Photovoltaic module processing system and processing method

By designing a straightening and removal device and a straightening device in the photovoltaic module processing system, the problem of the traditional system being incompatible with three leads was solved, and the assembly of three leads and junction boxes was automated, reducing labor costs.

CN122054968APending Publication Date: 2026-05-15KESHENGDA (SUZHOU) INTELLIGENT TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
KESHENGDA (SUZHOU) INTELLIGENT TECH CO LTD
Filing Date
2026-02-06
Publication Date
2026-05-15

AI Technical Summary

Technical Problem

Traditional photovoltaic module processing systems are difficult to be compatible with three-lead scenarios, resulting in a high manpower requirement for assembling the three leads and junction boxes.

Method used

A photovoltaic module processing system was designed, including a straightening and removal device and a straightening device. Through a movable clamping mechanism, a pushing structure and a power mechanism, the first, second and third leads are respectively made to form corresponding angles with the photovoltaic body, and the posture of the third lead is adjusted by the straightening structure and the straightening device.

Benefits of technology

The photovoltaic module processing system is compatible with three-lead scenarios, and the angle adjustment between the third lead and the photovoltaic body can be completed with almost no manpower, reducing the labor cost of assembling the three leads and junction boxes.

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Abstract

The invention discloses a photovoltaic module processing system and a photovoltaic module processing method, and belongs to the technical field of photovoltaic processing. The photovoltaic module machining method is applied to the photovoltaic module machining system, the photovoltaic module machining system comprises a base body, righting and removing equipment and righting equipment, the righting and removing equipment comprises an abutting and pushing structure and a first power mechanism arranged on the base body, and the first power mechanism is in transmission connection with the abutting and pushing structure. The first power mechanism can drive the abutting and pushing structure to move in the direction close to the fixed clamping piece so as to abut and push the third lead, so that a third preset included angle is formed between the third lead and the photovoltaic body, and the centralizing equipment is installed on the base body and provided with a first centralizing structure and a second centralizing structure which are sequentially arranged in the moving direction of the abutting and pushing structure. The first centralizing structure and the second centralizing structure are used for clamping the third lead together. The photovoltaic module processing system disclosed by the invention can be well compatible with a three-lead scene, so that the labor cost for assembling the three leads and the junction box is reduced.
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Description

Technical Field

[0001] This application belongs to the field of photovoltaic processing technology, specifically relating to a photovoltaic module processing system and processing method. Background Technology

[0002] A photovoltaic module typically includes a photovoltaic body and a junction box. The photovoltaic body has at least two leads for drawing out electrical energy, such as busbars. Each lead passes through the junction box and is electrically connected to the electronic components inside the junction box.

[0003] During manufacturing, to meet the corresponding processing requirements, the surface of the photovoltaic module corresponding to the area of ​​the lead is usually covered with a fabric, such as PTFE fabric. The lead passes through the fabric and is positioned on the side of the fabric away from the photovoltaic module, substantially parallel to the photovoltaic module surface. When actually assembling the lead and junction box, the fabric in the corresponding area must first be removed, and then at least a portion of the lead must be straightened to a position substantially perpendicular to the photovoltaic module surface so that the lead can be inserted into the junction box.

[0004] Typically, photovoltaic module processing systems are used to remove the photovoltaic module housing and straighten the leads. However, traditional photovoltaic module processing systems are generally designed for two-lead systems and are difficult to adapt to three-lead scenarios. Specifically, a two-lead system includes a first lead and a second lead. In the initial state, both the first and second leads are basically parallel to the photovoltaic module and are arranged collinearly. Unlike a two-lead system, a three-lead system adds a third lead perpendicular to the first and second leads. In the initial state, the third lead is also basically parallel to the photovoltaic module and is opposite the area between the first and second leads, forming a roughly T-shape.

[0005] Because traditional photovoltaic module processing systems are difficult to be compatible with three-lead scenarios, the assembly of the three leads and junction boxes requires a lot of manpower, resulting in high labor costs. Summary of the Invention

[0006] The purpose of this application is to provide a photovoltaic module processing system and method that can solve the problem that traditional photovoltaic module processing systems are difficult to be compatible with three-lead scenarios in related technologies.

[0007] In a first aspect, embodiments of this application provide a photovoltaic module processing system, including a first mounting structure, a straightening and removal device, and a straightening device; the straightening and removal device includes: The base is vertically and retractably mounted on the first mounting structure; Both the movable clamping mechanism and the fixed clamping member are disposed on the base. The movable clamping mechanism and the fixed clamping member are used to clamp the fabric together. The movable clamping mechanism is used to cooperate with both the first lead and the second lead to make the first lead form a first preset angle with the photovoltaic body and to make the second lead form a second preset angle with the photovoltaic body. The push structure and the first power mechanism provided on the substrate are connected to the push structure in a transmission manner. The first power mechanism can drive the push structure to move in a direction close to the fixed clamping member to push the third lead wire, so that the third lead wire forms a third preset angle with the photovoltaic body. The straightening device is installed on the base and has a first straightening structure and a second straightening structure arranged sequentially along the moving direction of the pushing structure. The first straightening structure and the second straightening structure are used to jointly clamp the third lead wire.

[0008] Secondly, embodiments of this application provide a photovoltaic module processing method, applied to the photovoltaic module processing system described above, which includes the following steps: The movable clamping mechanism and the fixed clamping member are controlled to clamp the fabric together; Drive the base to rise to a preset height; The pushing structure is controlled to push against the third lead; The first and second straightening structures are controlled to clamp the third lead together.

[0009] In related technologies, photovoltaic module processing systems include straightening and removal equipment. This equipment can only make the first lead and the photovoltaic body form a first preset angle, and the second lead and the photovoltaic body form a second preset angle. The straightening and removal equipment lacks a component for making the third lead and the photovoltaic body form a third preset angle. As a result, traditional photovoltaic module processing systems are difficult to be compatible with scenarios involving three leads and require manual labor to make the third lead and the photovoltaic body form a third preset angle. This results in the assembly of the three leads and the junction box requiring a lot of manpower.

[0010] In this embodiment, the photovoltaic module processing system includes a straightening and removal device. The straightening and removal device includes a pushing structure and a first power mechanism. The first power mechanism is drively connected to the pushing structure and can drive the pushing structure to move along a direction close to the fixed clamping member to push the third lead, thereby making the third lead form a third preset angle with the photovoltaic body. Additionally, the movable clamping mechanism of the straightening and removal device cooperates with both the first and second leads to make the first lead form a first preset angle with the photovoltaic body, and the second lead form a second preset angle with the photovoltaic body. In this way, the straightening and removal device can make the first, second, and third leads form corresponding angles with the photovoltaic body. Therefore, the photovoltaic module processing system provided in this embodiment can be well-compatible with three-lead scenarios, requiring virtually no manpower to make the third lead form the corresponding angle with the photovoltaic body, thus saving manpower and reducing the labor cost of assembling the three leads and the junction box.

[0011] Furthermore, the photovoltaic module processing system includes a straightening device. The straightening device has a first straightening structure and a second straightening structure arranged sequentially along the moving direction of the pushing structure. The first straightening structure and the second straightening structure are used to clamp the third lead together. In this way, the straightening device can be used to adjust the third lead to the corresponding posture, which also saves manpower and reduces the labor cost of assembling the three leads and the junction box. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the photovoltaic module in its initial state as disclosed in the embodiments of this application; Figure 2 This is a schematic diagram of the structure of the leads of a photovoltaic module before straightening using the straightening device disclosed in the embodiments of this application; Figure 3 This is a schematic diagram of the structure of the leads of a photovoltaic module after being aligned using the straightening device disclosed in the embodiments of this application; Figure 4 This is a schematic diagram of the structure of the leads of a photovoltaic module after being aligned using the alignment device disclosed in one embodiment of this application; Figure 5 This is a schematic diagram of the structure of the leads of a photovoltaic module after being aligned using the alignment device disclosed in another embodiment of this application; Figures 6 to 8 All of these are schematic diagrams of the uprighting device disclosed in the embodiments of this application; Figure 9 This is a schematic diagram illustrating the arrangement of the first and second straightening components disclosed in the embodiments of this application; Figure 10 This is a schematic diagram illustrating the arrangement of the first straightening structure disclosed in an embodiment of this application; Figure 11This is a schematic diagram illustrating the arrangement of the second straightening structure disclosed in an embodiment of this application; Figure 12 This is a schematic diagram illustrating the arrangement of the first and second straightening components disclosed in an embodiment of this application; Figures 13 to 15 These are schematic diagrams illustrating the arrangement of the mating parts, the first pushing part, and the second pushing part as disclosed in the embodiments of this application; Figures 16 to 18 This is a schematic diagram of the corrective device disclosed in one embodiment of this application from different perspectives; Figure 19 This is a schematic diagram illustrating the cooperation method of the first power source, the first corrector, and the second corrector disclosed in one embodiment of this application; Figure 20 This is a schematic diagram illustrating the cooperation between the second power source and the third corrector component, as disclosed in one embodiment of this application. Figure 21 and Figure 22 These are schematic diagrams of the correction device disclosed in another embodiment of this application; Figure 23 This is a schematic diagram illustrating the cooperation method of the first power source, the first corrector, and the second corrector disclosed in another embodiment of this application; Figure 24 This is a schematic diagram of the corrective structure disclosed in the embodiments of this application; Figure 25 This is a schematic diagram illustrating the cooperation between the second power source and the third calibrator, as disclosed in another embodiment of this application. Figure 26 This is a schematic diagram of the straightening and removal device and the installation method of the straightening device disclosed in the embodiments of this application; Figures 27 to 30 These are schematic diagrams of the uprighting and removal device disclosed in this application from different perspectives; Figure 31 and Figure 32 These are schematic diagrams illustrating the arrangement of the first and second clamping members as disclosed in the embodiments of this application; Figure 33 This is a schematic diagram illustrating the arrangement of the push-off structure disclosed in the embodiments of this application; Figure 34 and Figure 35 These are schematic diagrams of the fixing clamp disclosed in the embodiments of this application from different perspectives; Figure 36 This is a flowchart of the photovoltaic module processing method disclosed in the embodiments of this application.

