator in the lifting and coating mechanism 5, responsible for lifting and positioning the carrier 200. It is fixedly mounted on the base 1 at the corresponding lifting and coating station. Its structure and material are compatible with the first drive component 41 of the lifting and dust removal mechanism 4. It can be a cylinder structure, made of metal, and its operation is precise and stable. The core function of this drive component is the same as that of the first drive component 41: to lift the carrier 200 carrying the product, disengaging the carrier 200 from the conveying component 32 of the feeding mechanism 3, and positioning and fixing the carrier 200 to ensure its stability during the coating process. This prevents misalignment of the film due to carrier 200 displacement, ensuring coating accuracy. The fourth drive component 52 is located at the output end of the third drive component 51 and works in conjunction with it. It can be a cylinder structure, made of metal, providing smooth and precise lifting action, and accurately adjusting the lifting height of the product. The first ejector pin assembly 53 is fixedly connected to the output end of the fourth drive component 52. It can be made of metal, with the ejector pin surface treated to prevent scratches. The pins are evenly arranged, and their core function is to support the glass substrate product on the carrier 200. In conjunction with the lifting action of the fourth drive component 52, it lifts the product from the positioned and fixed carrier 200 to the preset lamination position. This provides stable support for the product while avoiding scratches on its surface. Simultaneously, it provides an unobstructed working space for the film lamination operation, facilitating the film suction assembly 23 of the film processing mechanism 2 to accurately cover the product surface with the film. By refining the lifting dust removal mechanism 4 and the lifting lamination mechanism 5, the layout, structure, material, and function of each component are clearly defined. Specifically, both mechanisms are located between the two frames 31, precisely matched with the feeding mechanism 3 to avoid process interference and ensure smooth connection of feeding, dust removal, and coating processes; the first drive component 41 and the third drive component 51 respectively realize the lifting, detachment and positioning of the two station carriers 200, providing a stable benchmark for subsequent operations and avoiding operational deviations caused by carrier 200 offset; the second drive component 42 is equipped with the first suction cup 43 and the fourth drive component 52 is equipped with the first ejector pin assembly 53, respectively adapting to the operational requirements of dust removal and coating, which can stably drive the product to be lifted and detached from the carrier 200, and effectively protect the glass substrate product from damage; the dry dust removal assembly 44 is movable to realize comprehensive dust removal of the product and ensure the quality of subsequent coating; the scratch-resistant design of the first ejector pin assembly 53 further adapts to the precision characteristics of the glass substrate. The refined design of this embodiment further enhances the automation and operational precision of the lifting and dust removal and lifting and coating processes, completely replacing manual lifting, positioning, and dust removal operations, reducing labor costs, and avoiding product damage caused by manual operation. The coordinated operation of the two mechanisms ensures efficient dust removal and coating processes, improves the overall operating cycle of the equipment, and effectively solves the problems of low precision, low efficiency, and easy product damage in the existing semi-automatic operation mode, further ensuring product packaging yield and production stability.

[0047] Please see Figure 1 , Figure 6 and Figure 7In one embodiment, the vacuum pressure holding mechanism 7 includes a housing 71, a support component 72, and a pressure holding component 73. The housing 71 is located on the base 1 corresponding to the vacuum pressure holding station. The support component 72 and the pressure holding component 73 are arranged sequentially from bottom to top along the height direction of the housing 71. The support component 72 is slidably engaged with the housing 71 and can extend outward or retract inward relative to the housing 71. The support component 72 is used to support the coated product, and the pressure holding component 73 is used to press and hold the product inside the housing 71. The housing 71 is the core mounting and support component of the vacuum pressure holding mechanism 7. It is fixedly mounted on the base 1 corresponding to the vacuum pressure holding station in the first area of ​​the base 1. The entire housing can be made of rigid metal material and has a closed cuboid structure with good sealing performance and structural strength. It can provide a stable installation space for the support component 72 and the pressure holding component 73, and at the same time, it can work with relevant sealing components to create a sealed environment, meet the core requirements of vacuum pressure holding operations, avoid problems such as air leakage and unstable pressure during the pressure holding process, and ensure the pressure holding effect. The support component 72 and the pressure-holding component 73 are arranged sequentially from bottom to top along the height of the housing 71. Their rational layout fully utilizes the internal space of the housing 71, forming a collaborative structure for support and pressing, ensuring smooth pressure holding operations. The support component 72 slides within the housing 71, extending outwards or retracting inwards. Its sliding structure, made of metal, utilizes a guide rail and slider mechanism, ensuring smooth sliding and durability. This guarantees stability during extension and retraction while maintaining a tight seal with the housing 71 after retraction. The core function of the support component 72 is to support the coated glass substrate. Its support surface can be made of flexible material to prevent scratches and pressure damage to the coated product surface. It also stably receives the product transferred by the pressing and transferring mechanism 6, achieving precise positioning of the product at the vacuum pressure-holding station. The pressure-holding component 73 is positioned above the support component 72, corresponding vertically to it. The entire component can be a metal pressing plate structure with a flexible protective treatment on the pressing surface to accommodate the precision characteristics of the glass substrate. The core function of this component is to perform pressure-holding operations on the products within the housing 71. Based on the sealed vacuum environment created within the housing 71, uniform pressure is applied to ensure a tight bond between the adhesive film and the glass substrate surface, eliminating air bubbles and further enhancing the strength and stability of the adhesive film bonding. Simultaneously, the pressing force can be flexibly adjusted according to product specifications, preventing excessive pressure from damaging the product or insufficient pressure from affecting the pressure-holding effect. By subdividing the vacuum pressure-holding mechanism 7 into the housing 71, the support component 72, and the pressure-holding component 73, the placement, structure, material, and function of each component are clearly defined.Specifically, the sealed enclosure 71 creates a stable vacuum pressure-holding environment, preventing pressure-holding failure caused by air leakage and providing a basic guarantee for the pressure-holding operation. The bearing component 72 slides in conjunction with the enclosure 71, allowing for flexible extension and retraction. This facilitates the receipt of products transferred by the film-pressing and material-transferring mechanism 6 and the transfer of pressure-held products to the unloading process, achieving a smooth connection between the pressure-holding process and the preceding and following processes. This eliminates the need for manual assistance in product transfer and positioning, improving operational efficiency. The flexible support surface of the bearing component 72 and the flexible pressing surface of the pressure-holding component 73 effectively protect the coated glass substrate products, preventing scratches and pressure damage, and adapting to the precision characteristics of the products. The bearing component 72 and the pressure-holding component 73 work together vertically to achieve precise support and uniform pressing of the products, further eliminating air bubbles between the film and the product, improving the film's adhesion, and solving the problems of uneven pressure and poor pressure-holding effect in existing semi-automatic pressure-holding operations. The refined design of this embodiment further enhances the automation and operational accuracy of the vacuum pressure holding process, completely replacing manual assistance in pressure holding and product positioning, and reducing labor costs. At the same time, the structural design of each component is adapted to the overall layout of the equipment, ensuring the efficient operation of the pressure holding process and efficient linkage with the film pressing, material transfer, and unloading processes, ensuring the overall operating cycle of the equipment, further improving product packaging yield and production stability, and meeting the high-performance requirements of glass substrate packaging.

