Iron core demolding, wire pre-treatment and CCD inspection machine

Abstract

This application provides a core demolding, wire pre-processing, and CCD inspection machine, applied in the field of motor equipment processing technology. The machine uses a machine base, the top surface of which is the processing surface, where the core is transported and processed. A core transport assembly is located on the processing surface and includes a first loading track, a second loading track, a track-changing assembly, a loading fixture, and an XYZ transport module. The first and second loading tracks are arranged in parallel, the track-changing assembly is located between them, and the loading fixture moves on the first and second tracks. The XYZ transport module is mounted above the first and second loading tracks and picks up the core from the loading fixture before transporting it to the next process. This solution addresses the current technical problems of low transport efficiency and the tendency for processing rhythms at different stations to mutually restrict each other.

Description

Technical Field

[0001] This application relates to the field of motor processing technology, and in particular to a core demolding, wire pre-processing and CCD inspection machine. Background Technology

[0002] In the processing of motor parts, the iron core is the core component of the motor, and its processing quality directly affects the motor performance. Traditional processing technology has problems such as low demolding efficiency, insufficient precision in wire groove arrangement, and large errors in manual inspection. In the core demolding process, defects in the mold structure often cause the core to stick to the mold, requiring manual disassembly, which is not only time-consuming but also easily damages the core surface. The wire pre-processing process relies on manual adjustment of the wire slot position, making it difficult to ensure the uniform distribution and tension control of multiple wire bundles, affecting the accuracy of subsequent winding assembly. Manual visual inspection is subject to subjective bias and cannot meet the requirements of high-precision testing, resulting in a high defect rate. With the development of automation technology, core demolding auxiliary devices achieve rapid separation through electromagnetic adsorption and mechanical linkage. Wire pre-processing uses multi-axis linkage mechanisms combined with visual positioning technology to improve the consistency of wire bundle arrangement. CCD inspection machines achieve accurate detection of core size, burrs, and stacking status through high-resolution imaging and algorithm analysis. The synergistic application of these three technologies significantly improves the automation level and yield rate of motor core processing. However, efficient handling and processing speed are still problems that need to be addressed and solved. Summary of the Invention

[0003] This application aims to solve the technical problems of low material handling efficiency and the tendency for processing rhythms at different workstations to restrict each other, and provides a core demolding, wire pre-processing, and CCD inspection machine.

[0004] This application employs the following technical means to solve the technical problem: A core demolding, wire pre-treatment, and CCD inspection machine, comprising: The machine tool has a top surface that serves as a processing surface, and the iron core is transported and processed on this processing surface. A core transport assembly is disposed on the processing surface. The core transport assembly includes a first loading track, a second loading track, a track switching assembly, a loading fixture, and an XYZ transport module. The first and second feeding tracks are arranged in parallel, the track-changing component is located between the first and second feeding tracks, and the feeding fixture moves on the first and second tracks. The XYZ transport module is mounted above the first and second loading tracks. The XYZ transport module grabs the iron core on the loading fixture and then transports it to the next process. A core inspection component is disposed on the processing surface, and the core inspection component performs CCD inspection on the core. A core feeding assembly is disposed on the processing surface. The core feeding assembly acquires the core gripped by the XYZ transport module and feeds it into the machine.

[0005] Furthermore, the second loading track is located on one side of the XYZ transport module and has a lifting component.

[0006] Furthermore, one side of the XYZ transport module is mounted on the second loading track, and the other side of the XYZ transport module is mounted on the iron core unloading assembly.

[0007] Furthermore, the iron core unloading assembly consists of two inclined conveying lines, each equipped with a conveyor motor and a material carrier. The conveyor motor drives the material carrier to move back and forth on the conveying lines.

[0008] Furthermore, the core detection component is a CCD detector, and the CCD detector faces the material carrier.

[0009] Furthermore, the XYZ transport module is equipped with dual grippers.