[0013] Explanation of reference numerals in the attached figures: 10-Cloth body, 101-First lead wire, 102-Second lead wire, 103-Third lead wire, 104-Third step transition section; 20-Straightening device, 201-Straightening body, 210-First drive source, 221-First straightening component, 2211-First clamping surface, 2212-Drive unit, 2212a-Drive inclined surface, 2213-Avoidance space, 222-Second straightening component, 2221-Second clamping surface, 231-First straightening structure, 2311-First clamping inclined surface, 232-Second straightening structure, 2321-Second clamping inclined surface, 241-First straightening part Component, 242-Second straightening component, 243-Second drive source, 250-Matching component, 251-First mating part, 252-Second mating part, 253-Through groove, 254-Cover body, 261-First pushing component, 2611-First guide slope, 2612-First guide part, 262-Second pushing component, 2621-Second guide slope, 2622-Second guide part, 270-Elastic pressing structure, 280-Height adjustment mechanism; 30-Correcting device, 301-First seat, 302-Correcting component, 303-Lifting mechanism, 304-Second seat, 310-First power source, 321-First correcting component, 3211-First protruding structure, 322-Second correcting component, 3221-Second protruding structure, 323-Limiting component, 3231-Limiting nut, 324-Matching structure, 330-Second power source, 340-Third correcting component, 341-Third protruding structure, 350-Correcting structure, 351-First protrusion, 352-Second protrusion, 353-Third protrusion, 354-First protruding structure, 355-Second protruding structure, 356-Third protruding structure, 360-Elastic pressing component, 370-Glue applicator, 380-Image acquisition device; 40-Straightening and removal equipment; 410-Base; 420-Modible clamping mechanism; 421-First clamping member; 4211-Second clearance groove; 4212-First guide surface; 4213-First clamping part; 422-Second clamping member; 4221-Third clearance groove; 4222-Second guide surface; 4223-Second clamping part; 423-Second power mechanism; 430-Fixed clamping member; 431-First clearance groove 432-Fourth clearance groove, 433-Fifth clearance groove, 441-Pushing structure, 442-First power mechanism, 4421-Strip hole, 450-Toothed structure, 451-First toothed structure, 452-Second toothed structure, 453-Third toothed structure, 454-Fourth toothed structure, 455-Rib, 461-Mounting base, 462-Elastic structure, 470-Locking part, 480-Stop part. Detailed Implementation

[0014] The technical solutions of the embodiments of this application will be clearly described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this application. All other embodiments obtained by those skilled in the art based on the embodiments of this application are within the scope of protection of this application.

[0015] The terms "first," "second," etc., used in the specification and claims of this application are used to distinguish similar objects and not to describe a specific order or sequence. It should be understood that such use of data can be interchanged where appropriate so that embodiments of this application can be implemented in orders other than those illustrated or described herein, and the objects distinguished by "first," "second," etc., are generally of the same class and the number of objects is not limited; for example, a first object can be one or more. Furthermore, in the specification and claims, "and / or" indicates at least one of the connected objects, and the character " / " generally indicates that the preceding and following objects are in an "or" relationship.

[0016] The photovoltaic module processing system and processing method provided in this application will be described in detail below with reference to the accompanying drawings, through specific embodiments and application scenarios.

[0017] Please refer to Figures 1 to 36 As shown in the embodiments of this application, a photovoltaic module processing system is disclosed, including a first mounting structure, a straightening and removal device 40, and a straightening device 20. The straightening and removal device 40 includes a substrate 410, a movable clamping mechanism 420, a fixed clamping member 430, a pushing structure 441, and a first power mechanism 442.

[0018] Specifically, the substrate 410 is vertically and flexibly mounted on the first mounting structure. Optionally, the substrate 410 is vertically and flexibly mounted on the first mounting structure via a lifting drive mechanism, and the lifting direction of the substrate 410 is the same as the height direction of the photovoltaic module processing system, approximately [missing information]. Figure 26 The direction indicated by the arrow line G in the diagram.

[0019] Both the movable clamping mechanism 420 and the fixed clamping member 430 are provided on the base 410. The movable clamping mechanism 420 and the fixed clamping member 430 are used to clamp the fabric 10 together. The movable clamping mechanism 420 is used to cooperate with both the first lead 101 and the second lead 102 so that the first lead 101 forms a first preset angle with the photovoltaic body and the second lead 102 forms a second preset angle with the photovoltaic body.

[0020] The first power mechanism 442 is disposed on the base 410. The first power mechanism 442 is connected to the pushing structure 441 in a transmission manner. The first power mechanism 442 can drive the pushing structure 441 to move in a direction close to the fixed clamping member 430 to push the third lead 103, so that the third lead 103 and the photovoltaic body form a third preset angle.

[0021] Optionally, the values ​​of the first preset angle, the second preset angle, and the third preset angle are all greater than 0 and less than 90 degrees. The first power mechanism 442 includes a cylinder, and the lifting drive mechanism includes a linear module.

[0022] In related technologies, photovoltaic module processing systems include a straightening and removal device 40. The straightening and removal device 40 can only make the first lead 101 form a first preset angle with the photovoltaic body and make the second lead 102 form a second preset angle with the photovoltaic body. The straightening and removal device 40 lacks a component for making the third lead 103 form a third preset angle with the photovoltaic body. As a result, traditional photovoltaic module processing systems are difficult to be compatible with three-lead scenarios and need to rely on manual labor to make the third lead 103 form a third preset angle with the photovoltaic body. This results in the assembly operation of the three leads and the junction box requiring more manpower.

[0023] In this embodiment, the photovoltaic module processing system includes a straightening and removal device 40. The straightening and removal device 40 includes a pushing structure 441 and a first power mechanism 442. The first power mechanism 442 is drively connected to the pushing structure 441, and the first power mechanism 442 can drive the pushing structure 441 to move in a direction close to the fixed clamping member 430 to push the third lead 103, so that the third lead 103 forms a third preset angle with the photovoltaic body. In addition, the movable clamping mechanism 420 of the straightening and removal device 40 is used to cooperate with both the first lead 101 and the second lead 102, so that the first lead 101 forms a first preset angle with the photovoltaic body, and the second lead 102 forms a second preset angle with the photovoltaic body. In this way, the straightening and removal device 40 can make the first lead 101, the second lead 102 and the third lead 103 form corresponding angles with the photovoltaic body. Therefore, the photovoltaic module processing system provided in this embodiment can be well compatible with the three-lead scenario, and basically no manpower is needed to make the third lead 103 form the corresponding angle with the photovoltaic body, thereby saving manpower and reducing the labor cost of assembling the three leads and the junction box.

[0024] Furthermore, the photovoltaic module processing system includes a straightening device 20. The straightening device 20 is provided with a first straightening structure 231 and a second straightening structure 232 arranged sequentially along the moving direction of the pushing structure 441. The first straightening structure 231 and the second straightening structure 232 are used to jointly clamp the third lead 103. In this way, the straightening device 20 can be used to adjust the third lead 103 to the corresponding posture, which also saves manpower and reduces the labor cost of assembling the three leads and the junction box.

[0025] In another embodiment, reference Figures 27 to 30 As shown, the movable clamping mechanism 420 includes a second power mechanism 423 and a first clamping member 421 and a second clamping member 422, both of which are connected to the second power mechanism 423 in a transmission manner. The first clamping member 421, the second clamping member 422, and the pushing structure 441 are respectively disposed on different sides of the fixed clamping member 430. The second power mechanism 423 is used to drive the first clamping member 421 and the second clamping member 422 to move. The first clamping member 421 and the second clamping member 422 can approach the fixed clamping member 430 from opposite sides of the fixed clamping member 430 to respectively lift different parts of the fabric 10 and clamp the fabric 10 together with the fixed clamping member 430. The first clamping member 421 is used to cooperate with the first lead wire 101, and the second clamping member 422 is used to cooperate with the second lead wire 102.

[0026] In this embodiment, the first clamping member 421 and the second clamping member 422 can respectively support different parts of the fabric 10. In this way, there is basically no need for manual placement of different parts of the fabric 10 between the first clamping member 421 and the fixed clamping member 430 and between the second clamping member 422 and the fixed clamping member 430, thus saving manpower and further reducing labor costs.

[0027] Optionally, the second power mechanism 423 can drive the first clamping member 421 and the second clamping member 422 to move away from or towards each other, and the second power mechanism 423 includes a cylinder. In this configuration, the first clamping member 421 and the second clamping member 422 are driven by the same cylinder, which facilitates coordinated control of the movement of the first clamping member 421 and the second clamping member 422 and improves the synchronization of their operation.

[0028] Optionally, the first clamping member 421 and the second clamping member 422 both move along their respective arrangement directions, and the arrangement directions of the first clamping member 421 and the second clamping member 422, the arrangement directions of the first straightening structure 231 and the second straightening structure 232, and the height direction of the photovoltaic module processing system are perpendicular to each other.

[0029] In other embodiments, different parts of the fabric 10 can be manually placed between the first clamping member 421 and the fixed clamping member 430, and between the second clamping member 422 and the fixed clamping member 430. In this case, at least a portion of the first clamping member 421 and at least a portion of the second clamping member 422 are located on the same side of the fixed clamping member 430, and both rise along the height direction of the photovoltaic module processing system, so as to clamp the first lead 101 and the second lead 102 together with the fixed clamping member 430.

[0030] In another embodiment, reference Figure 34 As shown, the fixing clamp 430 is provided with a first clearance groove 431, which is used to accommodate a portion of the third lead 103 during the process of the pushing structure 441 pushing the third lead 103. The first clearance groove 431 provides movement space for the movement of the third lead 103, which reduces the interference of the fixing clamp 430 on the movement of the third lead 103, making the attitude adjustment of the third lead 103 and the operation of the pushing structure 441 smoother.

[0031] In other embodiments, the fixing clamp 430 may not have the first clearance groove 431. In this case, the fixing clamp 430 may have an elastic part. During the process of the pushing structure 441 pushing the third lead 103, the elastic part undergoes elastic deformation to avoid the third lead 103.

[0032] In another embodiment, reference Figure 29 and Figure 33 As shown, the pushing structure 441 and the first power mechanism 442 slide in the height direction of the photovoltaic module processing system. The straightening and removal device 40 also includes a locking member 470, which is disposed on the first power mechanism 442 and is used to lock or unlock the pushing structure 441.

[0033] In this embodiment, the pushing structure 441 and the first power mechanism 442 slide in the height direction of the photovoltaic module processing system, and the locking member 470 is used to lock or unlock the pushing structure 441. In this way, when the locking member 470 unlocks the pushing structure 441, the position of the pushing structure 441 in the height direction of the photovoltaic module processing system can be flexibly adjusted to adapt to various different processing requirements.

[0034] Optionally, the locking member 470 includes a screw, and the first power mechanism 442 has a strip-shaped hole 4421 extending along the height direction of the photovoltaic module processing system. One end of the screw passes through the strip-shaped hole 4421 and is threadedly connected to the pushing structure 441. In actual use, the pushing structure 441 is locked or unlocked by rotating the screw. This threaded connection method is more reliable, thereby improving the stability of the pushing structure 441.

[0035] In other embodiments, the pushing structure 441 and the first power mechanism 442 may not have a sliding fit relationship in the height direction of the photovoltaic module processing system. That is, in the height direction of the photovoltaic module processing system, the position of the pushing structure 441 relative to the first power mechanism 442 is fixed and cannot be adjusted.