[0048] Please see Figure 1 and Figure 5 In one embodiment, the automated packaging equipment 100 includes two film pressing and transferring mechanisms 6. Each film pressing and transferring mechanism 6 includes a first XYZ moving module 61, a connecting plate 62, and two clamping blocks 63. The first XYZ moving module 61 is located on the base 1 corresponding to the film pressing and transferring station and is used to drive the connecting plate 62 to move in the X, Y, and Z directions to adjust the working position. The connecting plate 62 is connected to the output end of the first XYZ moving module 61. The two clamping blocks 63 are slidably connected to the connecting plate 62 and are used to clamp the film-coated product. Each clamping block 63 has an adsorption hole 631 on the side facing the product for adsorbing and fixing the product. The packaging equipment 100 includes a silicone pad supply mechanism 9, which is disposed on the base 1. The feeding mechanism 8 and the silicone pad supply mechanism 9 are arranged sequentially along the width direction of the base 1. The silicone pad supply mechanism 9 includes a first support plate 91, a second support plate 92 and a fifth driving member 93. The first support plate 91 is disposed on the base 1, the fifth driving member 93 is disposed on the first support plate 91, the second support plate 92 is slidably connected to the first support plate 91, and the output end of the fifth driving member 93 is connected to the second support plate 92 for driving the second support plate 92 to move toward the feeding mechanism 8, and the second support plate 92 is located above the feeding mechanism 8.

[0049] In this embodiment, the automated packaging equipment 100 is equipped with two film-pressing and transferring mechanisms 6, which are arranged in coordination with the film-pressing and transferring stations in the first area of ​​the base 1. This arrangement is compatible with the layout of the film-pressing and transferring stations, vacuum pressure holding stations, and unloading stations, enabling the diversion or collaborative operation of product transfer. This avoids the transfer bottleneck that occurs when a single mechanism is operating, improves the efficiency and stability of product transfer between stations, and ensures smooth connection of the film coating, pressure holding, and unloading processes. The first XYZ moving module 61 is the core moving execution component of the film-pressing and transferring mechanism 6. It is fixedly mounted on the base 1 corresponding to the film-pressing and transferring station. The whole module can be made of rigid metal material and is composed of moving mechanisms in the X, Y, and Z axes. It has a compact structure, high moving accuracy, and rapid response. The core function of this module is to drive the connecting plate 62 to move flexibly along the X, Y, and Z directions, precisely adjusting the working position of the connecting plate 62 and the clamping blocks 63. This adapts to the transfer needs of products at different stations after lamination and pressure holding, ensuring precise docking at the lifting lamination station, vacuum pressure holding station, and unloading station, achieving accurate product picking and transfer. The connecting plate 62 is fixedly connected to the output end of the first XYZ moving module 61. It can be made of metal and has a flat structure, which is stable and has a strong load-bearing capacity. Its core function is to provide a stable mounting carrier for the two clamping blocks 63, transmitting the power of the first XYZ moving module 61 to the clamping blocks 63, while ensuring the accurate installation position of the two clamping blocks 63, providing a foundation for stable product clamping. The two clamping blocks 63 are slidably connected to the connecting plate 62. The sliding structure can use a guide rail slider, made of metal, allowing for smooth sliding and flexible adjustment of the distance between the two clamping blocks 63, adapting to glass substrate products of different specifications. The clamping block 63 can be made entirely of metal, with flexible protective treatment on the side facing the product to prevent scratching the product surface during clamping. Its core function is to assist in clamping the coated product. The clamping block 63 also has an adsorption hole 631 on the product-facing side, which can be connected to an external negative pressure device. The negative pressure adsorption further fixes the product, achieving dual fixation through clamping and adsorption, preventing product displacement or detachment during transport and ensuring the stability and safety of product transport. The silicone pad supply mechanism 9 is the core mechanism providing silicone pad auxiliary protection for the vacuum pressure holding process. It is mounted on the base 1 and arranged sequentially with the unloading mechanism 8 along the width of the base 1. This rational layout fully utilizes the width of the base 1, avoids interference with other mechanisms, and facilitates coordinated operation with the film pressing and transferring mechanism 6, providing timely silicone pad supply for product protection before vacuum pressure holding. Its core function is to provide a silicone pad. When the film pressing and transferring mechanism 6 moves the coated glass substrate product onto the carrier component 72 of the vacuum pressure holding mechanism 7, the silicone pad is simultaneously placed on the surface of the coated glass substrate product. Then, the carrier component 72 sends the product and the silicone pad together into the housing 71 of the vacuum pressure holding mechanism 7 to provide protection for the pressure holding operation.The first support plate 91 is the basic mounting component of the silicone pad supply mechanism 9. It is fixedly mounted on the base 1 and can be made of rigid metal with a flat plate structure. The stable structure provides a stable mounting base for the fifth drive component 93 and the second support plate 92, ensuring the operational stability of the entire silicone pad supply mechanism 9. The fifth drive component 93 is fixedly mounted on the first support plate 91 and can be a cylinder structure made of metal. It has smooth operation, rapid response, and stable driving force. Its output end is fixedly connected to the second support plate 92. Its core function is to drive the second support plate 92 to slide along the first support plate 91, moving the second support plate 92 towards the feeding mechanism 8, thereby achieving precise delivery of the silicone pads without the need for manual assistance in placing the silicone pads and improving the level of automation. The second support plate 92 slides with the first support plate 91 and can be made of metal. A flexible protective layer can be laid on its surface to prevent damage to the silicone pad. Its core function is to support the silicone pad. Driven by the fifth drive component 93, it transports the silicone pad to a preset position above the support component 72 on the working path of the film pressing and transferring mechanism 6. This allows the film pressing and transferring mechanism 6 to simultaneously place the silicone pad on the product surface when transferring the coated glass substrate product onto the support component 72. The support component 72 then sends the product and silicone pad together into the housing 71 of the vacuum pressure holding mechanism 7, achieving protection before pressure holding. The layout of the second support plate 92 is reasonable and does not affect the normal operation of the film pressing and transferring mechanism 6, the support component 72, and the unloading mechanism 8, ensuring smooth connection between silicone pad supply, product transfer, and vacuum pressure holding processes. By refining the dual film pressing and transferring mechanism 6 and the silicone pad supply mechanism 9, the layout, structure, material, and function of each component are clearly defined. Specifically, the two pressing and transferring mechanisms 6 work together to effectively solve the problem of insufficient transfer efficiency of a single mechanism, improve the transfer cycle of products between various workstations, and ensure the overall operating efficiency of the equipment; the first XYZ moving module 61 achieves precise movement in three directions, ensuring accurate product transfer position and avoiding transfer deviation; the clamping block 63 has a dual fixing design of clamping and adsorption, combined with a flexible protective structure, which can not only stably fix the product, but also effectively protect the surface of the coated product from damage; the connecting plate 62 provides stable support for the clamping block 63, ensuring the stability of the clamping action.The silicone pad supply mechanism 9 enables automated supply of silicone pads, eliminating the need for manual placement and reducing labor costs. Its core function is to simultaneously place the silicone pad on the product surface when the film-pressing and transferring mechanism 6 moves the coated glass substrate product onto the carrier component 72. The carrier component 72 then sends both the silicone pad and the product into the housing 71 of the vacuum pressure holding mechanism 7. The silicone pad can buffer and protect the product during the vacuum pressure holding process, preventing damage to the film, scratches, or pressure damage to the product surface, thus further ensuring the quality of the finished product. The sliding cooperation of the first carrier plate 91 and the second carrier plate 92, combined with the precise drive of the fifth drive component 93, enables precise delivery of the silicone pad. This ensures smooth coordination with the film-pressing and transferring mechanism 6 and the carrier component 72, without affecting the normal operation of each process. The refined design of this embodiment further enhances the automation level and operational accuracy of the equipment, optimizes the protection process before product transfer and vacuum pressure holding, and solves the problems of low transfer efficiency and insufficient product pressure holding protection in existing semi-automatic operations. The layout of the dual pressure film transfer mechanism 6 and the silicone pad supply mechanism 9 are adapted to the overall structure of the equipment, ensuring efficient linkage with the preceding and following processes and guaranteeing the overall operational stability and continuity of the equipment. At the same time, it further expands the applicability of the equipment, reduces labor costs, and improves product packaging yield and production efficiency.

