Test tool for electricity meter production and processing and test method thereof
The automated testing fixture enables the automated delivery, fixing, power-on, and testing of electricity meters, solving the problems of slow manual wiring and safety hazards, and improving production efficiency and product quality.
Patent Information
- Application Number
- CN202610349984.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-03-20
- Publication Date
- 2026-05-19
AI Technical Summary
The manual wiring process in the current electricity meter production and processing is slow, cumbersome, affects production efficiency, and poses safety hazards such as short circuits, overheating, and leakage.
An automated testing fixture was designed, including a testing platform and a conveying platform. The automatic conveying, fixing, powering on and testing of the electricity meter is realized through a motor-driven transmission system. The electricity meter is protected by a protective shell to ensure the safety and efficiency of the testing process.
It has automated the meter testing process, improved testing efficiency and accuracy, reduced the impact of human factors, extended the lifespan of the meters, and has good scalability to adapt to diverse production and testing needs.
Smart Images

Figure CN122063534A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of electricity meter manufacturing technology, and more specifically, to a testing fixture and testing method for electricity meter manufacturing. Background Technology
[0002] Electricity meters are instruments that measure various electrical parameters and play a vital role in the power system. They can accurately record and display the use of electricity, providing key data for the rational allocation of electricity, metering and billing, and monitoring of equipment operation status. In order to ensure the stability and accuracy of electricity performance during the production and processing of electricity meters, a set of professional and efficient testing equipment and testing methods are required.
[0003] According to patent document CN118938108A, a testing fixture for electricity meter manufacturing is disclosed, relating to the field of testing fixture technology. Its key technical features include: a base plate, a fixed seat fixedly connected to the surface of the base plate, two first wiring elements disposed on the fixed seat, a sliding seat slidably connected to the surface of the base plate, two second wiring elements disposed on the sliding seat, a driving component for driving the sliding seat closer to or further away from the fixed seat, and a positioning component for positioning the electricity meter. The purpose of this invention is to provide a testing fixture for electricity meter manufacturing.
[0004] After the entire production and processing of electricity meters is completed, a wiring test must be conducted to verify whether they can operate normally and stably. Currently, the common method is for workers to manually connect the electricity meters to dedicated testing equipment one by one. However, this traditional wiring and testing mode, which relies on manual operation, may have potential drawbacks and risks in practical applications. First, from an efficiency perspective, manual wiring is slow and time-consuming, especially in the context of large-scale production. This inefficient wiring method will significantly slow down the overall production pace, affecting capacity output and delivery cycle. On the other hand, if the electricity meter itself has quality problems during the testing process, such as incorrect installation of internal components, improper wiring layout, or insulation defects, then connecting it to a test power supply with higher voltage or larger current can easily cause serious safety accidents such as short circuits, overheating, leakage, or even fire. Summary of the Invention
[0005] To overcome the aforementioned deficiencies of the prior art, this invention provides a testing fixture and testing method for electricity meter production and processing. The technical problem to be solved by this invention is that manual wiring is slow, cumbersome, and time-consuming. Especially in the context of large-scale production, this inefficient wiring method will significantly slow down the overall production pace, affecting capacity output and delivery cycle. On the other hand, if the electricity meter itself has quality problems during the testing process, such as incorrect installation of internal components, improper wiring, or insulation defects, then when connected to a test power supply with a higher voltage or larger current, it is very easy to cause serious safety accidents such as short circuits, overheating, leakage, or even fire.
[0006] To solve the above-mentioned technical problems, the technical solution adopted by the present invention is as follows: A testing fixture for the production and processing of electricity meters includes a testing platform, wherein a conveying platform is fixedly connected to the front side of the testing platform; The test platform includes a circuit connection component, and a positioning component is provided on the top of the circuit connection component; The circuit connection component includes a base, and a power connection control component is fixedly connected to the top of the base; The base includes two base plates, each with a rear upright plate fixedly connected to its rear side. A power storage element is fixedly connected to the front side of the top of each base plate, and wiring is fixedly connected to the left and right sides of the top of the power storage element.
[0007] As a further embodiment of the present invention: the power connection control assembly includes two L-shaped side plates. Side guide crossbars are fixedly connected to the front and rear sides of the top and bottom of the two L-shaped side plates. A line guide block connecting plate is fixedly connected to the side of the bottom of the two sets of side guide crossbars away from the two L-shaped side plates. A line guide block is fixedly connected to the rear side of the two line guide block connecting plates. A hinge rod connecting block is fixedly connected to the rear side of the outer side of the two L-shaped side plates. A hinge rod is fixedly connected to the front side of the two hinge rod connecting blocks. A support column is fixedly connected to the side of the two side guide crossbars at the bottom of the front side near the L-shaped side plates. A motor connecting plate is fixedly connected to the bottom inner side of the two support columns. The bottom of the two support columns is fixedly connected to the top of the two base plates. The rear side of the two L-shaped side plates is fixedly connected to the front side of the two rear upright plates.
[0008] As a further embodiment of the present invention: a motor is fixedly connected to the top of the motor connecting plate, a transmission disc is fixedly connected to the output end of the motor, a track is fitted on the outer wall of the transmission disc, a second transmission disc is fitted on the top of the inner wall of the track, a rear block is fixedly connected to the rear side of the inner side of the two L-shaped side plates, a lead screw is fixedly connected to the rear side of the second transmission disc, and the rear end of the lead screw is rotatably connected to the front side of the rear block.
