Full-automatic flange machining assembly line
By designing a fully automated flange processing production line, and utilizing a drive motor and gear meshing system, the automated stacking and conveying of flanges is achieved. This solves the problems of high labor intensity and low efficiency caused by manual material feeding, and ensures the stability and efficiency of flanges during the conveying process.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- HEBEI SHENGTIAN PIPE-FITTING GRP CO LTD
- Filing Date
- 2026-04-13
- Publication Date
- 2026-05-12
AI Technical Summary
In the current flange processing, manual loading leads to high labor intensity and low efficiency. Furthermore, flanges are prone to becoming disordered during transportation, affecting production efficiency and potentially causing mechanical damage.
A fully automated flange processing production line was designed. The drive motor drives the drive gear and the adjusting gear to mesh. The cooperation of the adjusting plate and the positioning rod ensures the stacking and positioning of flanges. The intermittent pushing of flanges and the efficient transmission of the conveyor belt are achieved through the meshing of the intermittent gear and the auxiliary gear.
It enables efficient and accurate feeding and conveying of flanges, reduces labor intensity, improves production efficiency, and avoids flange misalignment and damage during the conveying process.
Smart Images

Figure CN122009779A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of flange processing technology, specifically a fully automated flange processing production line. Background Technology
[0002] In electrical engineering, a flange is an important piece of equipment used to connect two pipes, valves, or devices, for connecting, sealing, and supporting pipelines and related equipment. A flange typically consists of two circular flange plates, a flange gasket, and bolts.
[0003] Currently, during flange processing, flanges need to be transported to designated processing positions. This process typically relies on a loading mechanism. However, some existing loading mechanisms still have certain problems, primarily requiring manual placement of flanges onto the conveyor belt. This method not only increases the labor intensity of workers but also leads to a decrease in work efficiency. Maintaining uninterrupted flange transport under manual operation becomes particularly difficult. Because manual placement cannot guarantee the accurate positioning and time intervals of each flange on the conveyor belt, flanges may become disordered during transportation, hindering subsequent processing steps. This situation not only affects production efficiency but may also lead to mechanical damage or wear, thereby increasing production costs. Summary of the Invention
[0004] To address the shortcomings of existing technologies, this invention provides a fully automated flange processing line, which solves the problems mentioned in the background section.
[0005] To achieve the above objectives, the present invention provides the following technical solution: A fully automatic flange processing production line includes a feeding base plate and a feeding bracket. Symmetrically arranged side plates are fixedly installed on the upper end face of the feeding base plate. An installation ring is fixedly installed on the side plate. An adjusting plate is rotatably installed on the inner side of the installation ring. An adjusting component is provided on the adjusting plate. A drive shaft is rotatably installed on the inner side of the feeding bracket. A drive roller is fixedly installed on the drive shaft. A conveyor belt is movably installed on the drive roller. A connecting frame plate is fixedly installed on the inner side of the side plate, a drive motor is fixedly installed on the connecting frame plate, an intermittent gear is fixedly installed on the output shaft of the drive motor, an adjusting screw is rotatably installed on the feeding base plate, a driven gear is fixedly installed on the adjusting screw, a lifting plate is movably installed on the adjusting screw and above the driven gear, and a lifting vertical rod is fixedly installed on the lifting plate. A U-shaped fixing plate is fixedly installed on the side end face of the feeding base plate, and auxiliary components are provided on the U-shaped fixing plate.
[0006] Preferably, the adjustment assembly includes a mounting plate fixedly installed at the bottom of the adjustment plate, an adjustment motor fixedly installed on the mounting plate, a drive gear fixedly installed on the output shaft of the adjustment motor, three annularly arranged adjustment slots on the adjustment plate, an adjustment circular plate rotatably installed inside the adjustment slots, an adjustment arc groove on the adjustment circular plate, an adjustment shaft fixedly installed at the bottom of the adjustment circular plate, and an adjustment gear fixedly installed on the adjustment shaft.