[0050] Please see Figure 5 , Figure 6 and Figure 7 In one embodiment, each pressing and transferring mechanism 6 further includes two electromagnets 64, which are spaced apart on the connecting plate 62; the bearing assembly 72 includes a base 721 and a third bearing plate 722. The base 721 has a receiving groove 721a, and the third bearing plate 722 is retractably received in the receiving groove 721a. Magnetic blocks 723 are respectively provided at opposite ends of the third bearing plate 722, and each magnetic block 723 is provided with an electromagnet 64. A second ejector assembly 724 is provided on the side of the third bearing plate 722 facing away from the bottom wall of the receiving groove 721a.

[0051] In this embodiment, each film pressing and transferring mechanism 6 is further equipped with two electromagnets 64, which serve as the core components for realizing the linkage control of the bearing assembly 72. The two electromagnets 64 are spaced apart on the connecting plate 62 and fixedly connected to the connecting plate 62. The whole can be made of metal, with a compact structure and controllable magnetism. Their arrangement positions correspond one-to-one with the magnetic blocks 723 on the bearing assembly 72, ensuring that the magnetic blocks 723 can be accurately docked later, realizing precise control of the third bearing plate 722, without affecting the normal operation of the connecting plate 62 and the clamping block 63, and having good compatibility with the overall structure of the film pressing and transferring mechanism 6. The bearing assembly 72 is further refined into a base 721 and a third bearing plate 722. The two work together to realize the functions of supporting, holding pressure and adapting, and ejecting after holding pressure. The bearing assembly 72 is equipped with a carrier 200 for supporting the coated glass substrate product. The carrier 200 is adapted to the third bearing plate 722 to ensure that the product can be placed stably. The base 721 can be made of rigid metal and has a block-like structure, providing a stable foundation for the third support plate 722, spring, and magnet. The base 721 has a recessed groove 721a that matches the shape of the third support plate 722, providing space for its extension and retraction while ensuring it does not shift during these movements. The third support plate 722, retractably housed within the groove 721a of the base 721, can be made of metal with a scratch-resistant surface. Its overall shape matches the groove 721a, allowing it to extend and retract flexibly along the groove without interfering with its inner wall. The third support plate 722 is provided with magnetic blocks 723 at its opposite ends. The magnetic blocks 723 can be made of permanent magnet material and are arranged one-to-one with the two electromagnets 64 on the pressing and transferring mechanism 6 to ensure that the electromagnets 64 can accurately attract or press the magnetic blocks 723, thereby controlling the lifting and lowering of the third support plate 722. The third support plate 722 is provided with a second ejector assembly 724 on the side facing away from the bottom wall of the receiving groove 721a. The second ejector assembly 724 can be made of metal material and the ejector surface is treated with flexible protection and is evenly arranged. Its core function is to eject the product after the pressure is maintained, so that the pressing and transferring mechanism 6 can pick up and transfer it without damaging the product surface. A spring is provided between the third support plate 722 and the bottom wall of the container 721a. The spring can be made of a metal material with good elasticity and has stable telescopic and reset performance. Its two ends are fixedly connected to the bottom of the third support plate 722 and the bottom wall of the container 721a, respectively, to provide elastic support for the reset of the third support plate 722. A magnet is provided on the bottom wall of the container 721a. The magnet can be made of a permanent magnet material and has stable magnetism. When the second ejector assembly 724 moves down into the container 721a, it can attract and fix the third support plate 722, ensuring that the third support plate 722 remains stable and does not shake during the pressure holding process.The coordinated operation process of the above components is as follows: When the film-pressing and transferring mechanism 6 transfers the coated glass substrate product to the carrier 200 on the carrier assembly 72, the electromagnet 64 on the film-pressing and transferring mechanism 6 is not energized and has no magnetism; when the film-pressing and transferring mechanism 6 presses down, the electromagnet 64 physically presses the magnetic block 723 on the third carrier plate 722, causing the third carrier plate 722 to move downward, thereby causing the second ejector pin assembly 724 to move downward into the receiving groove 721a. At this time, the second ejector pin assembly 724 is not exposed on the carrier 200 to avoid affecting product placement; at the same time, the downward movement of the third carrier plate 722 compresses the spring, and the magnet on the bottom wall of the receiving groove 721a attracts and fixes the third carrier plate 722, ensuring the third carrier... The carrier plate 722 remains stable. Subsequently, the clamping block 63 of the film pressing and transferring mechanism 6 places the film-coated product (along with the silicone pad) into the carrier 200, and together with the carrier component 72, it is sent into the housing 71 of the vacuum pressure holding mechanism 7 for pressure holding. After pressure holding is completed, the electromagnet 64 on the film pressing and transferring mechanism 6 is energized, generating magnetism, which attracts the magnetic block 723 on the third carrier plate 722 and moves it upward, causing the third carrier plate 722 to move upward. The spring synchronously resets, thereby causing the second ejector pin assembly 724 to move and be exposed in the carrier 200, lifting the pressure-held product, making it easier for the clamping block 63 of the film pressing and transferring mechanism 6 to pick up the product and transfer it to the unloading station, completing the connection between the pressure holding and unloading processes. By adding an electromagnet 64 to the film pressing and transferring mechanism 6 and refining the carrier component 72 into components such as the base 721 and the third carrier plate 722, the layout, structure, material, and coordinated action process of each component are clearly defined. Specifically, the two electromagnets 64 of the pressure film transfer mechanism 6 correspond one-to-one with the two magnetic blocks 723 of the bearing component 72, achieving precise control of the third bearing plate 722. This eliminates the need for additional drive components, simplifying the structural design and reducing equipment manufacturing costs. The base 721 of the bearing component 72 provides a stable extension and retraction space for the third bearing plate 722. The extension and retraction of the third bearing plate 722, in conjunction with the second ejector assembly 724, achieves concealed protection before pressure holding and automatic ejection after pressure holding, eliminating the need for manual product handling and further enhancing automation. The cooperation between the spring and the magnet on the bottom wall of the groove 721a ensures the stable fixation of the third bearing plate 722 during pressure holding, preventing displacement due to equipment vibration or pressure holding, thus guaranteeing the pressure holding effect. The flexible protective design of the second ejector assembly 724 effectively protects the product surface after pressure holding, preventing scratches and pressure damage during ejection, further ensuring finished product quality. The entire collaborative operation process is seamlessly connected, achieving precise linkage between the pressure film transfer mechanism 6 and the bearing component 72. This ensures efficient connection of product transfer, pressure holding, ejection, and unloading processes, solving the problems of inconvenient product handling, easy damage, and low efficiency in existing semi-automatic operations after pressure holding.Furthermore, the materials and structural design of each component are adapted to the overall precision operation requirements of the equipment, and it works well with the film pressing and transferring mechanism 6 and the vacuum pressure holding mechanism 7 without affecting the normal operation of other mechanisms. The controllable magnetic design of the electromagnet 64 can accurately match the different requirements of the operation process, improving the accuracy and stability of operation. The refined design of this embodiment further improves the automation function of the equipment, reduces labor costs, improves the efficiency and stability of product transfer and pressure holding operations, expands the applicability of the equipment, and further ensures product packaging yield and production efficiency.