[0009] As a further embodiment of the present invention: a transmission block is threadedly connected to the outer wall of the lead screw, a vertical Z-shaped push-pull block is fixedly connected to the top of the transmission block, columnar connecting blocks are fixedly connected to both sides of the rear side of the transmission block, push-pull blocks are fixedly connected to the rear ends of the two columnar connecting blocks, the outer sides of the two push-pull blocks extend to the outer sides of the two rear blocks, sleeve blocks are fixedly connected to the outer sides of the two push-pull blocks, and the inner walls of the two sleeve blocks are slidably connected to the outer walls of the two hinge rods.
[0010] As a further embodiment of the present invention: The top and bottom of both sleeve blocks are rotatably connected to expansion and contraction rods; the outer sides of both sets of expansion and contraction rods are rotatably connected to inner expansion and contraction rods; the inner sides of both sets of inner expansion and contraction rods on the left and right sides, near the sleeve blocks, are rotatably connected to the front sides of the top and bottom of the two hinge rods; the inner sides of both sets of inner expansion and contraction rods on the left and right sides, away from the hinge rods, are rotatably connected to expansion and contraction plates; both expansion and contraction plates are slidably connected to the inner sides of the two sets of side guide crossbars on the left and right sides; expansion and contraction plates are fixedly connected to the rear sides of both expansion and contraction plates; power male connectors are fixedly connected to the top of the front sides of both expansion and contraction plates; and the outer sides of both power male connectors are fixedly connected to the ends of the two lines away from the energy storage element.
[0011] As a further aspect of the present invention: the positioning component includes two H-shaped side plates, and elliptical side plate connecting blocks are fixedly connected to the four sides of the inner side of each of the two H-shaped side plates. Elliptical side plates are fixedly connected to the inner sides of the two sets of elliptical side plate connecting blocks on the left and right sides. T-shaped inner side plates are fixedly connected to the rear sides of the inner sides of the two sets of elliptical side plates. Guide blocks are fixedly connected to the middle of the inner sides of the two T-shaped inner side plates. U-shaped blocks are fixedly connected to the front and rear sides of the outer sides of the two sets of elliptical side plates. The inner walls of the multiple sets of U-shaped blocks... Each of the two sets of U-shaped lifting blocks is slidably connected to one side. The top of the inner side of each set of U-shaped lifting blocks is fixedly connected to a columnar horizontal push rod. The inner sides of the two sets of U-shaped lifting blocks on the left and the two sets of U-shaped lifting blocks on the right are fixedly connected to columnar lifting rods. The inner ends of the two sets of columnar lifting rods on the left and the two sets of columnar lifting rods on the right extend to the inner sides of the two sets of U-shaped blocks on the left and the two sets of U-shaped blocks on the right. The outer sides of the two sets of elliptical side plates on the left and right are fixedly connected to one side of the inner side of each set of U-shaped lifting blocks. The inner sides of each set of U-shaped guide blocks are fixedly connected to concave hinge blocks.
[0012] As a further embodiment of the present invention: the inner walls of the left and right groups of guide blocks are slidably connected with columnar push-pull rods, and the rear sides of the two columnar push-pull rods are rotatably connected with two rotating rods. The rear sides of the outer sides of the left and right groups of rotating rods are fixedly connected with L-shaped expansion plates. The outer sides of the two groups of L-shaped expansion plates extend to the outer sides of the two groups of elliptical side plates. The front and rear sides of the outer sides of the two groups of L-shaped expansion plates are fixedly connected to the inner ends of the two groups of columnar lifting rods on the left and the two groups of columnar lifting rods on the right. The front ends of the two columnar push-pull rods are fixedly connected to the two sides of the rear side of the vertical Z-shaped push-pull block.
[0013] As a further aspect of the present invention: the inner walls of the multiple sets of concave hinge blocks are rotatably connected to L-shaped plates; the outer sides of the two sets of L-shaped plates on the left and the two sets of L-shaped plates on the right are fixedly connected to rotating plates; the inner walls of the two sets of L-shaped plates on the left and the two sets of L-shaped plates on the right are fitted onto the outer walls of the two sets of columnar horizontal push rods on the left and the two sets of rotating plates on the right are fixedly connected to protective shells; the outer sides of the protective shells on the left and the right are provided with protective shell grooves; the front and rear sides of the two sets of elliptical side plates on the left and the right are fixedly connected to L-shaped connecting plates; the outer sides of the two sets of L-shaped connecting plates on the rear are fixedly connected to the top of the inner rear side of the L-shaped side plate.
[0014] As a further embodiment of the present invention: the conveying platform includes a conveying platform base plate, the rear side of which is fixedly connected to the front side of two base plates. A central upright plate is fixedly connected to the middle of the front top of the conveying platform base plate. L-shaped guide side plates are fixedly connected to the top of the left and right sides of the central upright plate. An electric push-pull rod is fixedly connected to the top of the central upright plate. Triangular side support plates are fixedly connected to the middle of the left and right sides of the central upright plate. A meter conveying platform is fixedly connected to the top of the rear side of the two triangular side support plates. A meter conveying platform through slot is opened in the middle of the front and rear sides of the meter conveying platform. A longitudinal push-pull rod is slidably connected to the top of the two L-shaped guide side plates. A longitudinal push rod push-pull block is fixedly connected to the front side of the top of the two longitudinal push-pull rods. The rear side of the longitudinal push rod push-pull block is fixedly connected to the front end of the electric push-pull rod. An electromagnetic suction plate is fixedly connected to the rear side of the two longitudinal push-pull rods.