[0007] Preferably, a positioning circular plate is fixedly installed on the upper end face of the adjusting plate, and three positioning grooves are provided on the positioning circular plate. A positioning slide rod is fixedly installed inside each of the three positioning slide grooves. A positioning vertical rod is slidably installed on the positioning slide rod. A lifting frame plate is slidably installed on the outer side of the positioning vertical rod. A lifting hole is provided on the adjusting plate and on the outer side of the positioning circular plate. An L-shaped fixed plate is fixedly installed at the bottom end of the mounting ring.
[0008] Preferably, the intermittent gear meshes intermittently with the driven gear, the driving gear meshes with the adjusting gear, the bottom end of the positioning vertical rod passes through the positioning slide groove and extends into the interior of the adjusting arc groove, the positioning vertical rod is slidably installed with the positioning slide groove and the adjusting arc groove, the lifting vertical rod and the lifting hole are in the same vertical direction, and one of the lifting vertical rods passes through the L-shaped fixed plate and is slidably installed with the L-shaped fixed plate.
[0009] Preferably, the auxiliary component includes an auxiliary rotating rod fixedly mounted on a U-shaped fixed plate, an auxiliary gear fixedly mounted on the auxiliary rotating rod, a drive disk fixedly mounted at the top of the auxiliary rotating rod, a T-shaped shaft fixedly mounted on the drive disk, an auxiliary push rod rotatably mounted on the T-shaped shaft, symmetrically arranged auxiliary fixed plates fixedly mounted on the feeding bracket, an auxiliary sliding groove provided on the auxiliary fixed plate, an auxiliary slider slidably mounted inside the auxiliary sliding groove, an auxiliary push block slidably mounted on the auxiliary slider, and an auxiliary connecting shaft fixedly mounted on the auxiliary push block.
[0010] Preferably, the end of the auxiliary push rod away from the T-shaped shaft is rotatably mounted to the auxiliary coupling shaft, the auxiliary gear meshes with the intermittent gear, the auxiliary push block is positioned above the positioning vertical rod, and the auxiliary push block and the conveyor belt are on the same horizontal plane.
[0011] Preferably, a main bevel gear is fixedly installed on the auxiliary rotating rod and above the auxiliary gear; a first connecting plate is fixedly installed on the side end face of the U-shaped fixed plate; a first rotating rod is rotatably installed on the first connecting plate; a large sprocket and a front bevel gear are fixedly installed on the first rotating rod; and a small sprocket is fixedly installed on the transmission shaft.
[0012] Preferably, a second connecting plate is fixedly installed on the U-shaped fixed plate, a second rotating rod is rotatably installed on the second connecting plate, a first sprocket and a rear bevel gear are fixedly installed on the second rotating rod, a push rotating rod is rotatably installed on the auxiliary fixed plate, a push rotating roller is fixedly installed on the push rotating rod, and a second sprocket is fixedly installed on the push rotating rod and on one side of the push rotating roller.
[0013] Preferably, the large sprocket is driven by a chain and a small sprocket, the main bevel gear meshes with the front bevel gear and the rear bevel gear, the large sprocket is located outside the front bevel gear, the first sprocket is located outside the rear bevel gear, the first sprocket is driven by a chain and a second sprocket, and the push roller is located between two auxiliary fixed plates.