[0052] Please see Figure 1 and Figure 12In one embodiment, the film suction assembly 23 includes a second XYZ moving module 231, a second suction cup 232, and a vision inspection module 233. The second XYZ moving module 231 is located on the base 1 corresponding to the film suction station. The second suction cup 232 and the vision inspection module 233 are both connected to the output end of the second XYZ moving module 231. The second suction cup 232 is used to adsorb the adhesive film, and the vision inspection module 233 is used to perform alignment inspection on the adhesive film and the product to achieve precise film coating. The second XYZ moving module 231 is the core moving drive component of the film suction assembly 23. It is fixedly installed on the base 1 corresponding to the film suction station. The whole is made of rigid metal material and is composed of moving mechanisms in three directions: X-axis, Y-axis, and Z-axis. It has a compact structure, smooth transmission, and high-precision displacement adjustment capability. Its core function is to provide multi-directional movement power for the second suction cup 232 and the vision inspection module 233. It can flexibly adjust their spatial positions, enabling the second suction cup 232 to move precisely to the film feeding area to adsorb the film, and also to move the second suction cup 232 and the vision inspection module 233, after adsorbing the film, to above the product. This facilitates alignment and detection to complete the lamination process, ensuring precise coordination and rapid response. The second suction cup 232 is fixedly connected to the output end of the second XYZ moving module 231. It is made of flexible silicone material with a flat, flat adsorption surface, providing high adhesion to the film and a certain degree of elastic cushioning. Its exclusive function is to adsorb the film. By connecting to an external negative pressure device, it uses negative pressure adsorption to firmly fix the film, ensuring that the film remains flat, wrinkle-free, and does not shift during movement, alignment, and lamination. Simultaneously, the flexible material prevents excessive adsorption force from damaging the film surface, ensuring the integrity of the film and laying the foundation for precise lamination. The visual inspection module 233 is fixedly connected to the output end of the second XYZ moving module 231 and moves synchronously with the second suction cup 232. The entire assembly uses a metal mounting bracket and is equipped with a high-definition inspection lens and image recognition module. Its compact structure and high inspection accuracy make it a core auxiliary component for achieving precise lamination. Its core function is to perform alignment inspection on the adhesive film and the glass substrate product to be laminated. It can collect the edge contour and positioning marks of the adhesive film, as well as the edge contour and positioning reference of the product in real time. The image recognition module compares and analyzes the positional deviation between the two and feeds the deviation signal back to the second XYZ moving module 231. The second XYZ moving module 231 then precisely adjusts the position of the second suction cup 232 and the adhesive film to achieve precise alignment between the adhesive film and the product, ensuring accurate lamination positioning. By refining the film suction assembly 23 into the second XYZ moving module 231, the second suction cup 232, and the visual inspection module 233, the structure, material, and specific function of each component are clearly defined.Specifically, the high-precision movement capability of the second XYZ moving module 231 provides stable power support for film adsorption, alignment detection, and lamination, ensuring precise and smooth operation of each component. The flexible silicone material design of the second suction cup 232 balances the firmness of film adsorption with film protection, effectively preventing film damage. The precise alignment function of the vision inspection module 233 solves the problem that traditional film suction components 23 can only achieve film adsorption but cannot achieve precise alignment, resulting in film misalignment and loose adhesion, significantly improving lamination accuracy. The three work together to form a continuous process of adsorption, detection, alignment, and lamination, eliminating the need for manual alignment operations, further improving the automation level of the lamination process, reducing labor costs, and minimizing product scrap due to manual alignment deviations, effectively improving product packaging yield. The materials and structural design of each component are adapted to the precision operation requirements of glass substrate encapsulation. The structure is compact and highly adaptable, eliminating the need for additional drive or testing equipment. This simplifies the overall structure of the film suction assembly 23, reduces equipment manufacturing costs, and improves operational efficiency. It meets the precise coating requirements of glass substrates of different specifications and further expands the applicability of the equipment.