[0015] In addition, the present invention also relates to a testing fixture and testing method for electricity meter manufacturing, comprising the following steps: Step 1: Place the completed electricity meters on top of the electricity meter conveyor platform and convey them to the right in groups of two. When a group of electricity meters is conveyed to the rear of the two electromagnetic chucks, start the electric push-pull rod to pull the longitudinal push rod block backward. Step 2: The longitudinal push-pull rod slides backward on the L-shaped guide side plate, driving the electromagnetic chuck to move backward. The electromagnetic chuck is energized to generate magnetic force to attract the meter. The electric push-pull rod continues to retract to the outside of the two H-shaped side plates. Step 3: Start the motor, which drives the lead screw to rotate through the transmission disc, track, and second transmission disc, causing the transmission block to move backward along the lead screw; Step 4: The conveyor block drives the vertical Z-shaped push-pull block to push the columnar push-pull rod to slide, causing the rotating rod to rotate and drive the L-shaped expansion plate to unfold outward; Step 5: The L-shaped expansion plate unfolds, causing the columnar lifting rod to move, which in turn pushes the U-shaped lifting block to make the columnar horizontal push rod slide, thereby causing the L-shaped plate to rotate within the concave hinge block; Step Six: The L-shaped plate rotates, causing the rotating plate to drive the protective shell to rotate inward and wrap around the meter. The two sets of rotating plates limit the top and bottom of the meter to achieve fixation. Step 7: The conveyor block drives the columnar connecting block and the push-pull block to move, so that the sleeve block slides on the hinge rod. Through the expansion and retraction rod and the inner expansion and retraction rod, the power male connector is connected to the power interface of the meter for power supply test. Step 8: After the test is completed, the motor reverses to reset all components, the power male connector is separated from the meter, and the tested meter is removed from the test platform by the conveyor platform assembly, thus completing the test process.
[0016] The beneficial effects of this invention are as follows: This invention automates the entire process of electricity meter production and testing by incorporating a testing platform and a transport platform. This significantly improves the efficiency and accuracy of electricity meter testing. Automated operation reduces manual intervention and minimizes the impact of human factors on test results, ensuring the reliability of test data. Simultaneously, the protective casing effectively protects the electricity meter from external interference and damage during testing, extending its service life. Furthermore, the invention's rational structural design ensures smooth collaboration between components, enabling rapid and stable completion of a series of operations, including meter transport, mounting, power-on, and testing. In addition, this automated testing fixture offers excellent scalability, allowing for flexible adjustment and optimization to meet the testing needs of different types of electricity meters, adapting to diverse production and testing requirements. This provides electricity meter manufacturers with an efficient and reliable testing solution, contributing to improved production efficiency and product quality. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the main three-dimensional structure of the present invention; Figure 2 This is a schematic diagram of the three-dimensional separation structure of the main body of the present invention; Figure 3 This is a three-dimensional structural diagram of the test platform of the present invention; Figure 4 This is a schematic diagram of the three-dimensional separation structure of the test platform of the present invention; Figure 5 This is a three-dimensional structural diagram of the circuit connection component of the present invention; Figure 6 This is a schematic diagram of the three-dimensional discrete structure of the circuit connection component of the present invention; Figure 7 This is a three-dimensional structural diagram of the base of the present invention; Figure 8 This is a schematic diagram of the three-dimensional separation structure of the power connection control component of the present invention; Figure 9 This is a schematic diagram of the three-dimensional separation structure of the positioning component of the present invention; Figure 10 This is a three-dimensional structural diagram of the conveying platform of the present invention.
[0018] In the diagram: 1. Test platform; 11. Circuit connection assembly; 111. Base; 1111. Base plate; 1112. Rear upright plate; 1113. Energy storage element; 1114. Circuit; 112. Power connection control assembly; 1121. L-shaped side plate; 1122. Supporting pole; 1123. Circuit guide block connecting plate; 1124. Circuit guide block; 1125. Side guide crossbar; 1126. Hinge rod connecting block; 1127. Hinge rod; 1128. Motor 1129. Connecting plate; 11210. Motor; 11211. Transmission disc; 11211. Track; 11212. Second transmission disc; 11213. Rear block; 11214. Transmission block; 11215. Vertical Z-shaped push-pull block; 11216. Columnar connecting block; 11217. Push-pull block; 11218. Sleeve block; 11219. Retractable and expandable assembly rod; 11220. Inner retractable and expandable assembly rod; 11221. Retractable and expandable plate; 11222. Retractable and expandable vertical plate; 11223. Electric... 11224. Lead screw; 12. Positioning assembly; 121. H-shaped side plate; 122. Elliptical side plate connecting block; 123. Elliptical side plate; 124. U-shaped block; 125. U-shaped lifting block; 126. Columnar push rod; 127. U-shaped guide block; 128. Concave hinge block; 129. T-shaped inner side plate; 1210. Guide block; 1211. Rotating rod; 1212. L-shaped expansion plate; 1214. L-shaped connecting plate; 1215. L 1. Profile plate; 1216. Rotating plate; 1217. Protective shell; 1218. Protective shell groove; 1219. Columnar push-pull rod; 1220. Columnar lifting rod; 2. Conveying platform; 21. Conveying platform base plate; 22. Central upright plate; 23. L-shaped guide side plate; 24. Electric push-pull rod; 25. Longitudinal push rod and push-pull block; 26. Longitudinal push-pull rod; 27. Electromagnetic suction plate; 28. Triangular side support plate; 29. Electricity meter conveying table; 210. Electricity meter conveying table through groove. Detailed Implementation
[0019] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0020] like Figure 1-2 As shown, the present invention provides a testing fixture for the production and processing of electricity meters, including a testing platform 1, and a conveying platform 2 fixedly connected to the front side of the testing platform 1.