[0014] This invention provides a fully automated flange processing line. Compared with the prior art, it has the following advantages: 1. This invention uses a drive motor to rotate a drive gear. The drive gear meshes with an adjusting gear, which in turn rotates an adjusting disc via an adjusting shaft. The adjusting disc engages with a positioning groove and a positioning vertical rod, which, through the positioning slide rod and the positioning groove, moves inward. Adjusting the three positioning vertical rods ensures that multiple flanges can be stacked on the lifting plate, preventing tilting or shifting during the rotation of the adjusting disc. The flange to be processed is then placed between the three positioning vertical rods, and the adjusting disc is rotated to the appropriate position. Starting the adjusting motor drives an intermittent gear, which intermittently meshes with a driven gear. The driven gear, in turn, rotates the adjusting screw. The lifting plate on the adjusting screw moves vertically upward through the engagement of an L-shaped fixed plate and the lifting vertical rod. The lifting vertical rod, passing through the lifting hole, contacts the lifting plate, raising the flange on the lifting disc to the appropriate height, ensuring the flange can be loaded onto the conveyor belt. 2. In this invention, during the continuous rotation of the intermittent gear, it intermittently meshes with the auxiliary gear. When the auxiliary gear rotates, it drives the drive disk to rotate through the auxiliary rotating rod. By utilizing the cooperation between the T-shaped shaft on the drive disk and the auxiliary push rod, the cooperation between the auxiliary push rod and the auxiliary connecting shaft, and the limiting of the auxiliary slider and the auxiliary slide groove on the auxiliary push block, the intermittent auxiliary push block pushes the flange raised to an appropriate height onto the conveyor belt to complete the flange loading. 3. In this invention, when the auxiliary rotating rod rotates, it drives the main bevel gear to rotate. Through the cooperation of the main bevel gear and the front bevel gear, the front bevel gear drives the large sprocket to rotate through the first rotating rod. When the large sprocket rotates, it drives the small sprocket to rotate through the chain. The small sprocket drives the transmission roller to rotate through the transmission shaft. The rotation of the transmission roller drives the conveyor belt. Through the intermittent rotation of the conveyor belt, the efficient transportation and processing of the flange during the material feeding process is ensured.
[0015] 4. In this invention, when the main bevel gear rotates, it synchronously drives the first sprocket to rotate. When the first sprocket rotates, it drives the rear bevel gear to rotate via the second rotating rod. When the rear bevel gear rotates, it drives the second sprocket to rotate via the chain. When the second sprocket rotates, it drives the push roller to rotate via the push rod. The thrust of the push roller makes it easier for the flange pushed by the auxiliary push block to enter the conveyor belt, ensuring that the flange can enter the conveyor belt effectively and smoothly, thus achieving high efficiency and accuracy in the feeding process. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the structure of the feeding base plate in this invention; Figure 3 This is a schematic diagram of the adjusting plate in this invention; Figure 4 This is a cross-sectional view of the mounting ring in this invention; Figure 5 This is a schematic diagram of the structure of the adjusting circular plate in this invention; Figure 6 This is a schematic diagram of the intermittent gear in this invention; Figure 7 This is a schematic diagram of the structure of the first plate in this invention; Figure 8 This is a schematic diagram of the auxiliary top plate in this invention.