[0053] Please see Figure 1 and Figure 9In one embodiment, the adhesive film feeding assembly 21 includes a fixed base 211, a carrier substrate 212, a lifting drive 213, a plasma wind antistatic assembly 214, and two length adjustment assemblies 215. The fixed base 211 is disposed on the base 1, and the carrier substrate 212 is movably disposed on the fixed base 211 for supporting stacked adhesive films. The lifting drive 213 is disposed on the fixed base 211 and its output end is connected to the carrier substrate 212 for driving the carrier substrate 212 to rise and fall in the vertical direction to adapt to the discharge height of the adhesive film. The plasma wind antistatic assembly 214 is disposed around the peripheral wall of the carrier substrate 212 for performing antistatic treatment on the adhesive film. The two length adjustment assemblies 215 are disposed on the side of the carrier substrate 212 facing the fixed base 211, and the installation directions of the two length adjustment assemblies 215 are perpendicular to each other. The fixed base 211 is the basic mounting and support component of the adhesive film feeding assembly 21. It is fixedly mounted on the base 1 and is made of rigid metal in a block-like structure. This structure is stable and has a strong load-bearing capacity, providing a stable mounting reference for the supporting substrate 212, the lifting drive component 213, and other components. Its structural design adapts to the mounting surface of the base 1, ensuring a firm connection between the entire adhesive film feeding assembly 21 and the base 1, preventing shaking during operation and providing fundamental support for stable subsequent adhesive film feeding. The supporting substrate 212 is movably mounted on the fixed base 211. Made of rigid metal with a smooth surface, it has a flat, plate-like structure. Its core function is to support stacked adhesive films, providing a flat and stable support surface to prevent tilting or shifting during stacking. Its movable design, in conjunction with the lifting drive component 213, allows for flexible vertical movement, adapting to changes in film height after continuous feeding, ensuring the film is always in the appropriate feeding position, and guaranteeing accurate film pickup by the subsequent film suction assembly 23. The lifting drive component 213 is fixedly mounted on the fixed base 211, and its output end is securely connected to the carrier substrate 212. It adopts a cylinder structure and is made entirely of metal, ensuring smooth operation, rapid response, and stable driving force, with reliable lifting adjustment capabilities. Its core function is to drive the carrier substrate 212 to rise and fall vertically. As the adhesive film on the carrier substrate 212 is continuously removed and the stacking height decreases, the lifting drive component 213 synchronously moves the carrier substrate 212 upwards, always adjusting the top layer of adhesive film to the preset discharge height. This eliminates the need for manual adjustment of the adhesive film height, achieving automated adaptation of the adhesive film discharge height. The plasma air antistatic component 214 is arranged around the perimeter of the carrier substrate 212. The entire component uses metal as the mounting frame and is equipped with plasma air nozzles. Its compact structure and secure installation ensure it fits the perimeter of the carrier substrate 212 without affecting the stacking and removal of the adhesive film. Its core function is to perform static electricity removal treatment on the adhesive film on the substrate 212. By releasing plasma wind, it neutralizes the static electricity generated on the surface of the adhesive film due to stacking friction, avoids the adhesive film from adsorbing and sticking, and attracts dust, and ensures that the adhesive film can be separated smoothly and accurately picked up by the film suction component 23, while protecting the surface of the adhesive film from damage.Two length adjustment components 215 are both located on the side of the support substrate 212 facing the fixing base 211 and are fixedly connected to the support substrate 212. They are made entirely of metal and utilize a screw-adjustment structure, ensuring smooth, precise, and durable adjustment. The two length adjustment components 215 are installed perpendicularly to each other; one is installed along the length of the support substrate 212, and the other along its width. Their core function is to adjust the effective load-bearing range of the support substrate 212. By adjusting the lengths of the two components, they can accommodate adhesive films of different specifications and stacking sizes, ensuring that the adhesive films are stably stacked on the support substrate 212 and preventing stacking misalignment or falling due to incompatible film specifications. By refining the adhesive film feeding component 21 into the fixing base 211, support substrate 212, lifting drive component 213, plasma air antistatic component 214, and two length adjustment components 215, the structure, material, and specific function of each component are clearly defined, further improving the stability, automation, and adaptability of the adhesive film feeding process. Specifically, the fixed base 211 provides a stable installation foundation for the entire assembly, preventing shaking during operation; the smooth flat structure of the support substrate 212 ensures flat stacking of the adhesive film; the lifting drive component 213 realizes automated adjustment of the adhesive film discharge height, replacing manual operation, improving work efficiency, and avoiding deviations caused by manual adjustment. The plasma air antistatic component 214 effectively removes static electricity from the adhesive film surface, solving the problem of adhesive film sticking and dust adsorption due to static electricity, ensuring smooth adhesive film separation and surface cleanliness, and providing a guarantee for subsequent precise film suction and lamination; the two vertically installed length adjustment components 215 can flexibly adapt to different specifications of adhesive films without replacing the support substrate 212, improving the versatility of the adhesive film feeding component 21 and reducing equipment adaptation costs. The components work together to achieve stable film load-bearing capacity, height self-adaptation, static electricity removal, and multi-specification compatibility, further improving the automation level and stability of film feeding, reducing manual intervention and labor costs, while avoiding problems such as film damage and feeding deviation, ensuring the continuity and stability of film supply, providing reliable material support for the efficient implementation of the entire packaging process, and further improving product packaging yield and production efficiency.

