Wear-resistant ceramic liner and method of making same

By using alumina-based wear-resistant ceramic liners in mineral processing plant equipment, combined with specific sintering aids and reinforcing phases, the problems of fragility and wear of existing materials under conditions of high drop, large particles and strong impact have been solved, achieving high wear resistance and toughness.

CN122010538BActive Publication Date: 2026-06-19ZIBO HERUN MAKOTO MINING TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
ZIBO HERUN MAKOTO MINING TECH CO LTD
Filing Date
2026-04-14
Publication Date
2026-06-19

AI Technical Summary

Technical Problem

Existing wear-resistant materials are prone to breakage and rapid wear under conditions of high drop, large particles and strong impact in mineral processing plants, and cannot meet the wear resistance and toughness requirements of equipment.

Method used

Alumina is used as the main raw material, combined with a mixture of niobium pentoxide, strontium oxide, lanthanum oxide and magnesium oxide as sintering aids, modified urea-formaldehyde resin microspheres, hafnium boride and tungsten disilicide as reinforcing and toughening phases, and wear-resistant ceramic liners are prepared through specific process steps. The carbide phase generated by the high-temperature pyrolysis of modified urea-formaldehyde resin microspheres forms a chemical bonding interface with the alumina matrix, which hinders crack propagation, and the thermal expansion gradient is adjusted by aluminum titanate to relieve thermal stress.

Benefits of technology

The prepared ceramic liner has good wear resistance and toughness, which can effectively prevent crack propagation, improve the hardness and impact resistance of the material, reduce the risk of cracking caused by thermal stress, and improve service life.

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Abstract

This invention belongs to the field of ceramic liner preparation technology, specifically relating to a wear-resistant ceramic liner and its preparation method. The wear-resistant ceramic liner is composed of the following raw materials: alumina, sintering aid, aluminum titanate, modified urea-formaldehyde resin microspheres, hafnium boride, tungsten disilicide, and KH-550 silane coupling agent. The sintering aid is a mixture of niobium pentoxide, strontium oxide, lanthanum oxide, and magnesium oxide. The wear-resistant ceramic liner of this invention uses alumina as the main raw material, a mixture of niobium pentoxide, strontium oxide, lanthanum oxide, and magnesium oxide as the sintering aid, a composite of modified urea-formaldehyde resin microspheres, hafnium boride, and tungsten disilicide as the reinforcing and toughening phase, and aluminum titanate as a modifier. The synergistic effect of the raw materials ensures that the prepared ceramic liner has good wear resistance, hardness, and toughness.
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