[0017] In the diagram: 1. Feeding base plate; 2. Feeding bracket; 3. Side plate; 4. Mounting ring; 5. Adjusting rotating plate; 6. Drive shaft; 7. Drive roller; 8. Conveyor belt; 9. Connecting frame plate; 10. Drive motor; 11. Intermittent gear; 12. Adjusting screw; 13. Driven gear; 14. Lifting plate; 15. Lifting vertical rod; 16. U-shaped fixed plate; 17. Mounting frame plate; 18. Adjusting motor; 19. Drive gear; 20. Adjusting groove; 21. Adjusting circular plate; 22. Adjusting arc groove; 23. Adjusting rotating shaft; 24. Adjusting gear; 25. Positioning circular plate; 26. Positioning slide groove; 27. Positioning slide rod; 28. Fixed... 29. Vertical rod; 30. Lifting hole; 31. L-shaped fixed plate; 32. Auxiliary rotating rod; 33. Auxiliary gear; 34. Drive disc; 35. T-shaped shaft; 36. Auxiliary push rod; 37. Auxiliary fixed plate; 38. Auxiliary slide; 39. Auxiliary push block; 40. Auxiliary connecting shaft; 41. Main bevel gear; 42. First connecting plate; 43. First rotating rod; 44. Large sprocket; 45. Front bevel gear; 46. Small sprocket; 47. Second connecting plate; 48. Second rotating rod; 49. First sprocket; 50. Rear bevel gear; 51. Push rotating rod; 52. Push rotating roller; 53. Second sprocket; 54. Lifting frame plate. Detailed Implementation
[0018] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0019] Please see Figures 1-8This invention relates to a fully automatic flange processing production line, comprising a loading base plate 1 and a loading support 2. Symmetrically arranged side plates 3 are fixedly mounted on the upper surface of the loading base plate 1. An installation ring 4 is fixedly mounted on the side plate 3. An adjusting plate 5 is rotatably mounted on the inner side of the installation ring 4, and an adjusting component is provided on the adjusting plate 5. A drive shaft 6 is rotatably mounted on the inner side of the loading support 2. A drive roller 7 is fixedly mounted on the drive shaft 6, and a conveyor belt 8 is movably mounted on the drive roller 7. A connecting frame plate 9 is fixedly mounted on the inner side of the side plate 3. A drive motor 10 is fixedly mounted on the connecting frame plate 9, and an intermittent gear 11 is fixedly mounted on the output shaft of the drive motor 10. The conveyor belt 8 is rotatably mounted on the loading base plate 1. An adjusting screw 12 is movably mounted, a driven gear 13 is fixedly mounted on the adjusting screw 12, a lifting plate 14 is movably mounted on the adjusting screw 12 and above the driven gear 13, and a lifting vertical rod 15 is fixedly mounted on the lifting plate 14. The adjusting assembly includes a mounting bracket plate 17 fixedly mounted at the bottom of the adjusting rotating plate 5, an adjusting motor 18 fixedly mounted on the mounting bracket plate 17, a drive gear 19 fixedly mounted on the output shaft of the adjusting motor 18, three annularly arranged adjusting grooves 20 on the adjusting rotating plate 5, an adjusting circular plate 21 rotatably mounted inside the adjusting grooves 20, an adjusting arc groove 22 on the adjusting circular plate 21, and a fixed bottom end of the adjusting circular plate 21. An adjusting shaft 23 is installed, and an adjusting gear 24 is fixedly installed on the adjusting shaft 23. A positioning circular plate 25 is fixedly installed on the upper end face of the adjusting plate 5. Three positioning grooves 26 are opened on the positioning circular plate 25. Positioning slide rods 27 are fixedly installed inside each of the three positioning grooves 26. Positioning vertical rods 28 are slidably installed on the positioning slide rods 27. A lifting frame plate 54 is slidably installed on the outer side of the positioning vertical rods 28. A lifting hole 29 is opened on the adjusting plate 5 and on the outer side of the positioning circular plate 25. An L-shaped fixed plate 30 is fixedly installed at the bottom end of the mounting ring 4. The intermittent gear 11 intermittently meshes with the driven gear 13. The drive gear 19 meshes with the adjusting gear 24. The bottom end of the vertical rod 28 passes through the positioning slide groove 26 and extends into the interior of the adjusting arc groove 22. The positioning vertical rod 28 is slidably installed with the positioning slide groove 26 and the adjusting arc groove 22. The lifting vertical rod 15 and the lifting hole 29 are in the same vertical direction. One of the lifting vertical rods 15 passes through the L-shaped fixed plate 30 and is slidably installed with the L-shaped fixed plate 30. When the intermittent gear 11 meshes with the driven gear 13, the lifting plate 14 will drive the lifting vertical rod 15 to a suitable height, which is the same as the thickness of the flange. This ensures that the flanges stacked on the lifting frame plate 54 will be in the same horizontal plane as the conveyor belt 8 in sequence, and ensures that the auxiliary push block 39 can push the individual flanges into the conveyor belt 8 in sequence.