[0036] In another embodiment, reference Figures 30 to 34 As shown, the first clamping member 421 is provided with a second clearance groove 4211, the second clamping member 422 is provided with a third clearance groove 4221, and the fixed clamping member 430 is provided with a fourth clearance groove 432 and a fifth clearance groove 433. The second clearance groove 4211 and the fourth clearance groove 432 are used to avoid the first lead wire 101 during the process of the fabric 10 rising with the base 410, and the third clearance groove 4221 and the fifth clearance groove 433 are used to avoid the second lead wire 102 during the process of the fabric 10 rising with the base 410. In the height direction of the photovoltaic module processing system, the second clearance groove 4211 penetrates the first clamping member 421, and the third clearance groove 4221 penetrates the second clamping member 422.

[0037] In this embodiment, by providing a second clearance groove 4211 and a fourth clearance groove 432 on the first clamping member 421 and the fixed clamping member 430 respectively, it is possible to prevent the two from clamping the first lead wire 101 when clamping the fabric 10. As a result, the clamping force is basically not transmitted to the first lead wire 101, thereby reducing the risk of damage to the first lead wire 101.

[0038] Similarly, by providing a third clearance groove 4221 and a fifth clearance groove 433 on the second clamping member 422 and the fixed clamping member 430 respectively, it is possible to prevent them from clamping the second lead wire 102 when clamping the fabric 10. As a result, the clamping force is basically not transmitted to the second lead wire 102, thereby reducing the risk of damage to the second lead wire 102.

[0039] refer to Figure 1 As shown, during actual processing, as the fabric 10 rises with the substrate 410, the portions of the first lead 101, the second lead 102, and the third lead 103 located on the side of the fabric 10 away from the photovoltaic body will gradually adjust from an initial posture that is basically parallel to the photovoltaic body to a posture that is tilted relative to the photovoltaic body. By making the second clearance groove 4211 penetrate through the first clamping member 421 along the height direction of the photovoltaic module processing system, the second clearance groove 4211 has sufficient space in the height direction of the photovoltaic module processing system, thus reducing interference between the first lead 101 and the first clamping member 421 and reducing the risk of wear on the first lead 101.

[0040] Similarly, by making the third clearance groove 4221 penetrate the second clamping member 422 along the height direction of the photovoltaic module processing system, the third clearance groove 4221 has sufficient space in the height direction of the photovoltaic module processing system, thereby reducing the interference between the second lead 102 and the second clamping member 422 and reducing the wear risk of the second lead 102.

[0041] Optionally, refer to Figure 31 and Figure 32 As shown, a portion of the wall of the second clearance groove 4211 is inclined relative to the photovoltaic body, forming a first guide surface 4212. The first guide surface 4212 is used to guide and cooperate with the first lead 101 during the process of the fabric 10 rising with the substrate 410, so as to adjust the first lead 101 to a preset posture with relatively high precision. A portion of the wall of the third clearance groove 4221 is inclined relative to the photovoltaic body, forming a second guide surface 4222. The second guide surface 4222 is used to guide and cooperate with the second lead 102 during the process of the fabric 10 rising with the substrate 410, so as to adjust the second lead 102 to a preset posture with relatively high precision.

[0042] In other embodiments, in the height direction of the photovoltaic module processing system, the size of the second clearance groove 4211 may also be smaller than the size of the first clamping member 421, that is, the second clearance groove 4211 does not penetrate the first clamping member 421. Similarly, the size of the third clearance groove 4221 may also be smaller than the size of the second clamping member 422, and the third clearance groove 4221 does not penetrate the second clamping member 422.

[0043] In one alternative embodiment, reference is made to... Figure 32 As shown, the first clamping member 421 has a first clamping portion 4213, which is inclined relative to the photovoltaic body. During the process of the first clamping member 421 approaching the fixed clamping member 430, the first clamping portion 4213 is used to lift the fabric 10. This inclined arrangement of the first clamping portion 4213 allows for the application of a certain lifting force perpendicular to the photovoltaic body to the fabric 10 during the process of the first clamping member 421 approaching the fixed clamping member 430, thereby facilitating the smooth lifting of the corresponding part of the fabric 10.

[0044] In one alternative embodiment, reference is made to... Figure 32 As shown, the second clamping member 422 has a second clamping portion 4223, which is inclined relative to the photovoltaic body. During the process of the second clamping member 422 approaching the fixed clamping member 430, the second clamping portion 4223 is used to lift the fabric 10. This inclined arrangement of the second clamping portion 4223 allows for the application of a certain lifting force perpendicular to the photovoltaic body to the fabric 10 during the process of the second clamping member 422 approaching the fixed clamping member 430, thereby facilitating the smooth lifting of the corresponding portion of the fabric 10.

[0045] In one optional embodiment, a portion of the pushing structure 441 is tilted relative to the photovoltaic body. This tilted portion can guide the third lead 103 as the fabric 10 rises with the substrate 410, thus allowing the third lead 103 to be adjusted to a preset posture more accurately.

[0046] In one optional embodiment, the movable clamping mechanism 420 has a second power mechanism 423, which includes a cylinder, and the second power mechanism 423 is used to drive the first clamping member 421 and the second clamping member 422 to move closer or further apart. The straightening and removal device 40 further includes a stop 480, which is disposed on the base 410. The stop 480 is engaged with the first clamping member 421 at the upper limit of the first clamping member 421 in the moving direction or with the second clamping member 422 at the upper limit of the second clamping member 422 in the moving direction.

[0047] Taking the cooperation of the stop 480 and the first clamping member 421 in the moving direction of the first clamping member 421 as an example, in actual use, when the first clamping member 421 and the second clamping member 422 move away from each other until the first clamping member 421 contacts the stop 480, the stop 480 can restrict the first clamping member 421 from continuing to move, thereby preventing the first clamping member 421 from moving excessively. Moreover, the mechanical limit of the stop 480 can realize the passive stop of the second power mechanism 423, that is, the stop 480 can be used to make the first clamping member 421 and the second clamping member 422 stop more accurately in the preset position.

[0048] In another embodiment, reference Figure 35 As shown, the fixing clamp 430 is provided with at least four toothed structures 450 for clamping the fabric 10, including a first toothed structure 451, a second toothed structure 452, a third toothed structure 453 and a fourth toothed structure 454. The fourth clearance groove 432 and the fifth clearance groove 433 have the same depth direction, for example, both are the height direction of the photovoltaic module processing system. Along the depth direction of the two, the orthographic projections of the first toothed structure 451 and the second toothed structure 452 are located on opposite sides of the fourth clearance groove 432, and the orthographic projections of the third toothed structure 453 and the fourth toothed structure 454 are located on opposite sides of the fifth clearance groove 433.

[0049] In this embodiment, the arrangement of the first toothed structure 451 and the second toothed structure 452 increases the friction between the first clamping member 421 and the fixed clamping member 430, thereby reliably clamping the corresponding part of the fabric 10 between them. Similarly, the arrangement of the third toothed structure 453 and the fourth toothed structure 454 increases the friction between the second clamping member 422 and the fixed clamping member 430, thereby achieving reliable clamping of the corresponding part of the fabric 10.

[0050] Optionally, the toothed structure 450 includes at least two side-by-side protrusions 455, along a direction away from the center of the fixing clamp 430, for example... Figure 35 In the direction indicated by arrow J or arrow K, the length of each rib 455 gradually decreases. For example, the length direction of the rib 455 is... Figure 35 The arrow L in the diagram indicates the direction. (Reference) Figure 35 As shown, in this configuration, the distance between the first toothed structure 451 and the second toothed structure 452 gradually increases along the direction away from the center of the fixed clamp 430, and the distance between the third toothed structure 453 and the fourth toothed structure 454 gradually increases. This unequal spacing configuration provides more space for the attitude adjustment of the first lead 101 and the second lead 102, and reduces the interference between the toothed structure 450 and the first lead 101 and the second lead 102.

[0051] In other embodiments, the fixing clamp 430 may also omit the toothed structure 450.

[0052] In another embodiment, reference Figure 28 As shown, the photovoltaic module processing system also includes a mounting base 461, a movable clamping mechanism 420, and a fixed clamping member 430, all of which are disposed on the mounting base 461. The mounting base 461 is connected to the substrate 410 via an elastic structure 462, which is used to drive the mounting base 461 to reset along the descending direction of the substrate 410. Specifically, the descending direction of the substrate 410 is approximately... Figure 28 The direction indicated by the arrow H in the diagram.

[0053] In this embodiment, the movable clamping mechanism 420 is disposed on the mounting base 461, and the mounting base 461 is connected to the base 410 through the elastic structure 462. With this arrangement, when the first clamping member 421 and the second clamping member 422 of the movable clamping mechanism 420 come into contact with the photovoltaic body, the elastic structure 462 can buffer the force between the first clamping member 421 and the second clamping member 422 and the photovoltaic body, thereby reducing the probability of damage to the first clamping member 421, the second clamping member 422 and the photovoltaic body due to excessive force.

[0054] Optionally, the elastic structure 462 includes a spring.

[0055] In other embodiments, the elastic structure 462 may not be provided, that is, the position of the mounting base 461 relative to the base 410 is fixed.

[0056] The leads, namely the first lead 101, the second lead 102, or the third lead 103 mentioned above, are typically strip-shaped leads, and they are usually sheet-like structures. Specifically, the leads have a length direction, a width direction, and a thickness direction. Taking the third lead 103 as an example, the length direction of the third lead 103 is, for example,... Figure 1 The direction indicated by arrow line I in the diagram, and the width direction of the third leader 103, for example, is... Figure 1 The direction indicated by arrow II in the diagram.

[0057] In another embodiment, the straightening device 20 includes a straightening body 201 and a straightening component, wherein the straightening body 201 is mounted on the base 410.

[0058] The straightening assembly includes a first drive source 210 and a first straightening member 221 and a second straightening member 222 disposed opposite to each other. The first drive source 210 is located on the straightening body 201 and is driveably connected to both the first straightening member 221 and the second straightening member 222 to drive the first straightening member 221 and the second straightening member 222 to move along their arrangement direction. The arrangement direction of the first straightening member 221 and the second straightening member 222, the arrangement direction of the first clamping member 421 and the second clamping member 422, and the height direction of the photovoltaic module processing system are, for example, perpendicular to each other. Specifically, the arrangement direction of the first straightening member 221 and the second straightening member 222 is approximately as follows: Figure 7 The direction indicated by arrow A in the diagram.

[0059] In the first straightening member 221 and the second straightening member 222, the first straightening member 221 is arranged close to the third lead 103. The first straightening member 221 is provided with a first clamping surface 2211 and a first straightening structure 231. The second straightening member 222 is provided with a second clamping surface 2221 and a second straightening structure 232. At least a portion of the second straightening structure 232 protrudes relative to the second clamping surface 2221.

[0060] The first clamping surface 2211 and the second clamping surface 2221 are used to jointly clamp the first lead 101 in the width direction of the first lead 101 and to jointly clamp the second lead 102 in the width direction of the second lead 102. The first straightening structure 231 and the second straightening structure 232 are used to jointly clamp the third lead 103 in the thickness direction of the third lead 103.