[0021] like Figure 10 As shown, the conveying platform 2 includes a conveying platform base plate 21. The rear side of the conveying platform base plate 21 is fixedly connected to the front side of two base plates 1111. A central upright plate 22 is fixedly connected to the middle of the top front side of the conveying platform base plate 21. L-shaped guide side plates 23 are fixedly connected to the top of both the left and right sides of the central upright plate 22. An electric push-pull rod 24 is fixedly connected to the top of the central upright plate 22. Triangular side support plates 28 are fixedly connected to the middle of both the left and right sides of the central upright plate 22. A meter conveying platform 29 is fixedly connected to the top of the rear side of the support plate 28. A meter conveying platform through groove 210 is opened in the middle of the front and rear sides of the meter conveying platform 29. A longitudinal push-pull rod 26 is slidably connected to the top of the two L-shaped guide side plates 23. A longitudinal push rod push-pull block 25 is fixedly connected to the front side of the top of the two longitudinal push-pull rods 26. The rear side of the longitudinal push rod push-pull block 25 is fixedly connected to the front end of the electric push-pull rod 24. An electromagnetic suction plate 27 is fixedly connected to the rear side of the two longitudinal push-pull rods 26. The completed electricity meters are placed on the top of the electricity meter conveyor 29 and conveyed to the right. Every two electricity meters are conveyed as a group. When a group of electricity meters is conveyed to the rear side of the two electromagnetic chucks 27, the electric push-pull rod 24 is activated and pulls the longitudinal push rod push-pull block 25 backward. Since the longitudinal push rod push-pull block 25 is fixedly connected to the longitudinal push rod 26, the longitudinal push rod 26 slides backward on the L-shaped guide side plate 23, thereby driving the electromagnetic chucks 27 to move backward. When the electromagnetic chucks 27 is close to the electricity meter, the electromagnetic chucks 27 is energized to generate magnetic force and firmly attract the electricity meter. Next, the electric push-pull rod 24 continues to retract backward, driving the longitudinal push-pull rod 26 and the electromagnetic suction plate 27 that holds the meter backward, moving the meter to the test area.
[0022] like Figure 3-9As shown, the test platform 1 includes a circuit connection component 11, a positioning component 12 is provided on the top of the circuit connection component 11, the circuit connection component 11 includes a base 111, a power connection control component 112 is fixedly connected to the top of the base 111, the base 111 includes two base plates 1111, a rear upright plate 1112 is fixedly connected to the rear side of each of the two base plates 1111, a power storage element 1113 is fixedly connected to the front side of the top of the two base plates 1111, and lines 1114 are fixedly connected to the left and right sides of the top of the power storage element 1113. The power connection control component 112 includes two L-shaped side plates 1121, and side guide crossbars 1125 are fixedly connected to the front and rear sides of the top and bottom of the two L-shaped side plates 1121. Two sets of bottom... A line guide block connecting plate 1123 is fixedly connected to the bottom of the side guide crossbar 1125 on the side away from the two L-shaped side plates 1121. A line guide block 1124 is fixedly connected to the rear side of the two line guide block connecting plates 1123. A hinge rod connecting block 1126 is fixedly connected to the rear side of the outer side of the two L-shaped side plates 1121. A hinge rod 1127 is fixedly connected to the front side of the two hinge rod connecting blocks 1126. A support column 1122 is fixedly connected to the bottom of the two side guide crossbars 1125 on the side close to the L-shaped side plate 1121. A motor connecting plate 1128 is fixedly connected to the bottom inner side of the two support columns 1122. The bottom of the two support columns 1122 is fixedly connected to the two base plates 111. At the top of plate 1, the rear sides of two L-shaped side plates 1121 are fixedly connected to the front sides of two rear upright plates 1112. A motor 1129 is fixedly connected to the top of a motor connecting plate 1128. A transmission disc 11210 is fixedly connected to the output end of the motor 1129. A track 11211 is fitted onto the outer wall of the transmission disc 11210. A second transmission disc 11212 is fitted onto the top of the inner wall of the track 11211. A rear block 11213 is fixedly connected to the rear side of the inner side of the two L-shaped side plates 1121. A lead screw 11224 is fixedly connected to the rear side of the second transmission disc 11212. The rear end of the lead screw 11224 is rotatably connected to the front side of the rear block 11213. A transmission block 11214 is threadedly connected to the outer wall of the lead screw 11224. A vertical Z-shaped push-pull block 11215 is fixedly connected to the top of block 11214. Columnar connecting blocks 11216 are fixedly connected to both sides of the rear of the conveying block 11214. Push-pull blocks 11217 are fixedly connected to the rear ends of both columnar connecting blocks 11216. The outer sides of both push-pull blocks 11217 extend to the outer sides of both rear blocks 11213. Sleeve blocks 11218 are fixedly connected to the outer sides of both push-pull blocks 11217. The inner walls of both sleeve blocks 11218 are slidably connected to the outer walls of both hinge rods 1127. Retracting and expanding rods 11219 are rotatably connected to the top and bottom of both sleeve blocks 11218. Inner retracting and expanding rods 11220 are rotatably connected to the outer sides of both left and right sets of retracting and expanding rods 11219.The inner sides of the two sets of inner retractable and expanding rods 11220 on the left and the two sets of inner retractable and expanding rods 11220 on the right, near the sleeve block 11218, are rotatably connected to the front sides of the top and bottom of the two hinge rods 1127. The inner sides of the two sets of inner retractable and expanding rods 11220 and the two sets of retractable and expanding rods 11219 on the left and right, away from the hinge rods 1127, are rotatably connected to expanding plates 11221. Both expanding plates 11221 are slidably connected to the inner sides of the two sets of side guide crossbars 1125 on the left and right. The rear sides of both expanding plates 11221 are fixedly connected to expanding upright plates. 