[0020] In this embodiment, the drive motor 10 drives the drive gear 19 to rotate. The drive gear 19 meshes with the adjusting gear 24, which in turn drives the adjusting disc 21 to rotate via the adjusting shaft 23. The adjusting groove 22 engages with the positioning rod 28, which moves inwards due to the limiting action of the positioning slide rod 27 and the positioning groove 26. By adjusting the three positioning rods 28, multiple flanges are ensured to be stacked on the lifting plate 54, preventing them from tipping over or shifting during the rotation of the adjusting disc 5. The flange to be processed is then placed on the three positioning rods. Between the vertical rods 28, rotate the adjusting plate 5 to rotate it to the appropriate position. By starting the adjusting motor 18, the adjusting motor 18 drives the intermittent gear 11 to rotate. The intermittent gear 11 will intermittently mesh with the driven gear 13. When the driven gear 13 rotates, it will drive the adjusting screw 12 to rotate. The lifting plate 14 on the adjusting screw 12 will move vertically upward through the cooperation of the L-shaped fixed plate 30 and the lifting vertical rod 15. Through the contact between the lifting vertical rod 15 through the lifting hole 29 and the lifting frame plate 54, the flange on the lifting frame plate 54 is raised to the appropriate height to ensure that the flange can be loaded onto the conveyor belt 8.
[0021] A U-shaped fixed plate 16 is fixedly installed on the side end face of the feeding base plate 1. An auxiliary component is provided on the U-shaped fixed plate 16. The auxiliary component includes an auxiliary rotating rod 31 fixedly installed on the U-shaped fixed plate 16, an auxiliary gear 32 fixedly installed on the auxiliary rotating rod 31, a drive disk 33 fixedly installed at the top of the auxiliary rotating rod 31, a T-shaped shaft 34 fixedly installed on the drive disk 33, and an auxiliary push rod 35 rotatably installed on the T-shaped shaft 34. Symmetrically arranged auxiliary fixed plates 36 are fixedly installed on the feeding bracket 2. An auxiliary sliding groove 37 is provided on the auxiliary fixed plate 36. The interior of the auxiliary sliding groove 37... An auxiliary slider 38 is slidably mounted, an auxiliary push block 39 is slidably mounted on the auxiliary slider 38, an auxiliary connecting shaft 40 is fixedly mounted on the auxiliary push block 39, the end of the auxiliary push rod 35 away from the T-shaped shaft 34 is rotatably mounted with the auxiliary connecting shaft 40, the auxiliary gear 32 meshes with the intermittent gear 11, the position of the auxiliary push block 39 is above the positioning vertical rod 28, the auxiliary push block 39 and the conveyor belt 8 are on the same horizontal plane, wherein the auxiliary push block 39 completes the pushing function during the rotation of the drive disc 33, and at the same time the intermittent gear 11 and the auxiliary gear 32 disengage.
[0022] In this embodiment, during the continuous rotation of the intermittent gear 11, it will intermittently mesh with the auxiliary gear 32. When the auxiliary gear 32 rotates, it drives the drive disk 33 to rotate through the auxiliary rotating rod 31. By utilizing the cooperation between the T-shaped shaft 34 on the drive disk 33 and the auxiliary push rod 35, the cooperation between the auxiliary push rod 35 and the auxiliary connecting shaft 40, and the limiting of the auxiliary slider 38 and the auxiliary slide groove 37 on the auxiliary push block 39, the flange raised to an appropriate height is pushed onto the conveyor belt 8 by the auxiliary push block 39 to complete the loading of the flange.