[0054] Please see Figure 10 and Figure 11In one embodiment, the easy-tear label feeding assembly 22 includes a vertical plate 221, which is located on the base 1 corresponding to the easy-tear label feeding station. A take-up roll assembly 222 and a feed roll assembly 223 are rotatably mounted on the vertical plate 221 on the same horizontal plane. The feed roll assembly 223 is used to hold the easy-tear label roll, and the take-up roll assembly 222 is used to recycle the bottom film of the easy-tear label roll. Two winding auxiliary wheels 224 are rotatably mounted above the vertical plate 221, and a material-picking support and clamping assembly 225 is provided between the two winding auxiliary wheels 224. Component 225 is connected to vertical plate 221 and is used to support the easy-tear adhesive and press and fix it during material picking; the film-tearing assembly 24 includes a third XYZ moving module 241, a rotary motor 242, a sixth drive member 243 and a clamping part 244. The third XYZ moving module 241 is located on the base 1 corresponding to the film-tearing station. The output end of the third XYZ moving module 241 is connected to the rotary motor 242. The output end of the rotary motor 242 is connected to the sixth drive member 243. The clamping part 244 is connected to the output end of the sixth drive member 243.

[0055] In this embodiment, the vertical plate 221 is the basic mounting support component of the easy-tear adhesive tape feeding assembly 22. It is fixedly installed on the base 1 corresponding to the easy-tear adhesive tape feeding station. The entire structure is made of rigid metal and has a vertical flat plate structure. The structure is stable and has a strong load-bearing capacity. It can provide a stable installation benchmark for the take-up roll assembly 222, the feeding roll assembly 223, the wrapping auxiliary wheel 224, and the material picking support and pressing assembly 225. Its vertical structure design can make reasonable use of the equipment space and avoid interference with other components of the adhesive film processing mechanism 2, ensuring a smooth easy-tear adhesive tape feeding process. The take-up roll assembly 222 and the feeding roll assembly 223 are both rotatably installed on the same horizontal plane of the vertical plate 221. The two structures are compatible and symmetrically arranged. The entire structure is made of metal and consists of a rotating shaft and a limiting plate. The rotating shaft can rotate flexibly, and the limiting plate has a ring structure and is symmetrically arranged at both ends of the rotating shaft. The core function of the feed roll assembly 223 is to hold the easy-tear label rolls. A limiting baffle limits the rolls to prevent them from shifting or falling off during rotation, ensuring stable output of the easy-tear labels. The core function of the take-up roll assembly 222 is to recycle the bottom film of the easy-tear label rolls. Rotating synchronously with the feed roll assembly 223, it separates and recycles the easy-tear labels from the bottom film, preventing the bottom film from scattering and contaminating the equipment or affecting operations, eliminating the need for manual bottom film recycling. Two auxiliary winding wheels 224 are rotatably mounted above the vertical plate 221, symmetrically arranged on both sides of the pick-up support clamping assembly 225. Made entirely of metal with a smooth surface, they have a cylindrical structure, allowing for flexible rotation and wear resistance. Their core function is to guide the easy-tear labels, directing them from the feed roll assembly 223 to the pick-up support clamping assembly 225 while supporting them to ensure they remain flat, wrinkle-free, and without shifting during transport, providing stable support and guidance for subsequent pick-up operations. The material-grabbing support and clamping assembly 225 is fixedly connected to the vertical plate 221 and is located between the two wrapping auxiliary wheels 224. It is made entirely of metal and consists of a support block and a clamping component. The support block is flat and smooth, while the clamping component is flexible and retractable, corresponding vertically to the support block. Its core function is to support and clamp the easy-tear label when the film-tearing assembly 24 picks up the material. The support block provides a flat support surface for the easy-tear label, and the clamping component presses the label firmly onto the support block with appropriate pressure, preventing displacement or wrinkling of the label during the material-grabbing process. This ensures that the film-tearing assembly 24 can accurately grip the label, guaranteeing the stability and accuracy of the material-grabbing operation.