[0061] In this embodiment, the first clamping surface 2211 and the second clamping surface 2221 are used to jointly clamp the first lead 101 in the width direction of the first lead 101 and to jointly clamp the second lead 102 in the width direction of the second lead 102. The first straightening structure 231 and the second straightening structure 232 are used to jointly clamp the third lead 103 in the thickness direction of the third lead 103. In this way, the first clamping surface 2211 and the second clamping surface 2221 can be used to adjust the first lead 101 and the second lead 102 to the corresponding postures, and the first straightening structure 231 and the second straightening structure 232 can be used to adjust the third lead 103 to the corresponding postures. Thus, the straightening device 20 can be well compatible with the three-lead scenario, thereby further reducing the labor cost of assembling the three leads and the junction box.

[0062] In actual use, the first driving source 210 drives the first straightening member 221 and the second straightening member 222 to move closer to each other, thereby achieving the attitude adjustment of the first lead 101, the second lead 102 and the third lead 103.

[0063] In other embodiments, the photovoltaic module processing system may not include the straightening device 20, or the photovoltaic module processing system may include the straightening device 20, but the straightening device 20 does not include the first straightening structure 231 and the second straightening structure 232, and manual replacement of the first straightening structure 231 and the second straightening structure 232 is required to adjust the posture of the third lead 103.

[0064] In one optional embodiment, the first drive source 210 includes two drive components, namely a first drive component and a second drive component. The first drive component is driven by the first straightening member 221 and is used to drive the first straightening member 221 to move along the arrangement direction of the first straightening member 221 and the second straightening member 222. The second drive component is driven by the second straightening member 222 and is used to drive the second straightening member 222 to move along the arrangement direction of the first straightening member 221 and the second straightening member 222. The drive components include, for example, cylinders. In this configuration, the first straightening member 221 and the second straightening member 222 are driven by the first drive component and the second drive component respectively. In this way, the first straightening member 221 and the second straightening member 222 have high mobility, thereby better meeting different processing requirements.

[0065] In another embodiment, reference Figure 7 and Figure 8 As shown, the straightening assembly also includes a mating component 250 and a first straightening component 241 and a second straightening component 242 disposed opposite to each other. The first straightening component 241 and the second straightening component 242 are both movably disposed on the straightening body 201 along their respective arrangement directions, and their arrangement directions are perpendicular to the arrangement directions of the first straightening component 221 and the second straightening component 222. The arrangement directions of the first straightening component 241 and the second straightening component 242 are approximately... Figure 7 The direction indicated by arrow B in the figure. The mating member 250 is provided on the straightening body 201 and is at least partially located between the first straightening member 241 and the second straightening member 242. The mating member 250 has a first mating portion 251 and a second mating portion 252 arranged at intervals in the arrangement direction of the first straightening member 241 and the second straightening member 242. The first straightening component 241 and the first mating part 251 are used to jointly clamp the first lead 101 in the thickness direction of the first lead 101, and the second straightening component 242 and the second mating part 252 are used to jointly clamp the second lead 102 in the thickness direction of the second lead 102.

[0066] In this embodiment, the first straightening component 241 and the first mating part 251 are used to jointly clamp the first lead 101 in the thickness direction, and the second straightening component 242 and the second mating part 252 are used to jointly clamp the second lead 102 in the thickness direction. In this way, the first straightening component 221 and the second straightening component 222, as well as the first straightening component 241 and the first mating part 251, can adjust the posture of the first lead 101 in different directions, and the first straightening component 221 and the second straightening component 222, as well as the second straightening component 242 and the second mating part 252, can adjust the posture of the second lead 102 in different directions, which further saves manpower.

[0067] Optionally, the straightening device 20 is provided with a second drive source 243. The first straightening component 241 and the second straightening component 242 are both connected to the second drive source 243 for transmission. The second drive source 243 is used to drive the first straightening component 241 and the second straightening component 242 to move along their arrangement direction. Specifically, the second drive source 243 includes a cylinder.

[0068] In other embodiments, the straightening assembly may not include the mating part 250, the first straightening component 241, and the second straightening component 242. In this case, for example, manual adjustment of the corresponding postures of the first lead 101 and the second lead 102 is required.

[0069] In another embodiment, reference Figure 7 and Figure 8 as well as Figures 13 to 15 As shown, the straightening assembly also includes a first pushing member 261 and a second pushing member 262 disposed between the first mating part 251 and the second mating part 252. The arrangement direction of the first pushing member 261 and the second pushing member 262 is the same as the arrangement direction of the first mating part 251 and the second mating part 252. The first pushing member 261 and the second pushing member 262 are both movably disposed on the mating part 250 along their arrangement direction, so that the first pushing member 261 and the second pushing member 262 can approach each other along their arrangement direction and jointly clamp the third lead 103 in the width direction of the third lead 103.

[0070] In this embodiment, the first pushing member 261 and the second pushing member 262 can approach each other along their arrangement direction and jointly clamp the third lead 103 in the width direction of the third lead 103. In this way, the first pushing member 261 and the second pushing member 262, as well as the first straightening structure 231 and the second straightening structure 232, can adjust the posture of the third lead 103 in different directions, which further saves manpower.

[0071] Optionally, refer to Figure 10 As shown, the first straightening member 221 has two clearance spaces 2213, which are located on opposite sides of the first straightening structure 231, and can respectively accommodate a portion of the first pushing member 261 and a portion of the second pushing member 262. This layout is relatively reasonable and helps to reduce the size of the straightening device 20.

[0072] In other embodiments, the straightening component may not include the first pusher 261 and the second pusher 262, in which case, for example, manual adjustment of the corresponding posture of the third lead 103 is required.

[0073] In another embodiment, reference Figure 8 As shown, one of the first straightening member 221 and the second straightening member 222 cooperates with the first pushing member 261 and the second pushing member 262 respectively through different driving inclined surfaces 2212a, so that the movement of the first straightening member 221 and the second straightening member 222 drives the first pushing member 261 and the second pushing member 262 to move.

[0074] In this embodiment, one of the first straightening member 221 and the second straightening member 222 drives the first pushing member 261 and the second pushing member 262 to move through different driving inclined surfaces 2212a, respectively. In this way, there is no need to add other driving sources separately. The first driving source 210 not only serves as the power source for the first straightening member 221 and the second straightening member 222, but also serves as the driving source for the first pushing member 261 and the second pushing member 262, thereby simplifying the structure of the straightening device 20.

[0075] Optionally, refer to Figure 8 As shown, the first straightening member 221 cooperates with the first pushing member 261 and the second pushing member 262 respectively through different driving inclined surfaces 2212a. Of course, the second straightening member 222 can also cooperate with the first pushing member 261 and the second pushing member 262 respectively through different driving inclined surfaces 2212a. In this embodiment of the application, there is no limitation on this, and it is only an example for illustration.

[0076] In other embodiments, the driving ramp 2212a may not be provided. In this case, the straightening device 20 may also include a third driving source, which is connected to the first pushing member 261 and the second pushing member 262 in a transmission manner to drive the first pushing member 261 and the second pushing member 262 to move.

[0077] In another embodiment, at least a portion of the side of the first pushing member 261 near the second pushing member 262 is inclined to form a first guide slope 2611, and at least a portion of the side of the second pushing member 262 near the first pushing member 261 is inclined to form a second guide slope 2621. In the direction from the second straightening member 222 to the first straightening member 221, the first guide slope 2611 and the second guide slope 2621 gradually move away from each other, and the direction from the second straightening member 222 to the first straightening member 221 is approximately... Figure 8 As indicated by arrow C, both the first guide ramp 2611 and the second guide ramp 2621 are used to push against the third lead 103.

[0078] In the actual processing, in the first straightening member 221 and the second straightening member 222, the first straightening member 221 is set close to the third lead wire 103. In the direction of the second straightening member 222 pointing to the first straightening member 221, by making the first guide slope 2611 and the second guide slope 2621 gradually move away from each other, the end of the first guide slope 2611 close to the first straightening member 221 and the end of the second guide slope 2621 close to the first straightening member 221 can have a large distance. This provides sufficient space for the third lead wire 103 to be inserted between the first push member 261 and the second push member 262, thereby improving the smoothness of the straightening of the third lead wire 103.

[0079] In other embodiments, the distance between the side of the first pushing member 261 near the second pushing member 262 and the side of the second pushing member 262 near the first pushing member 261 in the direction from the second straightening member 222 to the first straightening member 221 may remain unchanged.

[0080] In another embodiment, the first pushing member 261 is provided with a first guide portion 2612, and the second pushing member 262 is provided with a second guide portion 2622. At least a portion of the first guide portion 2612 and at least a portion of the second guide portion 2622 are both provided in the mating member 250 and are both slidably engaged with the mating member 250 in the arrangement direction of the first straightening member 241 and the second straightening member 242. The mating member 250 is also provided with an elastic member. The first guide portion 2612 and the second guide portion 2622 are both connected to the elastic member. The elastic member is used to drive one of the first guide portion 2612 and the second guide portion 2622 to reset in a direction away from the other.

[0081] In this embodiment, reference Figures 13 to 15As shown, the first pushing member 261 slides and engages with the mating member 250 in its own moving direction through the first guide part 2612. In this way, the mating member 250 can guide the movement of the first pushing member 261, thereby enabling the first pushing member 261 to move more accurately along the preset trajectory and improving the stability of the movement of the first pushing member 261.

[0082] Similarly, the second pusher 262 slides and engages with the mating member 250 in its own moving direction through the second guide part 2622. With this configuration, the mating member 250 can guide the movement of the second pusher 262, thereby enabling the second pusher 262 to move more accurately along the preset trajectory and improving the stability of the movement of the second pusher 262.

[0083] Furthermore, by adopting the solution of this embodiment, the elastic element can automatically drive the first guide portion 2612 and the second guide portion 2622 to reset, so there is no need to add other driving sources to drive the first guide portion 2612 and the second guide portion 2622 to reset. This helps to simplify the structure of the straightening device 20 and helps to reduce the cost of the straightening device 20.

[0084] In other embodiments, the first pushing member 261 may not have the first guide portion 2612. In this case, the first pushing member 261 and the mating member 250 may not have a sliding fit relationship. Similarly, the second pushing member 262 may not have the second guide portion 2622. In this case, the second pushing member 262 and the mating member 250 may not have a sliding fit relationship. Furthermore, the mating member 250 may not have an elastic element. In this case, for example, an additional driving source is needed to drive the first pushing member 261 and the second pushing member 262 to reset.

[0085] In another embodiment, the mating member 250 is provided with a through groove 253, which extends along the arrangement direction of the first straightening member 241 and the second straightening member 242. A portion of the first guide portion 2612, a portion of the second guide portion 2622, and the elastic member are all disposed in the through groove 253. The first guide portion 2612 and the second guide portion 2622 are slidably engaged with the through groove 253 along the extension direction of the through groove 253. The through groove 253 is formed with an opening facing the first straightening member 221 or the second straightening member 222. The mating member 250 is detachably connected with a cover 254 for opening and closing the opening.