[0023] A main bevel gear 41 is fixedly mounted on the auxiliary rotating rod 31 and above the auxiliary gear 32. A first connecting plate 42 is fixedly mounted on the side end face of the U-shaped fixed plate 16. A first rotating rod 43 is rotatably mounted on the first connecting plate 42. A large sprocket 44 and a front bevel gear 45 are fixedly mounted on the first rotating rod 43. A small sprocket 46 is fixedly mounted on the drive shaft 6. A second connecting plate 47 is fixedly mounted on the U-shaped fixed plate 16. A second rotating rod 48 is rotatably mounted on the second connecting plate 47. A first sprocket 49 and a rear bevel gear 50 are fixedly mounted on the second rotating rod 48. A push rotating rod 51 is rotatably mounted on the auxiliary fixed plate 36. A push rotating roller 52 is fixedly mounted on the push rotating rod 51. A second [unclear - possibly a type of gear] is fixedly mounted on the push rotating rod 51 and on one side of the push rotating roller 52. The sprocket 53 and the large sprocket 44 are driven by the chain and the small sprocket 46. The main bevel gear 41 meshes with the front bevel gear 45 and the rear bevel gear 50. The large sprocket 44 is located outside the front bevel gear 45, and the first sprocket 49 is located outside the rear bevel gear 50. The first sprocket 49 is driven by the chain and the second sprocket 53. The rotating roller 52 is positioned between the two auxiliary fixed plates 36. The large sprocket 44 and the small sprocket 46, and the first sprocket 49 and the second sprocket 53 are not on the same horizontal plane, ensuring that the large sprocket 44 can drive the small sprocket 46 to rotate, and the first sprocket 49 drives the second sprocket 53 to rotate. At the same time, the chain is located outside the adjusting plate 5, ensuring that the adjusting plate 5 will not hit the chain during rotation.
[0024] In this embodiment, when the auxiliary rotating rod 31 rotates, it drives the main bevel gear 41 to rotate. The main bevel gear 41 engages with the front bevel gear 45, which in turn drives the large sprocket 44 to rotate via the first rotating rod 43. The large sprocket 44, when rotating, drives the small sprocket 46 to rotate via a chain. The small sprocket 46, through the drive shaft 6, drives the drive roller 7 to rotate. The rotation of the drive roller 7 drives the conveyor belt 8. The intermittent rotation of the conveyor belt 8 ensures efficient transport and processing of the flange during the loading process. When the main bevel gear 41 rotates... When the first sprocket 49 rotates, it will drive the first sprocket 49 to rotate synchronously. When the first sprocket 49 rotates, it will drive the rear bevel gear 50 to rotate through the second rotating rod 48. When the rear bevel gear 50 rotates, it will drive the second sprocket 53 to rotate through the chain. When the second sprocket 53 rotates, it will drive the push roller 52 to rotate through the push rod 51. The push roller 52 will help the flange pushed by the auxiliary push block 39 to enter the conveyor belt 8 more effectively and smoothly, thus achieving high efficiency and accuracy in the feeding process.
[0025] Working principle: S1. Place the flange to be processed between the three positioning vertical rods 28, rotate the adjusting plate 5 to rotate it to the appropriate position, and start the adjusting motor 18 to drive the intermittent gear 11 to rotate. The intermittent gear 11 will intermittently mesh with the driven gear 13. When the driven gear 13 rotates, it will drive the adjusting screw 12 to rotate. The lifting plate 14 on the adjusting screw 12 will move vertically upward through the cooperation of the L-shaped fixed plate 30 and the lifting vertical rod 15. The lifting vertical rod 15 passes through the lifting hole 29 and contacts the lifting frame plate 54, thereby raising the flange on the lifting frame plate 54 to the appropriate height to ensure that the flange can be loaded onto the conveyor belt 8. S2. The drive motor 10 drives the drive gear 19 to rotate. The drive gear 19 meshes with the adjusting gear 24. The adjusting gear 24 drives the adjusting disc 21 to rotate through the adjusting shaft 23. The adjusting groove 22 cooperates with the positioning rod 28. The positioning rod 28 moves inward through the positioning slide rod 27 and the positioning slide groove 26. By adjusting the three positioning rods 28, it is ensured that multiple flanges can be stacked on the lifting plate 54. It is ensured that the stacked flanges will not tilt or shift during the rotation of the adjusting plate 5. S3. During the continuous rotation of the intermittent gear 11, it will intermittently