[0010] This application provides a core demolding, wire pre-processing, and CCD inspection machine, which has the following beneficial effects: The machine tool has a top surface as a processing surface, where the core is transported and processed; a core transport assembly is located on the processing surface, comprising a first loading track, a second loading track, a track-changing assembly, a loading fixture, and an XYZ transport module; the first and second loading tracks are arranged in parallel, the track-changing assembly is located between the first and second loading tracks, and the loading fixture moves on the first and second tracks; the XYZ transport module is mounted above the first and second loading tracks, and the XYZ transport module grabs the core from the loading fixture and transports it to the next process; this solves the current technical problems of low transport efficiency and the tendency for processing rhythms at different stations to mutually restrict each other. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the iron core demolding, wire pre-processing and CCD inspection machine of this application; Figure 2 This is a top view of the overall structure of an embodiment of the iron core demolding, wire pre-processing and CCD inspection machine of this application; Figure 3 This is a schematic diagram of the core blanking assembly structure of an embodiment of the core demolding, wire pre-processing and CCD inspection machine of this application; Figure 4 This is a schematic diagram of the XYZ transport module structure of an embodiment of the iron core demolding, wire pre-processing and CCD inspection machine of this application; Figure 5 This is a schematic diagram of the core handling assembly structure of one embodiment of the core demolding, wire pre-processing and CCD inspection machine of this application. Detailed Implementation

[0012] It should be understood that the specific embodiments described herein are merely illustrative of this application and are not intended to limit this application.

[0013] The technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of the embodiments. Based on the embodiments of this application, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this application.

[0014] It should be noted that the terms "comprising," "including," and "having," and any variations thereof, in the specification, claims, and accompanying drawings of this application, are intended to cover non-exclusive inclusion. For example, a process, method, system, product, or apparatus that includes a series of steps or units is not limited to the listed steps or units, but may optionally include steps or units not listed, or may optionally include other steps or units inherent to these processes, methods, products, or apparatuses. Terms such as "first" and "second" in the claims, specification, and accompanying drawings of this application, as well as relational terms, are used merely to distinguish one entity / operation / object from another entity / operation / object, and do not necessarily require or imply any such actual relationship or order between these entities / operations / objects.

[0015] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a mutually exclusive, independent, or alternative embodiment. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.

[0016] Reference Appendix Figures 1-5 This is a schematic diagram of the overall structure of the core demolding, wire pre-processing and CCD inspection machine in one embodiment of this application; Example 1 A core demolding, wire pre-treatment, and CCD inspection machine, comprising: Machine base 1, the top surface of which is a processing surface, and the iron core is transported and processed on the processing surface; A core transport assembly is disposed on the processing surface. The core transport assembly includes a first loading track 2, a second loading track 3, a track changing assembly 4, a loading fixture 9, and an XYZ transport module 5. The first feeding track 2 and the second feeding track 3 are arranged in parallel. The track changing component 4 is located between the first feeding track 2 and the second feeding track 3. The feeding fixture 9 moves on the first track and the second track. The XYZ transport module 5 is mounted above the first loading track 2 and the second loading track 3. The XYZ transport module 5 grabs the iron core on the loading fixture 9 and then transports it to the next process. A core inspection component is disposed on the processing surface, and the core inspection component performs CCD inspection on the core. A core unloading assembly is disposed on the processing surface. The core unloading assembly acquires the core gripped by the XYZ transport module 5 and unloads it.

[0017] In this embodiment, the second loading track 3 is located on one side of the XYZ transport module 5 and has a lifting component.

[0018] One side of the XYZ transport module 5 is mounted on the second loading track 3, and the other side of the XYZ transport module 5 is mounted on the iron core unloading assembly.

[0019] Specifically, first, The iron core is fed from the outside onto the loading fixture 9 on the first loading track 2, which is the first loading position 201. The loading fixture 9 is located below the XYZ transport module 5. The loading fixture 9 is moved from one end of the first loading track 2 to the other end away from the XYZ transport module 5, which is the second loading position 202. Then, the loading fixture 9 is moved from the first loading track 2 to the second loading track 3 by the track changing component 4, which is the third loading position 301. At this time, the loading fixture 9 is on the second loading track 3 and located at the end away from the XYZ transport module 5. The loading fixture 9 is moved from the second loading track 3 to a position close to and below the XYZ transport module 5, which is the fourth loading position 302. After the loading fixture 9 carries the iron core to this position, the loading fixture 9 will be pushed out from below by the lifting component to facilitate the gripper of the XYZ transport module 5 to grab and transport the iron core.

[0020] In this embodiment, the iron core unloading assembly consists of two inclined conveying lines 7, each conveying line 7 having a conveying motor and a material carrier 8. The conveying motor drives the material carrier 8 to move back and forth on the conveying line 7.

[0021] The core detection component is a CCD detector 6, which faces the material carrier 8.

[0022] The XYZ transport module 5 is equipped with dual grippers.