[0086] In this embodiment, a portion of the first guide portion 2612, a portion of the second guide portion 2622, and the elastic element are all disposed within the through groove 253. The through groove 253 has an opening, and the mating part 250 is detachably connected to a cover 254 for opening and closing the opening. In this configuration, when the cover 254 is not assembled, a portion of the first guide portion 2612, a portion of the second guide portion 2622, and the elastic element can freely enter and exit the through groove 253 through the opening. Furthermore, in this configuration, the installation order of the first guide portion 2612, the second guide portion 2622, and the elastic element is not restricted, thereby reducing the difficulty of assembling and disassembling the first guide portion 2612, the second guide portion 2622, and the elastic element.

[0087] Optionally, both the portion of the first guide portion 2612 located outside the through groove 253 and the portion of the second guide portion 2622 located outside the through groove 253 are provided with the aforementioned driving ramp 2212a. Simultaneously, the first straightening member 221 is provided with two driving portions 2212, each with a driving ramp 2212a. One of the driving portions 2212 engages with the driving ramp 2212a of the first guide portion 2612 through its own driving ramp 2212a to drive the first pushing member 261 to move. Another driving unit 2212 engages with the driving ramp 2212a of the second guide unit 2622 via its own driving ramp 2212a to drive the second pushing member 262 to move. This method of engaging the driving unit 2212 with either the first guide unit 2612 or the second guide unit 2622 via double driving ramps 2212a, with the two engaging driving ramps 2212a being parallel to each other and having a large contact area, thereby improving the smoothness of the movement of the first pushing member 261 and the second pushing member 262. Of course, these two driving units 2212 can also be simultaneously provided on the second straightening member 222, which will not be elaborated further here.

[0088] In other embodiments, the through groove 253 may not have an opening, that is, the peripheral sidewall of the through groove 253 is a complete annular structure.

[0089] In another embodiment, at least a portion of the first straightening structure 231 is inclined to form a first clamping slope 2311, and at least a portion of the second straightening structure 232 is inclined to form a second clamping slope 2321. The top end of the first clamping slope 2311 is offset relative to its bottom end toward the direction close to the second straightening member 222. The second clamping slope 2321 is parallel to and opposite to the first clamping slope 2311, and both are used to clamp the third lead 103.

[0090] The third lead 103 is a metal lead, which is prone to elastic rebound after clamping. In this embodiment, the top of the first clamping inclined surface 2311 is offset towards the second straightening member 222 relative to its bottom. The second clamping inclined surface 2321 is parallel to and opposite to the first clamping inclined surface 2311. Together, they clamp the third lead 103, causing at least a portion of the third lead 103 to be oriented towards the second straightening member 222 after clamping. Subsequently, under its own elastic rebound, the third lead 103 essentially returns to a preset posture perpendicular to the photovoltaic body and passes through the junction box in this posture. Therefore, the arrangement of the first clamping inclined surface 2311 and the second clamping inclined surface 2321 in this embodiment can prevent the third lead 103 from deviating from the preset posture due to its own rebound.

[0091] In other embodiments, the distance between the first clamping inclined surface 2311 and the second straightening member 222 in the height direction of the straightening device 20 may remain unchanged.

[0092] In one specific embodiment, a portion of the side of the first straightening structure 231 facing the second straightening structure 232 is inclined to form a first clamping slope 2311, while the other portion is arranged along the height direction of the straightening device 20 to form a first clamping plane. The first clamping plane is located below the first clamping slope 2311 and is perpendicular to the photovoltaic body. Simultaneously, a portion of the side of the second straightening structure 232 facing the first straightening structure 231 forms a second clamping slope 2321, while the other portion is also arranged along the height direction of the straightening device 20 to form a second clamping plane. The second clamping plane is located below the second clamping slope 2321 and is perpendicular to the photovoltaic body.

[0093] The lower end of the third lead 103 is typically connected to the photovoltaic body. The elastic rebound of the third lead 103 is mainly concentrated at its upper end. Using the solution provided in this embodiment, the first clamping inclined surface 2311 and the second clamping inclined surface 2321 can guide the upper end of the third lead 103 to generate a directional bias, thereby reducing the occurrence of deviations between the upper end of the third lead 103 and the preset posture due to elastic rebound. Simultaneously, under the action of the first clamping plane and the second clamping plane, the lower end of the third lead 103 can be directly adjusted to a state substantially perpendicular to the photovoltaic body without generating a directional bias. This reduces disturbance to the lower end of the third lead 103 and improves the reliability of the connection between the lower end of the third lead 103 and the photovoltaic body.

[0094] In other embodiments, the side of the first straightening structure 231 facing the second straightening structure 232 may also be inclined as a whole to form a first clamping inclined surface 2311. Correspondingly, the side of the second straightening structure 232 facing the first straightening structure 231 may be inclined as a whole to form a second clamping inclined surface 2321.

[0095] In another embodiment, the straightening device 20 further includes an elastic pressing structure 270, which is disposed on the straightening body 201, and the bottom end of the elastic pressing structure 270 is lower than the bottom end of the straightening component, so that when a portion of the photovoltaic body protrudes and forms a protrusion, the elastic pressing structure 270 presses down on the protrusion.

[0096] In actual processing, the photovoltaic module body is prone to protrusions due to external pulling. In this embodiment, the straightening device 20 includes an elastic pressing structure 270, which can press down on the protrusions to improve the flatness of the photovoltaic module body and thus improve the processing quality of the photovoltaic module.

[0097] In other embodiments, the straightening device 20 may also exclude the elastic pressure structure 270.

[0098] In another embodiment, reference Figure 26 As shown, the straightening device 20 also includes a height adjustment mechanism 280. The straightening body 201 is mounted on the base 410 via the height adjustment mechanism 280. The base 410 serves as the mounting foundation for the straightening device 20 and the straightening removal device 40. The height adjustment mechanism 280 is used to drive the straightening body 201 to rise and fall. Specifically, the height adjustment mechanism 280 is used to drive the straightening body 201 to rise and fall along the height direction of the photovoltaic module processing system. The height adjustment mechanism 280 includes a linear module.

[0099] In this embodiment, the straightening body 201 is mounted on the base 410 via a height adjustment mechanism 280. In this way, when the straightening removal device 40 is not in operation, the straightening body 201 and the components mounted on it can be raised via the height adjustment mechanism 280, thus preventing the straightening device 20 from affecting other processing steps of the photovoltaic module.

[0100] In other embodiments, the straightening device 20 may also exclude the height adjustment mechanism 280.

[0101] In another embodiment, the photovoltaic module processing system further includes a correction device 30 and a second mounting structure, the second mounting structure being spaced apart from the first mounting structure.

[0102] The alignment device 30 includes a first base 301 and an alignment component 302. The first base 301 is mounted on a second mounting structure. The alignment component 302 includes a first power source 310, a first alignment component 321, a second alignment component 322, a second power source 330, and a third alignment component 340.

[0103] The first alignment component 321 and the second alignment component 322 are arranged opposite to each other. The first power source 310 is located on the first base 301. The first power source 310 is connected to the first alignment component 321 and the second alignment component 322 in a transmission connection to drive them to move closer to each other or further away from each other along the first direction. The first alignment component 321 is used to push against the first lead wire 101, and the second alignment component 322 is used to push against the second lead wire 102.

[0104] The second power source 330 is disposed on the first base 301 and is connected to the third alignment member 340 in a transmission manner. The second power source 330 is used to drive the third alignment member 340 to move along the second direction. At least a portion of the third alignment member 340 is opposite to the area between the first alignment member 321 and the second alignment member 322. The third alignment member 340 is used to push against the third lead 103.

[0105] The first direction, the second direction, and the height direction of the straightening device 30 intersect each other. The height direction of the straightening device 30 is, for example, the same as the height direction of the photovoltaic module processing system. The first direction is, for example, the same as the arrangement direction of the first straightening component 241 and the second straightening component 242 mentioned earlier. The second direction is, for example, the same as the arrangement direction of the first straightening component 221 and the second straightening component 222 mentioned earlier. Specifically, the first direction is approximately... Figure 16 The direction indicated by arrow D in the diagram, the second direction is approximately... Figure 16 The direction indicated by the arrow E in the diagram.

[0106] In this embodiment, the alignment device 30 can automatically adjust the lead wire to the corresponding posture, thereby saving manpower.

[0107] Furthermore, the alignment device 30 includes a first alignment component 321, a second alignment component 322, and a third alignment component 340. The first alignment component 321 is used to push against the first lead 101, the second alignment component 322 is used to push against the second lead 102, and the third alignment component 340 is used to push against the third lead 103. In this way, the first alignment component 321, the second alignment component 322, and the third alignment component 340 can be used to adjust the first lead 101, the second lead 102, and the third lead 103 to their respective postures. Therefore, the alignment device 30 in this embodiment can simultaneously adjust the postures of the first lead 101, the second lead 102, and the third lead 103, which is compatible with three-lead scenarios, thus saving manpower and reducing the labor cost of assembling the three leads and the junction box.

[0108] In other embodiments, the photovoltaic module processing system may not include the alignment device 30, or the photovoltaic module processing system may include the alignment device 30, but the alignment device 30 does not include the second power source 330 and the third alignment component 340, and the third lead 103 needs to be manually adjusted to the corresponding posture.

[0109] In another embodiment, reference Figure 19 As shown, at least one of the first correcting component 321 and the second correcting component 322 is provided with a limiting component 323. At least a portion of the limiting component 323 is located between the first correcting component 321 and the second correcting component 322. When the first correcting component 321 and the second correcting component 322 approach each other to a preset distance, the first correcting component 321 and the second correcting component 322 are limited and engaged by the limiting component 323.

[0110] In this embodiment, the rigid limiting action of the limiting member 323 ensures that the first correcting member 321 and the second correcting member 322 maintain a relatively precise preset distance, reducing the possibility of the correcting effect being affected by their excessive proximity. Furthermore, under the action of the limiting member 323, each correcting operation will stop the relative movement of the first correcting member 321 and the second correcting member 322 once the preset distance is reached, thus ensuring the consistency and repeatability of each correcting action and reducing deviations. Moreover, this configuration reduces the control requirements on the first power source 310, as the rigid limiting action of the limiting member 323 can achieve passive stopping of the first power source 310.

[0111] Optionally, both the first straightening component 321 and the second straightening component 322 are provided with limiting components 323 to better restrict the first straightening component 321 and the second straightening component 322 from approaching each other. Of course, only one of the first straightening component 321 and the second straightening component 322 may be provided with a limiting component 323, depending on the actual needs of the design.

[0112] In other embodiments, neither the first corrector 321 nor the second corrector 322 may be provided with a limiting member 323. In this case, it is necessary to control the start and stop of the first power source 310 more precisely so that the distance between the first corrector 321 and the second corrector 322 is a preset distance.

[0113] In another embodiment, reference Figure 19 As shown, the limiting member 323 is a threaded member. Part of the threaded member passes through the first adjusting member 321 or the second adjusting member 322 and extends between the first adjusting member 321 and the second adjusting member 322. The threaded member is threadedly connected to the first adjusting member 321 or the second adjusting member 322.