mesh with the auxiliary gear 32. When the auxiliary gear 32 rotates, it drives the drive disk 33 to rotate through the auxiliary rotating rod 31. By utilizing the cooperation between the T-shaped shaft 34 on the drive disk 33 and the auxiliary push rod 35, the cooperation between the auxiliary push rod 35 and the auxiliary connecting shaft 40, and the limiting of the auxiliary slider 38 and the auxiliary slide groove 37 on the auxiliary push block 39, the flange raised to an appropriate height is pushed onto the conveyor belt 8 by the auxiliary push block 39 to complete the flange loading. S4. When the auxiliary rotating rod 31 rotates, it drives the main bevel gear 41 to rotate. The main bevel gear 41 cooperates with the front bevel gear 45. The front bevel gear 45 drives the large sprocket 44 to rotate through the first rotating rod 43. When the large sprocket 44 rotates, it drives the small sprocket 46 to rotate through the chain. The small sprocket 46 drives the transmission roller 7 to rotate through the transmission shaft 6. The rotation of the transmission roller 7 drives the conveyor belt 8 to drive the transmission. Through the intermittent rotation of the conveyor belt 8, the efficient transportation and processing of the flange during the material feeding process is ensured. S5. When the main bevel gear 41 rotates, it will synchronously drive the first sprocket 49 to rotate. When the first sprocket 49 rotates, it will drive the rear bevel gear 50 to rotate through the second rotating rod 48. When the rear bevel gear 50 rotates, it will drive the second sprocket 53 to rotate through the chain. When the second sprocket 53 rotates, it will drive the push roller 52 to rotate through the push rod 51. The push roller 52 is used to make the flange pushed by the auxiliary push block 39 enter the conveyor belt 8 more effectively and smoothly, thus achieving high efficiency and accuracy in the feeding process. S6. After the flange loading on one of the lifting plates 54 is completed, the lifting rod 15 is returned to its original position. Then, the adjusting plate 5 is rotated to rotate the other lifting plate 54 to the flange loading position. Repeat S1 and S3-S5 above. Through this step, the flange processing and loading can be effectively completed.
[0026] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0027] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention.
Claims
1. A fully automatic flange processing production line, comprising a loading base plate (1) and a loading bracket (2), characterized in that: The upper end face of the feeding base plate (1) is fixedly installed with symmetrically arranged side plates (3), and the side plates (3) are fixedly installed with mounting rings (4). The inner side of the mounting rings (4) is rotatably installed with adjusting plates (5). The adjusting plates (5) are provided with adjusting components. The inner side of the feeding bracket (2) is rotatably installed with a drive shaft (6). The drive shaft (6) is fixedly installed with a drive roller (7). The drive roller (7) is movably installed with a conveyor belt (8). A connecting frame plate (9) is fixedly installed on the inner side of the side plate (3). A drive motor (10) is fixedly installed on the connecting frame plate (9). An intermittent gear (11) is fixedly installed on the output shaft of the drive motor (10). An adjusting screw (12) is rotatably installed on the feeding base plate (1). A driven gear (13) is fixedly installed on the adjusting screw (12). A lifting plate (14) is movably installed on the adjusting screw (12) and above the driven gear (13). A lifting vertical rod (15) is fixedly installed on the lifting plate (14). A U-shaped plate (16) is fixedly installed on the side end face of the feeding base plate (1), and auxiliary components are provided on the U-shaped plate (16).
2. The fully automated flange processing line according to claim 1, characterized in that: The adjustment assembly includes a mounting plate (17) fixedly installed at the bottom of the adjustment rotating plate (5), an adjustment motor (18) fixedly installed on the mounting plate (17), a drive gear (19) fixedly installed on the output shaft of the adjustment motor (18), three annularly arranged adjustment slots (20) are provided on the adjustment rotating plate (5), an adjustment circular plate (21) is rotatably installed inside the adjustment slots (20), an adjustment arc groove (22) is provided on the adjustment circular plate (21), an adjustment rotating shaft (23) is fixedly installed at the bottom of the adjustment circular plate (21), and an adjustment gear (24) is fixedly installed on the adjustment rotating shaft (23).