[0023] Specifically, First, after the XYZ transport module 5 picks up the iron core from the lifting jig 9 at the fourth loading position 302, it will place it in the material carrier 8 on the transport line 7 on the other side. At this time, the iron core on the material carrier 8 is exactly within the shooting range of the CCD detector 6. The CCD detector 6 takes a picture of the iron core on the material carrier 8 and detects the paint peeling length of the iron core. If it is qualified, the material carrier 8 moves to the other end with the transport line 7. The other end is the manual material removal position, where the iron core on the material carrier 8 is removed. If it is unqualified, the unqualified one is removed manually, and after rework, it is re-loaded and processed from the defective product loading position. After the iron core is removed manually, the material carrier 8 will move back to below the XYZ transport module 5 with the transport line 7, waiting for the next set of iron cores to be loaded. In addition, the first feeding track 2 is transferred from the previous equipment to the processing surface of this equipment, and then transferred to the second feeding track 3 via the changing component 4. After the material is picked up below the XYZ transport module 5, the feeding fixture 9 returns to the previous equipment along with the second feeding track 3. The feeding fixture 9 is reusable and can be transferred back and forth between different equipment.

[0024] Those skilled in the art will understand that embodiments of the present invention can be provided as methods, systems, or computer program products. Therefore, the present invention can take the form of a completely hardware embodiment, a completely software embodiment, or an embodiment combining software and hardware aspects. Furthermore, the present invention can take the form of a computer program product embodied on one or more computer-usable storage media (including, but not limited to, disk storage, CD-ROM, optical storage, etc.) containing computer-usable program code.

[0025] This invention is described with reference to flowchart illustrations and / or block diagrams of methods, apparatus (systems), and computer program products according to embodiments of the invention. It will be understood that each block of the flowchart illustrations and / or block diagrams, and combinations of blocks in the flowchart illustrations and / or block diagrams, can be implemented by computer program instructions. These computer program instructions can be provided to a processor of a general-purpose computer, special-purpose computer, embedded processor, or other programmable data processing apparatus to produce a machine, such that the instructions, which execute via the processor of the computer or other programmable data processing apparatus, generate instructions for implementing the flowchart illustrations and / or block diagrams. Figure 1 One or more processes and / or boxes Figure 1A device that provides the functions specified in one or more boxes.

[0026] These computer program instructions may also be stored in a computer-readable storage medium that can direct a computer or other programmable data processing device to function in a particular manner, such that the instructions stored in the computer-readable storage medium produce an article of manufacture including instruction means, which are implemented in a process Figure 1 One or more processes and / or boxes Figure 1 The function specified in one or more boxes.

[0027] These computer program instructions may also be loaded onto a computer or other programmable data processing equipment to cause a series of operational steps to be performed on the computer or other programmable equipment to produce a computer-implemented process, thereby providing instructions that execute on the computer or other programmable equipment for implementing the process. Figure 1 One or more processes and / or boxes Figure 1 The steps of the function specified in one or more boxes.

[0028] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A machine for core demolding, wire pre-treatment, and CCD inspection, characterized in that, include: The machine tool has a top surface that serves as a processing surface, on which the iron core is transported and processed. A core transport assembly is disposed on the processing surface. The core transport assembly includes a first loading track, a second loading track, a track switching assembly, a loading fixture, and an XYZ transport module. The first and second feeding tracks are arranged in parallel, the track-changing component is located between the first and second feeding tracks, and the feeding fixture moves on the first and second tracks. The XYZ transport module is mounted above the first and second loading tracks. The XYZ transport module grabs the iron core on the loading fixture and then transports it to the next process. A core inspection component is disposed on the processing surface, and the core inspection component performs CCD inspection on the core. A core feeding assembly is disposed on the processing surface. The core feeding assembly acquires the core gripped by the XYZ transport module and feeds it into the machine.

2. The core demolding, wire pre-treatment, and CCD inspection machine according to claim 1, characterized in that, The second loading track is located on one side of the XYZ transport module and has a lifting component.

3. The core demolding, wire pre-treatment, and CCD inspection machine according to claim 1, characterized in that, One side of the XYZ transport module is mounted on the second loading track, and the other side of the XYZ transport module is mounted on the iron core unloading assembly.

4. The core demolding, wire pre-processing, and CCD inspection machine according to claim 1, characterized in that, The iron core unloading assembly consists of two inclined conveying lines, each equipped with a conveyor motor and a material carrier. The conveyor motor drives the material carrier to move back and forth on the conveying lines.

5. The core demolding, wire pre-treatment, and CCD inspection machine according to claim 4, characterized in that, The core detection component is a CCD detector, and the CCD detector faces the material carrier.

6. The core demolding, wire pre-treatment, and CCD inspection machine according to claim 1, characterized in that, The XYZ transport module is equipped with dual grippers.

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