11222, power male connectors 11223 are fixedly connected to the top of the front side of both retractable upright plates 11222. The outer sides of both power male connectors 11223 are fixedly connected to the ends of the two lines 1114 away from the energy storage element 1113. Columnar push-pull rods 1219 are slidably connected to the inner walls of both sets of left and right guide blocks 1210. Two rotating rods 1211 are rotatably connected to the rear sides of both columnar push-pull rods 1219. L-shaped retractable plates 1212 are fixedly connected to the rear sides of the outer sides of both sets of left and right rotating rods 1211. The outer sides of the two sets of L-shaped retractable plates 1212... Both sides extend to the outer sides of two sets of elliptical side plates 123. The front and rear sets of the outer sides of the two sets of L-shaped expansion plates 1212 are fixedly connected to the inner ends of the two sets of columnar lifting rods 1220 on the left and the two sets of columnar lifting rods 1220 on the right. The front ends of the two columnar push-pull rods 1219 are fixedly connected to the two sides of the rear side of the vertical Z-shaped push-pull block 11215. The inner walls of the multiple sets of concave hinge blocks 128 are rotatably connected to L-shaped plates 1215. Rotating plates 1216 are fixedly connected to the outer sides of the two sets of L-shaped plates 1215 on the left and the two sets of L-shaped plates 1215 on the right. The inner walls of L-shaped plates 1215 and the two sets of L-shaped plates 1215 on the right are fitted onto the outer walls of the two sets of columnar horizontal push rods 126 on the left and right. Protective shells 1217 are fixedly connected to the inner sides of the two sets of rotating plates 1216 on the left and two sets of rotating plates 1216 on the right. Protective shell grooves 1218 are provided in the middle of the outer sides of the two sets of protective shells 1217 on the left and right. L-shaped connecting plates 1214 are fixedly connected to the front and rear sides of the two sets of elliptical side plates 123 on the left and right. The outer sides of the two sets of L-shaped connecting plates 1214 on the rear side are fixedly connected to the top of the rear inner side of the L-shaped side plate 1121. When the two meters move to the outside of the two H-shaped side plates 121, the motor 1129 is started. The motor 1129 drives the transmission disc 11210 to rotate. The transmission disc 11210 drives the second transmission disc 11212 to rotate via the track 11211, which in turn causes the lead screw 11224 to start rotating. The rotation of the lead screw 11224 causes the transmission block 11214 to move backward along the lead screw 11224. The movement of the transmission block 11214 causes the vertical Z-shaped push-pull block 11215 to move backward. The vertical Z-shaped push-pull block 11215 then pushes the columnar push-pull rod 1219 to slide backward. The sliding of the columnar push-pull rod 1219 causes the rotating rod 1211 to rotate. The rotation of the rotating rod 1211 further drives the L-shaped expansion plate 1212 to unfold outward. As the expansion plate 1212 unfolds, the two sets of columnar lifting rods 1220 on the left and the two sets of columnar lifting rods 1220 on the right also move outward. The outward movement of the two sets of 1220 pushes the two sets of U-shaped lifting blocks 125 to move. The movement of the two sets of U-shaped lifting blocks 125 causes the columnar horizontal push rod 126 to slide. The sliding of the columnar horizontal push rod 126 causes the L-shaped plate 1215 to rotate within the concave hinge block 128. The rotation of the L-shaped plate 1215 causes the rotating plate 1216 to rotate. The rotation of the rotating plate 1216 causes the protective shell 1217 to rotate inward, thereby wrapping the meter and providing protection. In addition, the opposite sides of the two sets of rotating plates 1216 are now positioned at the top and bottom of the meter, fixing the meter in place. At the same time, the movement of the conveyor block 11214 also drives the columnar connecting block 11216 and the push-pull block 11217 to move backward. The movement of the push-pull block 11217 causes the sleeve block 11218 to slide on the hinge rod 1127. The sliding of the sleeve block 11218 causes the retractable expansion rod 11219 and the inner retractable expansion rod 11220 to rotate. The rotation of the retractable expansion rod 11219 and the inner retractable expansion rod 11220 causes the retractable expansion plate 11221 to slide on the side guide crossbar 1125. The sliding of the retractable expansion plate 11221 causes the retractable expansion vertical plate 11222 and the power male connector 11223 to move closer to the meter. Finally, the power male connector 11223 connects with the power interface of the meter to realize the circuit connection. When the power male connector 11223 contacts the power interface of the meter, the circuit is connected and the meter starts to receive power. At this time, the testing fixture can perform various performance tests on the meter, such as power measurement accuracy test and voltage stability test. During the test, the testing fixture will collect the meter's data in real time and transmit the data to the control system for analysis and processing. If the meter's performance indicators meet the requirements, the test is passed; if they do not meet the requirements, the test fails and the meter needs to be further inspected and repaired. After the test is completed, the motor 1129 reverses, driving the transmission disc 11210 to rotate in the opposite direction. This, in turn, drives the second transmission disc 11212 to rotate in the opposite direction via the track 11211. The lead screw 11224 also rotates in the opposite direction. The reverse rotation of the lead screw 11224 causes the conveyor block 11214 to move forward along the lead screw 11224, thereby driving the Z-shaped push-pull block 11215, the columnar push-pull rod 1219, the L-shaped expansion plate 1212, the expansion plate 11221, and other components to return to their initial positions. The power male connector 11223 is disconnected from the power interface of the meter, and the meter stops receiving power. Then, the tested meter is removed from the test platform by the components of the conveyor platform 2, completing one meter test process.