[0056] The third XYZ moving module 241 is the core moving drive component of the film-tearing assembly 24. It is fixedly mounted on the base 1 at the corresponding film-tearing station and is made of rigid metal. It consists of moving mechanisms along the X, Y, and Z axes, featuring a compact structure, smooth transmission, and high-precision displacement adjustment. While structurally compatible with the moving modules of the film suction assembly 23 and the film pressing and transferring mechanism 6, it functions independently, specifically designed to drive the other components of the film-tearing assembly 24 to achieve precise multi-directional movement. Its core function is to drive the rotary motor 242, the sixth drive component 243, and the clamping part 244 to flexibly adjust their spatial positions, precisely aligning with the easy-tear adhesive feeding assembly 22 for material picking and film tearing, ensuring accurate and rapid film-tearing action. The rotary motor 242 is fixedly connected to the output end of the third XYZ moving module 241. It is also made of metal, featuring a compact structure, controllable speed, stable operation, and reliable rotation adjustment capabilities. Its core function is to drive the sixth driving component 243 and the clamping part 244 to rotate. The angle of the clamping part 244 can be adjusted according to the film-tearing operation requirements, ensuring precise contact and clamping of the easy-tear label and release film. This facilitates subsequent clamping and traction removal of the release film, adapting to different angle film-tearing operation needs. The sixth driving component 243 is fixedly connected to the output end of the rotary motor 242. It is made entirely of metal and can employ a cylinder structure, ensuring smooth operation, rapid response, and controllable driving force, with reliable telescopic adjustment capabilities. Its core function is to drive the clamping part 244 to telescopically move. The position of the clamping part 244 is adjusted according to the material picking and film-tearing distance requirements, ensuring precise contact and clamping of the easy-tear label and release film. Simultaneously, through telescopic movement combined with traction, the release film is completely removed. The clamping part 244 is fixedly connected to the output end of the sixth drive component 243. The entire unit is made of metal, and the clamping end has a flexible protective layer. It features a symmetrical clamping structure, and the clamping force can be flexibly adjusted. Its core function is to clamp the easy-tear sticker and the release film of the adhesive film. First, it clamps the easy-tear sticker at the easy-tear sticker feeding component 22 and adheres it to the surface of the release film. Then, it clamps the release film. With the coordinated action of the third XYZ moving module 241, the rotary motor 242, and the sixth drive component 243, the release film is completely peeled off the adhesive film. The flexible protective layer prevents damage to the easy-tear sticker and adhesive film during clamping, ensuring the integrity of the materials.

[0057] By refining the specific components of the easy-tear label feeding assembly 22 and the film-tearing assembly 24, the structure, material, and dedicated function of each component are clarified to adapt to different production needs. For the easy-tear label feeding assembly 22, the vertical plate 221 provides a stable installation foundation, and the take-up roll assembly 222 operates synchronously with the feeding roll assembly 223 to achieve stable feeding of easy-tear labels and automatic recycling of the bottom film, replacing manual operation, improving work efficiency, and avoiding bottom film contamination of the equipment; the belt-winding auxiliary wheel 224 ensures that the easy-tear labels are conveyed flat, and the material-picking support and clamping assembly 225 ensures that the easy-tear labels are firmly fixed during material picking, ensuring accurate material picking by the film-tearing assembly 24 and reducing material picking deviation. The entire assembly realizes full-process automation of easy-tear label feeding, guiding, material picking and fixing, and bottom film recycling, reducing labor costs and ensuring the stability and continuity of easy-tear label supply. For the film-peeling assembly 24, the third XYZ moving module 241 achieves precise multi-directional movement, the rotary motor 242 adjusts the clamping angle, the sixth drive component 243 adjusts the clamping distance, and the clamping part 244 achieves stable clamping and protects the material. These four components work together to automate the easy-tear label pickup, bonding, and precise removal of the release film, solving the problems of low efficiency, incomplete removal, and easy damage to the adhesive film caused by manual film peeling, significantly improving peeling accuracy and operational efficiency. When the two sets of components are used together, efficient linkage between easy-tear label feeding and film peeling operations can be achieved, further improving the automation level and continuity of the adhesive film processing process, ensuring the quality of adhesive film processing, and providing a guarantee for subsequent precise lamination. The material and structural design of each component are adapted to the precision operation requirements of glass substrate encapsulation, with a compact structure and strong adaptability. No additional auxiliary equipment is required, simplifying the mechanism structure, reducing equipment manufacturing costs, and reducing manual intervention, thereby reducing the damage rate of adhesive film and easy-tear labels, further improving product encapsulation yield and production efficiency.

[0058] The above description is merely an exemplary embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structural transformations made using the contents of the present invention specification and drawings under the technical concept of the present invention, or direct / indirect applications in other related technical fields, are included within the patent protection scope of the present invention.

Claims

1. An automated packaging device, characterized in that, include: The base has a first region and a second region, the second region being located on one side of the base along its width direction; the first region has a feeding station, a lifting and dust removal station, a lifting and film coating station, a film pressing and transferring station, a vacuum pressure holding station, and a unloading station arranged sequentially along the length direction of the base, the film pressing and transferring station and the vacuum pressure holding station being arranged sequentially from bottom to top above the unloading station along the height direction of the base; the second region has a film suction station, a film tearing station, an easy-tear adhesive feeding station, a waste film station, and an adhesive film feeding station arranged sequentially along the length direction of the base; The adhesive film processing unit is set up at each workstation in the second area and is used for adhesive film supply, easy-tear adhesive supply, adhesive film adsorption, release film removal and waste film collection. A feeding mechanism is provided corresponding to the feeding station and is used to sequentially transfer the carrier carrying the product to the lifting dust removal station and the lifting film coating station. A lifting dust removal mechanism is provided corresponding to the lifting dust removal station and is used to lift and remove dust from the products on the carrier. A lifting and coating mechanism is provided corresponding to the lifting and coating station, and is used to lift the product on the carrier and cooperate with the adhesive film processing mechanism to complete the coating. A film pressing and transferring mechanism is provided corresponding to the film pressing and transferring station, and is used to transfer the film-coated product to the vacuum pressure holding station, and transfer the pressure-held product to the unloading station; A vacuum pressure holding mechanism is provided corresponding to the vacuum pressure holding station and is used to vacuum pressure hold the coated product. The unloading mechanism is provided corresponding to the unloading station and is used to place the pressure-held product onto the carrier and transfer it for unloading.

2. The automated packaging equipment as described in claim 1, characterized in that, The film processing mechanism includes: A film feeding assembly is provided corresponding to the film feeding station and is used to supply film. Easy-tear adhesive tape feeding assembly, which is set up corresponding to the easy-tear adhesive tape feeding station, is used to supply easy-tear adhesive tape; A film suction assembly is provided corresponding to the film suction station and is used to absorb the adhesive film supplied by the adhesive film feeding assembly and cover the product with the adhesive film after the release film has been removed. A film-removing assembly is provided corresponding to the film-removing station and is used to pick up the easy-tear sticker supplied by the easy-tear sticker feeding assembly and remove the release film from the adhesive film. Waste film bin, which is set up in relation to the waste film station, is used to collect the release film removed by the film tearing component.