3. The fully automated flange processing line according to claim 2, characterized in that: A positioning circular plate (25) is fixedly installed on the upper end face of the adjusting plate (5). Three positioning grooves (26) are provided on the positioning circular plate (25). Positioning slide rods (27) are fixedly installed inside the three positioning grooves (26). Positioning vertical rods (28) are slidably installed on the positioning slide rods (27). Lifting frame plates (54) are slidably installed on the outer side of the positioning vertical rods (28). Lifting holes (29) are provided on the adjusting plate (5) and on the outer side of the positioning circular plate (25). An L-shaped fixed plate (30) is fixedly installed at the bottom end of the mounting ring (4).
4. The fully automated flange processing line according to claim 3, characterized in that: The intermittent gear (11) intermittently meshes with the driven gear (13), the driving gear (19) meshes with the adjusting gear (24), the bottom end of the positioning vertical rod (28) passes through the positioning slide groove (26) and extends into the interior of the adjusting arc groove (22), the positioning vertical rod (28) is slidably installed with the positioning slide groove (26) and the adjusting arc groove (22), the lifting vertical rod (15) and the lifting hole (29) are in the same vertical direction, one of the lifting vertical rods (15) passes through the L-shaped fixed plate (30) and is slidably installed with the L-shaped fixed plate (30).
5. The fully automated flange processing line according to claim 2, characterized in that: The auxiliary components include an auxiliary rotating rod (31) fixedly mounted on a U-shaped fixed plate (16), an auxiliary gear (32) fixedly mounted on the auxiliary rotating rod (31), a drive disk (33) fixedly mounted at the top of the auxiliary rotating rod (31), a T-shaped shaft (34) fixedly mounted on the drive disk (33), an auxiliary push rod (35) rotatably mounted on the T-shaped shaft (34), an auxiliary fixed plate (36) symmetrically arranged fixedly mounted on the feeding bracket (2), an auxiliary sliding groove (37) opened on the auxiliary fixed plate (36), an auxiliary slider (38) slidably mounted inside the auxiliary sliding groove (37), an auxiliary push block (39) slidably mounted on the auxiliary slider (38), and an auxiliary connecting shaft (40) fixedly mounted on the auxiliary push block (39).
6. The fully automated flange processing line according to claim 5, characterized in that: The auxiliary push rod (35) is rotatably mounted on the auxiliary connecting shaft (40) at one end away from the T-shaped shaft (34). The auxiliary gear (32) meshes with the intermittent gear (11). The auxiliary push block (39) is positioned above the positioning vertical rod (28). The auxiliary push block (39) and the conveyor belt (8) are on the same horizontal plane.
7. The fully automated flange processing line according to claim 5, characterized in that: A main bevel gear (41) is fixedly installed on the auxiliary rotating rod (31) and above the auxiliary gear (32). A first connecting plate (42) is fixedly installed on the side end face of the U-shaped fixed plate (16). A first rotating rod (43) is rotatably installed on the first connecting plate (42). A large sprocket (44) and a front bevel gear (45) are fixedly installed on the first rotating rod (43). A small sprocket (46) is fixedly installed on the transmission shaft (6).
8. The fully automated flange processing line according to claim 7, characterized in that: A second connecting plate (47) is fixedly installed on the U-shaped fixed plate (16). A second rotating rod (48) is rotatably installed on the second connecting plate (47). A first sprocket (49) and a rear bevel gear (50) are fixedly installed on the second rotating rod (48). A push rod (51) is rotatably installed on the auxiliary fixed plate (36). A push roller (52) is fixedly installed on the push rod (51). A second sprocket (53) is fixedly installed on the push rod (51) and on one side of the push roller (52).
9. The fully automated flange processing line according to claim 8, characterized in that: The large sprocket (44) is driven by a chain and a small sprocket (46). The main bevel gear (41) meshes with the front bevel gear (45) and the rear bevel gear (50). The large sprocket (44) is located outside the front bevel gear (45). The first sprocket (49) is located outside the rear bevel gear (50). The first sprocket (49) is driven by a chain and a second sprocket (53). The push roller (52) is located between two auxiliary fixed plates (36).