[0023] In addition, the present invention also relates to a testing fixture and testing method for electricity meter manufacturing, comprising the following steps: Step 1: Place the completed electricity meters on top of the electricity meter conveyor 29 and convey them to the right in groups of two. When a group of electricity meters is conveyed to the rear side of the two electromagnetic chucks 27, start the electric push-pull rod 24 to pull the longitudinal push rod push-pull block 25 backward. Step 2: The longitudinal push-pull rod 26 slides backward on the L-shaped guide side plate 23, driving the electromagnetic suction plate 27 to move backward. The electromagnetic suction plate 27 is energized to generate magnetic force to attract the meter, and the electric push-pull rod 24 continues to retract to the outside of the two H-shaped side plates 121. Step 3: Start the motor 1129, which drives the lead screw 11224 to rotate through the transmission disc 11210, the track 11211, and the second transmission disc 11212, causing the transmission block 11214 to move backward along the lead screw 11224; Step 4: The conveyor block 11214 drives the vertical Z-shaped push-pull block 11215 to push the columnar push-pull rod 1219 to slide, causing the rotating rod 1211 to rotate and drive the L-shaped expansion plate 1212 to unfold outward; Step 5: The L-shaped expansion plate 1212 unfolds, causing the columnar lifting rod 1220 to move, pushing the U-shaped lifting block 125 to make the columnar horizontal push rod 126 slide, thereby causing the L-shaped plate 1215 to rotate within the concave hinge block 128; Step 6: The L-shaped plate 1215 rotates, causing the rotating plate 1216 to drive the protective shell 1217 to rotate inward to wrap the meter. The two sets of rotating plates 1216 limit the top and bottom of the meter to achieve fixation. Step 7: The conveyor block 11214 drives the columnar connecting block 11216 and the push-pull block 11217 to move, so that the sleeve block 11218 slides on the hinge rod 1127. Through the retracting and expanding rod 11219 and the inner retracting and expanding rod 11220, the power male connector 11223 is connected to the power interface of the meter for power supply test. Step 8: After the test is completed, the motor 1129 reverses to reset all components, the power male connector 11223 is separated from the meter, and the tested meter is removed from the test platform 1 through the conveyor platform 2 assembly, thus completing the test process.
[0024] Working principle of this invention: The completed electricity meters are placed on top of the meter conveyor platform 29 and conveyed to the right. Two meters are conveyed as a group. When a group of meters is aligned with the rear of the two electromagnetic chucks 27, the electric push-pull rod 24 is activated, pulling the longitudinal push rod 25 backward. Since the longitudinal push rod 25 is fixedly connected to the longitudinal push rod 26, the longitudinal push rod 26 slides backward on the L-shaped guide plate 23, thereby moving the electromagnetic chucks 27 backward. When the electromagnetic chucks 27 approaches the meter, it is energized, generating a magnetic force that pulls the meter... The meter is firmly attached. Then, the electric push-pull rod 24 continues to retract backward, driving the longitudinal push-pull rod 26 and the electromagnetic suction plate 27 holding the meter to move backward to the outside of the two H-shaped side plates 121. At this time, the motor 1129 is started, and the motor 1129 drives the transmission disk 11210 to rotate. The transmission disk 11210 drives the second transmission disk 11212 to rotate through the track 11211, which in turn causes the lead screw 11224 to start rotating. The rotation of the lead screw 11224 causes the transmission block 11214 to move backward along the lead screw 11224. The movement of the transmission block 11214 causes the vertical Z-shaped push-pull block 11215 to move backward. The vertical Z-shaped push-pull block 11215 then pushes the columnar push-pull rod 1219 to slide backward. The sliding of the columnar push-pull rod 1219 causes the rotating rod 1211 to rotate. The rotation of the rotating rod 1211 further drives the L-shaped expansion plate 1212 to unfold outward. As the expansion plate 1212 unfolds, the two sets of columnar lifting rods 1220 on the left and right sides also move outwards. This outward movement of the columnar lifting rods 1220 pushes the two sets of U-shaped lifting blocks 125 to move. The movement of the U-shaped lifting blocks 125 causes the columnar horizontal push rod 126 to slide. The sliding of the columnar horizontal push rod 126 causes the L-shaped plate 1215 to rotate within the concave hinge block 128. The rotation of the L-shaped plate 1215 causes the rotating plate 1216 to rotate. The rotation of the rotating plate 1216 causes the protective shell 1217 to rotate inwards, thus enclosing the meter and providing protection. Additionally, the opposing sides of the two sets of rotating plates 1216 are now positioned at the top and bottom of the meter, fixing it in place. Simultaneously, the conveyor block... The movement of 11214 also causes the columnar connecting block 11216 and the push-pull block 11217 to move backward. The movement of the push-pull block 11217 causes the sleeve block 11218 to slide on the hinge rod 1127. The sliding of the sleeve block 11218 causes the retractable expansion rod 11219 and the inner retractable expansion rod 11220 to rotate. The rotation of the retractable expansion rod 11219 and the inner retractable expansion rod 11220 causes the retractable expansion plate 11221 to slide on the side guide crossbar 1125. The sliding of the retractable expansion plate 11221 causes the retractable expansion vertical plate 11222 and the power male connector 11223 to move closer to the meter. Finally, the power male connector 11223 connects with the power interface of the meter to realize the circuit connection. When the power male connector 11223 contacts the power interface of the meter, the circuit is connected and the meter starts to receive power.At this point, the testing fixture can perform various performance tests on the meter. After the tests are completed, the motor 1129 reverses, all components return to their initial positions, the power male connector 11223 disconnects from the meter's power interface, and the meter stops receiving power. Then, the tested meter is removed from the testing platform 1 via the components of the conveyor platform 2, completing one meter testing process.
[0025] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the present invention as claimed. The scope of protection of this invention is defined by the appended claims and their equivalents.