3. The automated packaging equipment as described in claim 1, characterized in that, The feeding mechanism includes two frames and two conveying components. The two frames are spaced apart on the base, and each conveying component is located on one of the frames. The carrier is placed between the two conveying components, and the two conveying components operate synchronously to convey the carrier. The feeding mechanism also includes a width adjustment component, which is connected to two frames respectively and is used to adjust the distance between the two frames to accommodate different specifications of vehicles.

4. The automated packaging equipment as described in claim 3, characterized in that, The lifting dust removal mechanism is located between the two frames. The lifting dust removal mechanism includes a first driving component, a second driving component, and a first suction cup. The first driving component is located on the base corresponding to the lifting dust removal station and is used to lift the product-carrying carrier, detach it from the conveying assembly, and fix it in place. The second driving component is located at the output end of the first driving component, and the first suction cup is connected to the output end of the second driving component. The first suction cup is used to adsorb the product on the carrier. The lifting dust removal mechanism also includes a dry dust removal component, which is movably located on the base corresponding to the lifting dust removal station and is used to perform dust removal and cleaning operations on the product adsorbed by the first suction cup. and / or The lifting and coating mechanism is located between the two frames. The lifting and coating mechanism includes a third drive member, a fourth drive member, and a first ejector pin assembly. The third drive member is located on the base corresponding to the lifting and coating station and is used to lift the product carrier away from the conveying assembly and fix it in place. The fourth drive member is located at the output end of the third drive member. The first ejector pin assembly is connected to the output end of the fourth drive member. The fourth drive member is used to drive the first ejector pin assembly to lift upward, so that the first ejector pin assembly supports the product and lifts the product away from the fixed carrier.

5. The automated packaging equipment as described in any one of claims 1 to 4, characterized in that, The vacuum pressure holding mechanism includes a housing, a support component, and a pressure holding component. The housing is located on the base corresponding to the vacuum pressure holding station. The support component and the pressure holding component are arranged sequentially from bottom to top along the height direction of the housing. The support component slides with the housing and can extend outward or retract inward relative to the housing. The support component is used to support the coated product, and the pressure holding component is used to perform pressure holding operations on the product inside the housing.

6. The automated packaging equipment as described in claim 5, characterized in that, The automated packaging equipment includes two film pressing and transferring mechanisms. Each film pressing and transferring mechanism includes a first XYZ moving module, a connecting plate, and two clamping blocks. The first XYZ moving module is located on the base corresponding to the film pressing and transferring station and is used to drive the connecting plate to move along the X, Y, and Z directions to adjust the working position. The connecting plate is connected to the output end of the first XYZ moving module. The two clamping blocks are slidably connected to the connecting plate and are used to clamp the film-coated product. Each clamping block has an adsorption hole on the side facing the product for adsorbing and fixing the product; and / or The automated packaging equipment includes a silicone pad supply mechanism disposed on the base. The feeding mechanism and the silicone pad supply mechanism are arranged sequentially along the width direction of the base. The silicone pad supply mechanism includes a first support plate, a second support plate, and a fifth driving member. The first support plate is disposed on the base, the fifth driving member is disposed on the first support plate, the second support plate is slidably connected to the first support plate, and the output end of the fifth driving member is connected to the second support plate for driving the second support plate to move toward the feeding mechanism. The second support plate is located above the feeding mechanism.

7. The automated packaging equipment as described in claim 6, characterized in that, Each of the pressing and transferring mechanisms further includes two electromagnets, which are spaced apart on the connecting plate; The supporting component includes a base and a third supporting plate. The base has a receiving groove, and the third supporting plate is retractably housed in the receiving groove. Magnetic blocks are respectively provided at opposite ends of the third supporting plate, and each magnetic block corresponds to an electromagnet. A second ejector assembly is provided on the side of the third supporting plate facing away from the bottom wall of the receiving groove.

8. The automated packaging equipment as described in claim 2, characterized in that, The film suction assembly includes a second XYZ moving module, a second suction cup, and a vision inspection module. The second XYZ moving module is located on the base corresponding to the film suction station. The second suction cup and the vision inspection module are both connected to the output end of the second XYZ moving module. The second suction cup is used to adsorb the adhesive film, and the vision inspection module is used to perform alignment detection on the adhesive film and the product to achieve precise film coating.

9. The automated packaging equipment as described in claim 2, characterized in that, The adhesive film feeding assembly includes a fixed base, a carrier substrate, a lifting drive, a plasma air antistatic assembly, and two length adjustment assemblies. The fixed base is located on the base, and the carrier substrate is movably located on the fixed base to support stacked adhesive films. The lifting drive is located on the fixed base and its output end is connected to the carrier substrate, used to drive the carrier substrate to move vertically to adapt to the discharge height of the adhesive film. The plasma air antistatic assembly is arranged around the peripheral wall of the carrier substrate to perform antistatic treatment on the adhesive film. The two length adjustment assemblies are located on the side of the carrier substrate facing the fixed base, and the installation directions of the two length adjustment assemblies are perpendicular.

10. The automated packaging equipment as described in claim 2, characterized in that, The easy-tear adhesive label feeding assembly includes a vertical plate, which is positioned on the base corresponding to the easy-tear adhesive label feeding station. A take-up roll assembly and a feed roll assembly are rotatably mounted on the vertical plate on the same horizontal plane. The feed roll assembly is used to hold the easy-tear adhesive label roll, and the take-up roll assembly is used to retract the bottom film of the easy-tear adhesive label roll. Two winding auxiliary wheels are rotatably mounted above the vertical plate, and a material-picking support and clamping assembly is provided between the two winding auxiliary wheels. The material-picking support and clamping assembly is connected to the vertical plate and is used to support and clamp the easy-tear adhesive label during material picking; and / or The film-tearing assembly includes a third XYZ moving module, a rotary motor, a sixth driving member, and a clamping part. The third XYZ moving module is located on the base corresponding to the film-tearing station. The output end of the third XYZ moving module is connected to the rotary motor, the output end of the rotary motor is connected to the sixth driving member, and the clamping part is connected to the output end of the sixth driving member.

Images