[0114] In this embodiment, a portion of the threaded component passes through either the first straightening member 321 or the second straightening member 322, and the threaded component is threadedly connected to either the first straightening member 321 or the second straightening member 322. With this configuration, by rotating the threaded component, the length of the portion of the threaded component passing through the first straightening member 321 or the second straightening member 322 can be adjusted, thereby changing the preset distance between the first straightening member 321 and the second straightening member 322, and thus adapting to different processing requirements.

[0115] Specifically, taking the first corrector 321 with a threaded part as an example, part of the threaded part passes through the first corrector 321 and extends between the first corrector 321 and the second corrector 322, and the threaded part is threadedly connected to the first corrector 321. The same applies to the second corrector 322 with a threaded part, which will not be described in detail here.

[0116] Further, refer to Figure 19 As shown, the first alignment component 321 is provided with a threaded component, which is threadedly connected to a limit nut 3231. The limit nut 3231 is positioned away from the second alignment component 322 and engages with the first alignment component 321 in the direction from the first alignment component 321 to the second alignment component 322 to prevent the threaded component from moving in that direction. The direction from the first alignment component 321 to the second alignment component 322 is approximately... Figure 18 The direction indicated by the arrow F in the diagram. When the second corrector 322 is equipped with a threaded component, the threaded component can also be threadedly connected to the limiting nut 3231. In this case, the limiting nut 3231 is set away from the first corrector 321, and the second corrector 322 is engaged with the upper limit in the direction from the second corrector 322 to the first corrector 321 to prevent the threaded component from moving in the direction from the second corrector 322 to the first corrector 321.

[0117] In other embodiments, the limiting member 323 may also be a non-threaded member. In this configuration, the position of the limiting member 323 relative to the first aligning member 321 and the second aligning member 322 is, for example, non-adjustable. The limiting member 323 is connected to the first aligning member 321 or the second aligning member 322 by means of welding, gluing, or magnetic attraction.

[0118] In another embodiment, reference Figure 19 As shown, at least one of the first straightening component 321 and the second straightening component 322 is detachably provided with a mating structure 324. At least a portion of the mating structure 324 is located between the first straightening component 321 and the second straightening component 322. When the first straightening component 321 and the second straightening component 322 approach each other to a preset distance, the limiting member 323 provided by one of the first straightening component 321 and the second straightening component 322 abuts against the mating structure 324 provided by the other.

[0119] In this embodiment, the mating structure 324 is detachably connected to the first aligning component 321 or the second aligning component 322. In this way, if the mating structure 324 is damaged, only the mating structure 324 needs to be replaced, without replacing the first aligning component 321 or the second aligning component 322, thereby reducing waste.

[0120] Optionally, the mating structure 324 is a threaded connection structure, with a nut at one end for contacting the limiting member 323. The threaded connection structure is also threadedly connected to the first adjusting member 321 or the second adjusting member 322. This threaded connection method offers better reliability, thus reducing the probability of the mating structure 324 falling off. Alternatively, the mating structure 324 can also be connected to the first adjusting member 321 or the second adjusting member 322 via a detachable method such as magnetic attraction or snap-fit.

[0121] In other embodiments, the mating structure 324 and the first corrector 321 or the second corrector 322 may also be an integral structure. Alternatively, the mating structure 324 may be a component independent of the first corrector 321 and the second corrector 322, and the mating structure 324 may be connected to the first corrector 321 or the second corrector 322 by a non-removable method such as welding or gluing.

[0122] In one optional embodiment, the junction box has a first through hole for the first lead 101 to pass through at a position corresponding to the first lead 101, and a second through hole for the second lead 102 to pass through at a position corresponding to the second lead 102. A first straightening member 321 is mainly used to push against the upper end of the first lead 101, and a second straightening member 322 is mainly used to push against the upper end of the second lead 102. A preset distance between the first straightening member 321 and the second straightening member 322 is less than the distance between the first through hole and the second through hole, so that the distance between the upper end of the first lead 101 and the upper end of the second lead 102 is less than the distance between the first through hole and the second through hole. The first lead 101 and the second lead 102 are usually metal leads. After the alignment is completed, the first lead 101 and the second lead 102 will spring back. If the distance between the upper end of the first lead 101 and the upper end of the second lead 102 is less than the distance between the first through hole and the second through hole, after the springback, the distance between the upper end of the first lead 101 and the upper end of the second lead 102 will be approximately equal to the distance between the first through hole and the second through hole. This allows the upper end of the first lead 101 to pass through the first through hole and enter the junction box relatively smoothly, and allows the upper end of the second lead 102 to pass through the second through hole and enter the junction box relatively smoothly.

[0123] It should be noted that the upper end of the lead is usually used to pass through the junction box, and the lower end of the lead is connected to the photovoltaic body. The lead here is the first lead 101, the second lead 102 or the third lead 103 mentioned above.

[0124] Similarly, the third lead 103 is a metal lead. The third alignment component 340 is mainly used to push the upper end of the third lead 103 and cause a certain directional offset in the third lead 103. After alignment, the third lead 103 springs back, so that the upper end of the third lead 103 is basically aligned with the third through hole on the junction box, allowing the upper end of the third lead 103 to pass through the third through hole and enter the junction box relatively smoothly. Specifically, after the springback, the first lead 101, the second lead 102, and the third lead 103 are approximately at... Figure 4 The gesture that is shown.

[0125] In another embodiment, reference Figures 21 to 24 As shown, the correction assembly 302 also includes a correction structure 350, which is disposed on the first base 301 and located between the first correction component 321 and the second correction component 322. The correction structure 350 is used to clamp the first lead 101, the second lead 102 and the third lead 103 together with the first correction component 321, the second correction component 322 and the third correction component 340 respectively.

[0126] In this embodiment, the straightening structure 350 can cooperate with the first straightening component 321, the second straightening component 322, and the third straightening component 340 to clamp the first lead 101, the second lead 102, and the third lead 103 respectively. Under the synergistic effect of the straightening structure 350, the deformation of the first lead 101, the second lead 102, and the third lead 103 can be better controlled, thereby better adjusting the first lead 101, the second lead 102, and the third lead 103 to the required posture.

[0127] Optionally, the correction structure 350 is a correction block, and the correction structure 350 is detachably mounted on the first base 301. This detachable connection method facilitates the disassembly and assembly of the correction structure 350, thereby reducing the difficulty of replacing and maintaining the correction structure 350.

[0128] In other embodiments, the correction component 302 may not include the correction structure 350. In this case, for example, the first correction component 321, the second correction component 322, and the third correction component 340 can individually push against the first lead 101, the second lead 102, and the third lead 103 to adjust the first lead 101, the second lead 102, and the third lead 103 to their respective postures.

[0129] In another embodiment, reference Figure 23 and 24As shown, the first correcting member 321 is provided with a first protruding structure 3211, and the correcting structure 350 is provided with a first protruding part 351. The first protruding structure 3211 is higher than the first protruding part 351. In other words, the height corresponding to the first protruding structure 3211 is higher than the height corresponding to the first protruding part 351. The two are used to push against different parts of the first lead wire 101 respectively. And / or, the second corrector 322 is provided with a second protruding structure 3221, and the corrector 350 is provided with a second protruding part 352. The second protruding structure 3221 is higher than the second protruding part 352. In other words, the height corresponding to the second protruding structure 3221 is higher than the height corresponding to the second protruding part 352. The two are used to push against different parts of the second lead wire 102 respectively. And / or, the third corrector 340 is provided with a third protruding structure 341, and the corrector 350 is provided with a third protruding part 353. The third protruding structure 341 is higher than the third protruding part 353. In other words, the height corresponding to the third protruding structure 341 is higher than the height corresponding to the third protruding part 353. The two are used to push against different parts of the third lead 103.

[0130] In this embodiment, since the height of the first protruding structure 3211 is higher than the height of the first protruding part 351, the two correspond to different parts of the first lead 101, and the height of the part of the first lead 101 corresponding to the first protruding part 351 is lower than the height of the part of the first lead 101 corresponding to the first protruding structure 3211.

[0131] During actual processing, under the action of the first protruding structure 3211 and the first protruding part 351, the part of the first lead 101 corresponding to the first protruding structure 3211 moves towards the second lead 102 relative to the part of the first lead 101 corresponding to the first protruding part 351, thereby making the upper end of the first lead 101 meet the corresponding distance requirements. This adjustment method mainly changes the posture of the upper end of the first lead 101, and causes less disturbance to the lower end of the first lead 101, thereby making the lower end of the first lead 101 more reliably connected to the photovoltaic body.

[0132] It should be noted that the arrangement of the second protruding structure 3221 and the second protruding part 352, as well as the arrangement of the third protruding structure 341 and the third protruding part 353, are substantially the same as the arrangement of the first protruding structure 3211 and the first protruding part 351. That is, by using the second protruding structure 3221 in conjunction with the second protruding part 352, on the one hand, the upper end of the second lead 102 meets the corresponding distance requirements, and on the other hand, the disturbance to the lower end of the second lead 102 is reduced, so that the lower end of the second lead 102 is reliably connected to the photovoltaic body. Similarly, by using the third protruding structure 341 in conjunction with the third protruding part 353, on the one hand, the upper end of the third lead 103 meets the corresponding distance requirements, and on the other hand, the disturbance to the lower end of the third lead 103 is reduced, so that the lower end of the third lead 103 is reliably connected to the photovoltaic body.

[0133] refer to Figure 5 As shown, after processing, the portion of the first lead 101 corresponding to the first protrusion 3211 is offset from the portion of the first lead 101 corresponding to the first protrusion 351, forming a first step transition portion between them, and both are substantially perpendicular to the photovoltaic body. The portion of the second lead 102 corresponding to the second protrusion 3221 is offset from the portion of the second lead 102 corresponding to the second protrusion 352, forming a second step transition portion between them, and both are substantially perpendicular to the photovoltaic body. The portion of the third lead 103 corresponding to the third protrusion 341 is offset from the portion of the third lead 103 corresponding to the third protrusion 353, forming a third step transition portion 104 between them, and both are substantially perpendicular to the photovoltaic body.

[0134] Specifically, after processing, the distance between the upper end of the first lead 101 and the upper end of the second lead 102 ranges from 15.5mm to 16.5mm.

[0135] Optionally, refer to Figure 24As shown, the corrective structure 350 also includes a first protrusion 354, a second protrusion 355, and a third protrusion 356. When the first corrective member 321 and the corrective structure 350 jointly clamp the first lead 101, the first protrusion 354 and the first protrusion 351 are located, for example, on opposite sides of the first protrusion 3211, to balance the force on the first protrusion 3211. When the second corrective member 322 and the corrective structure 350 jointly clamp the second lead 102, the second protrusion 355 and the second protrusion 352 are located, for example, on opposite sides of the second protrusion 3221, to balance the force on the second protrusion 3221. With the third corrector 340 and the corrector structure 350 clamping the third lead 103 together, the third protrusion structure 356 and the third protrusion 353 are located, for example, on opposite sides of the third protrusion structure 341, so as to balance the force on the third protrusion structure 341.