Claims
1. A testing fixture for the production and processing of electricity meters, comprising a testing platform (1), characterized in that: The front side of the test platform (1) is fixedly connected to the conveyor platform (2); The test platform (1) includes a circuit connection component (11), and a positioning component (12) is provided on the top of the circuit connection component (11). The circuit connection component (11) includes a base (111), and a power connection control component (112) is fixedly connected to the top of the base (111). The base (111) includes two base plates (1111), and a rear upright plate (1112) is fixedly connected to the rear side of each of the two base plates (1111). A power storage element (1113) is fixedly connected to the front side of the top of the two base plates (1111), and a line (1114) is fixedly connected to the left and right sides of the top of the power storage element (1113).
2. The testing fixture for electricity meter manufacturing according to claim 1, characterized in that: The power connection control assembly (112) includes two L-shaped side plates (1121). Side guide bars (1125) are fixedly connected to the front and rear sides of the top and bottom of the two L-shaped side plates (1121). A line guide block connecting plate (1123) is fixedly connected to the side of the bottom two sets of side guide bars (1125) away from the two L-shaped side plates (1121). A line guide block (1124) is fixedly connected to the rear side of the two line guide block connecting plates (1123). A hinge rod connecting block (1124) is fixedly connected to the rear side of the outer side of the two L-shaped side plates (1121). 26) A hinge rod (1127) is fixedly connected to the front side of each of the two hinge rod connecting blocks (1126). A support rod (1122) is fixedly connected to the side of each of the two side guide crossbars (1125) near the L-shaped side plate (1121). A motor connecting plate (1128) is fixedly connected to the bottom inner side of each of the two support rods (1122). The bottom of each of the two support rods (1122) is fixedly connected to the top of each of the two base plates (1111). The rear side of each of the two L-shaped side plates (1121) is fixedly connected to the front side of each of the two rear upright plates (1112).
3. The testing fixture for electricity meter manufacturing and processing according to claim 2, characterized in that: A motor (1129) is fixedly connected to the top of the motor connecting plate (1128). A transmission disc (11210) is fixedly connected to the output end of the motor (1129). A track (11211) is fitted on the outer wall of the transmission disc (11210). A second transmission disc (11212) is fitted on the top of the inner wall of the track (11211). A rear block (11213) is fixedly connected to the rear side of the inner side of the two L-shaped side plates (1121). A lead screw (11224) is fixedly connected to the rear side of the second transmission disc (11212). The rear end of the lead screw (11224) is rotatably connected to the front side of the rear block (11213).
4. The testing fixture for electricity meter manufacturing according to claim 3, characterized in that: The outer wall of the lead screw (11224) is threaded with a transmission block (11214). The top of the transmission block (11214) is fixedly connected with a vertical Z-shaped push-pull block (11215). Both sides of the rear side of the transmission block (11214) are fixedly connected with columnar connecting blocks (11216). The rear ends of the two columnar connecting blocks (11216) are fixedly connected with push-pull blocks (11217). The outer sides of the two push-pull blocks (11217) extend to the outer sides of the two rear blocks (11213). The outer sides of the two push-pull blocks (11217) are fixedly connected with sleeve blocks (11218). The inner walls of the two sleeve blocks (11218) are slidably connected to the outer walls of the two hinge rods (1127).
5. A testing fixture for electricity meter manufacturing according to claim 4, characterized in that: Both of the two sleeve blocks (11218) are rotatably connected to the top and bottom of the expansion and contraction rods (11219). The outer sides of the two sets of expansion and contraction rods (11219) on the left and right are rotatably connected to the inner expansion and contraction rods (11220). The inner sides of the two sets of inner expansion and contraction rods (11220) on the left and right are rotatably connected to the front sides of the top and bottom of the two hinge rods (1127) on the side of the sleeve block (11218). The inner sides of the two sets of inner expansion and contraction rods (11220) on the left and right are away from the hinge rods. One side of (1127) is rotatably connected to a retractable plate (11221). Both retractable plates (11221) are slidably connected to the inner side of the two sets of side guide crossbars (1125) on the left and right sides. Both retractable plates (11222) are fixedly connected to the rear side of the two retractable plates (11221). Both retractable plates (11223) are fixedly connected to the top of the front side of the two retractable plates (11222). Both power male connectors (11223) are fixedly connected to the outer side of the two lines (1114) at the end away from the energy storage element (1113).
6. The testing fixture for electricity meter manufacturing according to claim 1, characterized in that: The positioning component (12) includes two H-shaped side plates (121). Elliptical side plate connecting blocks (122) are fixedly connected to the four sides of the inner sides of the two H-shaped side plates (121). Elliptical side plates (123) are fixedly connected to the inner sides of the two sets of elliptical side plate connecting blocks (122) on the left and right sides. T-shaped inner side plates (129) are fixedly connected to the rear sides of the inner sides of the two sets of elliptical side plates (123). Guide blocks (1210) are fixedly connected to the middle of the inner sides of the two T-shaped inner side plates (129). U-shaped blocks (124) are fixedly connected to the front and rear sides of the outer sides of the two sets of elliptical side plates (123). A U-shaped block (124) is slidably connected to one side of the inner wall of the multiple sets of U-shaped blocks (124). The U-shaped lifting blocks (125) are all fixedly connected to the top of the inner side of the multiple sets of U-shaped lifting blocks (125). The two sets of U-shaped lifting blocks (125) on the left and the two sets of U-shaped lifting blocks (125) on the right are all fixedly connected to the inner side of the columnar lifting rods (1220). The inner ends of the two sets of columnar lifting rods (1220) on the left and the two sets of columnar lifting rods (1220) on the right extend to the inner side of the two sets of U-shaped blocks (124) on the left and the two sets of U-shaped blocks (124) on the right. The outer side of the two sets of elliptical side plates (123) on the left and right are all fixedly connected to one side of the inner side of the multiple sets of U-shaped lifting blocks (125). The inner side of the multiple sets of U-shaped guide blocks (127) is fixedly connected to the concave hinge block (128).