[0136] In other embodiments, the first correcting member 321 may not have the first protrusion 3211, and the corresponding correcting structure 350 may not have the first protrusion 351. In this case, the side of the first correcting member 321 facing the correcting structure 350 and the side of the correcting structure 350 facing the first correcting member 321 are, for example, inclined planes. More specifically, the inclination of these two surfaces matches, and they are both inclined relative to the moving direction of the first correcting member 321. Similarly, the second correcting member 322 may not have the second protrusion 3221, and the corresponding correcting structure 350 may not have the second protrusion 352. The side of the second correcting member 322 facing the correcting structure 350 and the side of the correcting structure 350 facing the second correcting member 322 are both inclined planes, and the inclination of these two surfaces matches, and they are both inclined relative to the moving direction of the second correcting member 322. The third corrector 340 may also omit the third protrusion 341. Correspondingly, the corrector 350 may omit the third protrusion 353. The side of the third corrector 340 facing the corrector 350 and the side of the corrector 350 facing the third corrector 340 are both inclined planes. The inclination of these two surfaces is matched, and they are both inclined relative to the moving direction of the third corrector 340.

[0137] In another embodiment, reference Figure 23 As shown, the correction device 30 also includes an elastic pressing member 360, which is disposed on the first base 301. The bottom end of the elastic pressing member 360 is lower than the bottom end of the correction component 302. The bottom end of the elastic pressing member 360 is used to press down on the protrusion when the photovoltaic body is partially protruding and forms a protrusion.

[0138] In this embodiment, the bottom end of the elastic pressing member 360 is used to press down on the protrusion when a portion of the photovoltaic body protrudes and forms a bulge. In this way, when a part of the photovoltaic body bulges and forms a bulge, the elastic pressing member 360 can press down on the bulge position, so that the bulge position returns to a flat state. This reduces the occurrence of bulges, improves the flatness of the photovoltaic body, and thus improves the processing quality of the photovoltaic module.

[0139] In other embodiments, the corrective device 30 may also exclude the resilient pressing member 360.

[0140] In another embodiment, reference Figure 16 As shown, the correction device 30 also includes a lifting mechanism 303 and a second seat 304. The first seat 301 is installed on the second seat 304 through the lifting mechanism 303, and the lifting mechanism 303 is used to drive the first seat 301 to rise and fall.

[0141] In this embodiment, the first power source 310 and the second power source 330 are both located on the first base 301. The first alignment component 321 and the second alignment component 322 are both connected to the first power source 310. The second power source 330 is connected to the third alignment component 340. When the first base 301 is raised and lowered, it will drive the first power source 310, the second power source 330, the first alignment component 321, the second alignment component 322, and the third alignment component 340 to be raised and lowered. In this way, by controlling the operation of the lifting mechanism 303, the height of the first alignment component 321, the second alignment component 322, and the third alignment component 340 can be adjusted to adapt to different processing requirements.

[0142] In other embodiments, the correction device 30 may also exclude the lifting mechanism 303. In this case, the first seat 301 is installed on the second seat 304 in a non-liftable manner, for example.

[0143] In another embodiment, the correction device 30 further includes a third power source connected to the second seat 304 and used to drive the second seat 304 to move in a second direction.

[0144] The second power source 330 is located on the first base 301 and is connected to the third alignment component 340 via a transmission mechanism. The first base 301 is mounted on the second base 304 via a lifting mechanism 303. This means that the first base 301, the second power source 330, and the third alignment component 340 all move with the second base 304. In this way, as the third power source drives the second base 304 to move along the second direction, the third alignment component 340 moves along the second direction accordingly. This allows the position of the third alignment component 340 in the second direction to be adjusted, thereby adapting to different processing requirements.

[0145] In other embodiments, the correction device 30 may also not include a third power source.

[0146] In one specific embodiment, at least one of the first power source 310, the second power source 330, and the third power source includes a cylinder, and the lifting mechanism 303 includes a linear module.

[0147] In one specific embodiment, the photovoltaic module processing system further includes a glue applicator 370 and an image acquisition device 380. The glue applicator 370 is located on the second base 304 and is used to apply glue to the photovoltaic module.

[0148] refer to Figure 36 As shown in the embodiments of this application, a photovoltaic module processing method is also provided, applied to the photovoltaic module processing system described above, which includes the following steps: S100, the control mechanism 420 and the fixed clamping member 430 jointly clamp the fabric 10; S200, drive the base 410 to rise to the preset height; S300, control the pushing structure 441 to push the third lead 103; S400 controls the first straightening structure 231 and the second straightening structure 232 to jointly clamp the third lead 103.

[0149] Specifically, in step S100, the operation of the second power mechanism 423 mentioned above is controlled, and the second power mechanism 423 drives the first clamping member 421 and the second clamping member 422 to move closer to each other, thereby controlling the first clamping member 421 and the second clamping member 422 to respectively lift different parts of the fabric 10, and controlling the first clamping member 421 and the second clamping member 422 to jointly clamp the fabric 10 with the fixed clamping member 430. In step S200, the lifting drive mechanism mentioned above is used to drive the base 410 to rise to a preset height. In step S300, the operation of the first power mechanism 442 is controlled, and the first power mechanism 442 drives the pushing structure 441 to move in the direction close to the fixed clamping member 430, thereby controlling the pushing structure 441 to push the third lead wire 103.

[0150] Furthermore, in the actual processing, steps S100, S200, S300, and S400 are executed sequentially, for example. And, between steps S300 and S400, the following steps are also included, for example: S310, drive the substrate 410 to rise again until the fabric 10 separates from the first lead 101, the second lead 102 and the third lead 103.

[0151] In this embodiment, the pushing structure 441, the first straightening structure 231, and the second straightening structure 232 can all automatically adjust the third lead 103 to the corresponding posture, thereby saving manpower and reducing the labor cost of assembling the three leads and the junction box.

[0152] In another embodiment, the straightening device 20 is provided with a first clamping surface 2211 and a second clamping surface 2221, and includes a first straightening structure 231 and a second straightening structure 232; The photovoltaic module processing method also includes the following steps: S500, the first lead 101 is clamped together by the first clamping surface 2211 and the second clamping surface 2221 in the width direction of the first lead 101, and the second lead 102 is clamped together in the width direction of the second lead 102. Controlling the first straightening structure 231 and the second straightening structure 232 to jointly clamp the third lead 103 includes: S410, the third lead 103 is clamped together in the thickness direction of the third lead 103 by the first straightening structure 231 and the second straightening structure 232.

[0153] In this embodiment, the straightening device 20 can automatically adjust the first lead 101, the second lead 102 and the third lead 103 to the corresponding postures, thereby saving manpower.

[0154] In other embodiments, the photovoltaic module processing method may also exclude steps S500 and S410.

[0155] In one specific embodiment, the straightening device 20 further includes a mating component 250, a first straightening component 241, and a second straightening component 242. The mating component 250 has a first mating portion 251 and a second mating portion 252. After step S500, the following step is further included: S600, control the first straightening component 241 and the first mating part 251 to jointly clamp the first lead 101 in the thickness direction of the first lead 101, and control the second straightening component 242 and the second mating part 252 to jointly clamp the second lead 102 in the thickness direction of the second lead 102.

[0156] Specifically, the operation of the second driving source 243 mentioned above is controlled, thereby controlling the movement of the first straightening component 241 and the second straightening component 242, thereby enabling the first straightening component 241 and the first mating part 251 to jointly clamp the first lead wire 101 in the thickness direction, and enabling the second straightening component 242 and the second mating part 252 to jointly clamp the second lead wire 102 in the thickness direction.

[0157] In another embodiment, the photovoltaic module processing system further includes a straightening device 30, which includes a first straightening component 321, a second straightening component 322, and a third straightening component 340. After the first lead 101 and the second lead 102 are clamped together by the first clamping surface 2211 and the second clamping surface 2221, and the third lead 103 is clamped together by the first straightening structure 231 and the second straightening structure 232, the photovoltaic module processing method further includes the following steps: S700: Collect image information of the first lead 101, the second lead 102 and the third lead 103. If the image information is different from the preset image information, push the first lead 101 with the first corrector 321, push the second lead 102 with the second corrector 322, and push the third lead 103 with the third corrector 340.

[0158] Optionally, the photovoltaic module processing system further includes an image acquisition device 380, which acquires image information of the first lead 101, the second lead 102, and the third lead 103 in step S700. Additionally, if the image information acquired by the image acquisition device 380 matches preset image information, the first lead 101, the second lead 102, and the third lead 103 are, for example, in a state where... Figure 4 The intended posture, where the image information acquired by the image acquisition device 380 differs from the preset image information, for example, the first lead 101, the second lead 102, and the third lead 103 are in the following positions: Figure 3 The gesture that is shown.

[0159] The solution provided in this embodiment allows the alignment device 30 to automatically adjust the first lead 101, the second lead 102, and the third lead 103 to their respective postures, thereby saving manpower.

[0160] In other embodiments, the photovoltaic module processing method may also exclude step S700.

[0161] In actual processing, the straightening and removal device 40 is used to remove the fabric 10 and to straighten the first lead wire 101, the second lead wire 102, and the third lead wire 103 for the first time. After the first straightening, the first lead wire 101, the second lead wire 102, and the third lead wire 103 are, for example, in a state of... Figure 2 The intended posture is shown. The straightening device 20 is used to perform a second straightening of the first lead 101, the second lead 102, and the third lead 103. After the second straightening, the first lead 101, the second lead 102, and the third lead 103 are, for example, in the following positions: Figure 3The intended posture. The alignment device 30 is used to perform a third alignment of the first lead 101, the second lead 102, and the third lead 103. After the third alignment, the first lead 101, the second lead 102, and the third lead 103 are, for example, in the following positions: Figure 4 The gesture or Figure 5 The gesture that is shown.

[0162] The embodiments of this application have been described above with reference to the accompanying drawings. However, this application is not limited to the specific embodiments described above. The specific embodiments described above are merely illustrative and not restrictive. Those skilled in the art can make many other forms under the guidance of this application without departing from the spirit and scope of the claims, and all of these forms are within the protection scope of this application.

Claims

1. A photovoltaic module processing system, characterized in that, It includes a first mounting structure, a straightening and removal device (40), and a straightening device (20); the straightening and removal device (40) includes: The base (410) is vertically mounted on the first mounting structure; Both the movable clamping mechanism (420) and the fixed clamping member (430) are provided on the base (410). The movable clamping mechanism (420) and the fixed clamping member (430) are used to clamp the fabric (10) together. The movable clamping mechanism (420) is used to cooperate with both the first lead (101) and the second lead (102) so that the first lead (101) forms a first preset angle with the photovoltaic body and the second lead (102) forms a second preset angle with the photovoltaic body. The push structure (441) and the first power mechanism (442) provided on the substrate (410) are connected in transmission to the push structure (441), and the first power mechanism (442) can drive the push structure (441) to move in a direction close to the fixed clamp (430) to push the third lead (103), so that the third lead (103) and the photovoltaic body form a third preset angle; The straightening device (20) is installed on the base (410) and has a first straightening structure (231) and a second straightening structure (232) arranged sequentially along the moving direction of the pushing structure (441). The first straightening structure (231) and the second straightening structure (232) are used to jointly clamp the third lead wire (103).