7. A testing fixture for electricity meter manufacturing according to claim 6, characterized in that: The inner walls of the left and right guide blocks (1210) are slidably connected with columnar push-pull rods (1219). The rear sides of the two columnar push-pull rods (1219) are rotatably connected with two rotating rods (1211). The rear sides of the outer sides of the left and right rotating rods (1211) are fixedly connected with L-shaped expansion plates (1212). The outer sides of the two sets of L-shaped expansion plates (1212) extend to the outer sides of the two sets of elliptical side plates (123). The front and rear sets of the outer sides of the two sets of L-shaped expansion plates (1212) are fixedly connected to the inner ends of the two sets of columnar lifting rods (1220) on the left and the two sets of columnar lifting rods (1220) on the right. The front ends of the two columnar push-pull rods (1219) are fixedly connected to the two sides of the rear side of the vertical Z-shaped push-pull block (11215).
8. A testing fixture for the production and processing of electricity meters according to claim 7, characterized in that: The inner walls of the multiple sets of concave hinge blocks (128) are rotatably connected to L-shaped plates (1215). The outer sides of the two sets of L-shaped plates (1215) on the left and the two sets of L-shaped plates (1215) on the right are fixedly connected to rotating plates (1216). The inner walls of the two sets of L-shaped plates (1215) on the left and the two sets of L-shaped plates (1215) on the right are all fitted onto the outer walls of the two sets of columnar horizontal push rods (126) on the left and the two sets of rotating plates (1216) on the left. Protective shells (1217) are fixedly connected to the inner sides of the two sets of rotating plates (1216) on the right. Protective shell grooves (1218) are opened in the middle of the outer sides of the two sets of protective shells (1217). L-shaped connecting plates (1214) are fixedly connected to the front and rear sides of the two sets of elliptical side plates (123) on the left and right. The outer sides of the two sets of L-shaped connecting plates (1214) on the rear side are fixedly connected to the top of the inner rear side of the L-shaped side plate (1121).
9. A testing fixture for the production and processing of electricity meters according to claim 1, characterized in that: The conveying platform (2) includes a conveying platform base plate (21). The rear side of the conveying platform base plate (21) is fixedly connected to the front side of two base plates (1111). A central upright plate (22) is fixedly connected to the middle of the front top of the conveying platform base plate (21). L-shaped guide side plates (23) are fixedly connected to the top of the left and right sides of the central upright plate (22). An electric push-pull rod (24) is fixedly connected to the top of the central upright plate (22). Triangular side support plates (28) are fixedly connected to the middle of the left and right sides of the central upright plate (22). The two triangular side support plates... A meter conveying platform (29) is fixedly connected to the top of the rear side of the support plate (28). A meter conveying platform through groove (210) is opened in the middle of the front and rear sides of the meter conveying platform (29). A longitudinal push-pull rod (26) is slidably connected to the top of the two L-shaped guide side plates (23). A longitudinal push rod push-pull block (25) is fixedly connected to the front side of the top of the two longitudinal push-pull rods (26). The rear side of the longitudinal push rod push-pull block (25) is fixedly connected to the front end of the electric push-pull rod (24). An electromagnetic suction plate (27) is fixedly connected to the rear side of the two longitudinal push-pull rods (26).
10. A testing method for a testing fixture used in the production and processing of electricity meters, wherein the testing fixture for the production and processing of electricity meters according to any one of claims 1-9 is characterized in that: Includes the following steps: Step 1: Place the completed electricity meters on top of the electricity meter conveying platform (29), and convey them to the right in groups of two. When a group of electricity meters is conveyed to the rear side of the two electromagnetic suction plates (27), start the electric push-pull rod (24) to pull the longitudinal push rod push-pull block (25) backward. Step 2: The longitudinal push-pull rod (26) slides backward on the L-shaped guide side plate (23), driving the electromagnetic suction plate (27) to move backward, energizing the electromagnetic suction plate (27) to generate magnetic force to attract the meter, and continuing to retract the electric push-pull rod (24) to the outside of the two H-shaped side plates (121); Step 3: Start the motor (1129), which drives the lead screw (11224) to rotate through the transmission disc (11210), the track (11211), and the second transmission disc (11212), causing the transmission block (11214) to move backward along the lead screw (11224); Step 4: The conveyor block (11214) drives the vertical Z-shaped push-pull block (11215) to push the columnar push-pull rod (1219) to slide, causing the rotating rod (1211) to rotate and drive the L-shaped expansion plate (1212) to unfold outward; Step 5: The L-shaped expansion plate (1212) unfolds and drives the columnar lifting rod (1220) to move, pushing the U-shaped lifting block (125) to make the columnar horizontal push rod (126) slide, thereby driving the L-shaped plate (1215) to rotate in the concave hinge block (128); Step 6: The L-shaped plate (1215) rotates, causing the rotating plate (1216) to drive the protective shell (1217) to rotate inward to wrap the meter. The two sets of rotating plates (1216) limit the top and bottom of the meter to achieve fixation. Step 7: The transmission block (11214) drives the columnar connecting block (11216) and the push-pull block (11217) to move, so that the sleeve block (11218) slides on the hinge rod (1127), and drives the power male connector (11223) to connect with the power interface of the meter for power supply test through the retractable expansion rod (11219) and the inner retractable expansion rod (11220); Step 8: After the test is completed, the motor (1129) reverses to reset all components, the power male connector (11223) is separated from the meter, and the tested meter is removed from the test platform (1) through the conveyor platform (2) component to complete the test process.