2. The photovoltaic module processing system according to claim 1, characterized in that, The fixing clamp (430) is provided with a first clearance groove (431), which is used to accommodate a portion of the third lead (103) during the process of the pushing structure (441) pushing against the third lead (103); And / or, the pushing structure (441) and the first power mechanism (442) slide in the height direction of the photovoltaic module processing system, and the straightening and removing device (40) further includes a locking member (470), which is disposed on the first power mechanism (442) and is used to lock or unlock the pushing structure (441). And / or, the movable clamping mechanism (420) includes a second power mechanism (423) and a first clamping member (421) and a second clamping member (422), both of which are driveably connected to the second power mechanism (423). The first clamping member (421), the second clamping member (422), and the pushing structure (441) are respectively disposed on different sides of the fixed clamping member (430). The second power mechanism (423) is used to drive the first clamping member (421) and the second clamping member (422). 2) Move, and the first clamping member (421) and the second clamping member (422) can approach the fixed clamping member (430) from opposite sides to each other, so as to lift different parts of the fabric (10) and clamp the fabric (10) together with the fixed clamping member (430). The first clamping member (421) is used to cooperate with the first lead wire (101), and the second clamping member (422) is used to cooperate with the second lead wire (102).

3. The photovoltaic module processing system according to claim 2, characterized in that, The first clamping member (421) is provided with a second clearance groove (4211), the second clamping member (422) is provided with a third clearance groove (4221), and the fixed clamping member (430) is provided with a fourth clearance groove (432) and a fifth clearance groove (433). The second clearance groove (4211) and the fourth clearance groove (432) are used to avoid the first lead wire (101) during the process of the fabric (10) rising with the base (410), and the third clearance groove (4221) and the fifth clearance groove (433) are used to avoid the second lead wire (102) during the process of the fabric (10) rising with the base (410). In the height direction of the photovoltaic module processing system, the second clearance groove (4211) passes through the first clamping member (421), and the third clearance groove (4221) passes through the second clamping member (422).

4. The photovoltaic module processing system according to claim 3, characterized in that, The fixing clamp (430) is provided with at least four toothed structures (450) for clamping the fabric (10), including a first toothed structure (451), a second toothed structure (452), a third toothed structure (453) and a fourth toothed structure (454). The fourth clearance groove (432) and the fifth clearance groove (433) have the same depth direction, and along their depth directions, the orthographic projections of the first toothed structure (451) and the second toothed structure (452) are located on opposite sides of the fourth clearance groove (432), and the orthographic projections of the third toothed structure (453) and the fourth toothed structure (454) are located on opposite sides of the fifth clearance groove (433).

5. The photovoltaic module processing system according to claim 1, characterized in that, The photovoltaic module processing system also includes a mounting base (461), the movable clamping mechanism (420) and the fixed clamping member (430) are both provided on the mounting base (461), the mounting base (461) is connected to the base (410) through an elastic structure (462), and the elastic structure (462) is used to drive the mounting base (461) to reset along the downward direction of the base (410).

6. The photovoltaic module processing system according to claim 1, characterized in that, The straightening device (20) includes a straightening body (201) and a straightening component. The straightening body (201) is installed on the base (410), and the straightening component includes: A first driving source (210) and a first straightening member (221) and a second straightening member (222) disposed opposite to each other. The first driving source (210) is disposed on the straightening body (201) and is connected to both the first straightening member (221) and the second straightening member (222) in a transmission connection to drive the first straightening member (221) and the second straightening member (222) to move along their respective arrangement directions. Among the first straightening member (221) and the second straightening member (222), the first straightening member (221) is disposed close to the third lead wire (103). The first straightening member (221) is provided with a first clamping surface (2211) and a first straightening structure (231). The second straightening member (222) is provided with a second clamping surface (2221) and a second straightening structure (232). At least a portion of the second straightening structure (232) protrudes from the second clamping surface (2221). The first clamping surface (2211) and the second clamping surface (2221) are used to clamp the first lead (101) together in the width direction of the first lead (101) and to clamp the second lead (102) together in the width direction of the second lead (102). The first straightening structure (231) and the second straightening structure (232) are used to clamp the third lead (103) together in the thickness direction of the third lead (103).

7. The photovoltaic module processing system according to claim 6, characterized in that, The straightening assembly further includes a mating component (250) and a first straightening component (241) and a second straightening component (242) disposed opposite to each other. The first straightening component (241) and the second straightening component (242) are both movably disposed on the straightening body (201) along their respective arrangement directions, and their arrangement directions are perpendicular to the arrangement directions of the first straightening component (221) and the second straightening component (222). The mating component (250) is disposed on the straightening body (201) and is at least partially located between the first straightening component (241) and the second straightening component (242). The mating component (250) has a first mating portion (251) and a second mating portion (252) arranged at intervals in the arrangement directions of the first straightening component (241) and the second straightening component (242). The first straightening component (241) and the first mating part (251) are used to jointly clamp the first lead wire (101) in the thickness direction of the first lead wire (101), and the second straightening component (242) and the second mating part (252) are used to jointly clamp the second lead wire (102) in the thickness direction of the second lead wire (102).

8. The photovoltaic module processing system according to claim 7, characterized in that, The straightening assembly further includes a first pusher (261) and a second pusher (262) disposed between the first mating part (251) and the second mating part (252). The arrangement direction of the first pusher (261) and the second pusher (262) is the same as that of the first mating part (251) and the second mating part (252). The first pusher (261) and the second pusher (262) are both movably disposed on the mating part (250) along their arrangement direction, so that the first pusher (261) and the second pusher (262) can approach each other along their arrangement direction and jointly clamp the third lead (103) in the width direction of the third lead (103).

9. The photovoltaic module processing system according to claim 8, characterized in that, One of the first straightening member (221) and the second straightening member (222) cooperates with the first pushing member (261) and the second pushing member (262) respectively through different driving inclined surfaces (2212a), so that the movement of the first straightening member (221) and the second straightening member (222) drives the first pushing member (261) and the second pushing member (262) to move.

10. The photovoltaic module processing system according to claim 6, characterized in that, The straightening device (20) also includes a height adjustment mechanism (280). The straightening body (201) is installed on the base (410) through the height adjustment mechanism (280). The height adjustment mechanism (280) is used to drive the straightening body (201) to rise and fall.

11. The photovoltaic module processing system according to claim 1, characterized in that, The photovoltaic module processing system further includes a straightening device (30) and a second mounting structure, the second mounting structure being spaced apart from the first mounting structure. The straightening device (30) includes a first base (301) and a straightening component (302). The first base (301) is mounted on the second mounting structure. The straightening component (302) includes: A first power source (310) and a first alignment component (321) and a second alignment component (322) disposed opposite to each other. The first power source (310) is disposed on the first base (301). The first power source (310) is connected to both the first alignment component (321) and the second alignment component (322) in a transmission connection to drive them to move closer to each other or further away from each other along a first direction. The first alignment component (321) is used to push against the first lead wire (101), and the second alignment component (322) is used to push against the second lead wire (102). A second power source (330) and a third alignment component (340) are provided. The second power source (330) is disposed on the first base (301) and is connected to the third alignment component (340) in a transmission manner. The second power source (330) is used to drive the third alignment component (340) to move in a second direction. At least a portion of the third alignment component (340) is opposite to the area between the first alignment component (321) and the second alignment component (322). The third alignment component (340) is used to push against the third lead wire (103). The first direction, the second direction, and the height direction of the correction device (30) intersect each other.

12. The photovoltaic module processing system according to claim 11, characterized in that, At least one of the first corrector (321) and the second corrector (322) is provided with a limiting member (323), at least a portion of which is located between the first corrector (321) and the second corrector (322). When the first corrector (321) and the second corrector (322) approach each other to a preset distance, the first corrector (321) and the second corrector (322) are limited and engaged by the limiting member (323).

13. The photovoltaic module processing system according to claim 11, characterized in that, The correction component (302) further includes a correction structure (350), which is disposed on the first base (301) and located between the first correction component (321) and the second correction component (322). The correction structure (350) is used to clamp the first lead (101), the second lead (102) and the third lead (103) together with the first correction component (321), the second correction component (322) and the third correction component (340).

14. The photovoltaic module processing system according to claim 13, characterized in that, The first corrector (321) is provided with a first protruding structure (3211), and the corrector (350) is provided with a first protruding part (351). The first protruding structure (3211) is higher than the first protruding part (351), and the two are respectively used to push against different parts of the first lead wire (101); And / or, the second corrector (322) is provided with a second protruding structure (3221), the corrector (350) is provided with a second protruding part (352), the second protruding structure (3221) is higher than the second protruding part (352), and the two are respectively used to push against different parts of the second lead (102); And / or, the third corrector (340) is provided with a third protruding structure (341), the corrector (350) is provided with a third protruding part (353), the third protruding structure (341) is higher than the third protruding part (353), and the two are respectively used to push against different parts of the third lead (103).

15. A photovoltaic module processing method, applied to the photovoltaic module processing system according to any one of claims 1-14, characterized in that, Includes the following steps: Control the movable clamping mechanism (420) and the fixed clamping member (430) to clamp the fabric (10) together; Drive the base (410) to rise to a preset height; Control the pushing structure (441) to push the third lead (103). The first straightening structure (231) and the second straightening structure (232) are controlled to jointly clamp the third lead (103).

16. The photovoltaic module processing method according to claim 15, characterized in that, The straightening device (20) is provided with a first clamping surface (2211) and a second clamping surface (2221); the photovoltaic module processing method further includes the following steps: The first lead (101) is clamped together in the width direction of the first lead (101) by the first clamping surface (2211) and the second clamping surface (2221), and the second lead (102) is clamped together in the width direction of the second lead (102). The control of the first straightening structure (231) and the second straightening structure (232) to jointly clamp the third lead (103) includes: The first straightening structure (231) and the second straightening structure (232) together clamp the third lead (103) in the thickness direction.

17. The photovoltaic module processing method according to claim 16, characterized in that, The photovoltaic module processing system also includes a straightening device (30), which includes a first straightening component (321), a second straightening component (322), and a third straightening component (340). After the first lead (101) and the second lead (102) are clamped together by the first clamping surface (2211) and the second clamping surface (2221), and the third lead (103) is clamped together by the first straightening structure (231) and the second straightening structure (232), the photovoltaic module processing method further includes the following steps: Image information of the first lead (101), the second lead (102) and the third lead (103) is collected. If the image information is different from the preset image information, the first corrector (321) pushes against the first lead (101), the second corrector (322) pushes against the second lead (102), and the third corrector (340) pushes against the third lead (103).