Method for saving activated carbon and porcelain ring in lower head of converter in calcium carbide method polyvinyl chloride production

By laying support frames, steel gratings, and wire mesh inside the lower head of the converter, and fixing activated carbon with fiberglass cloth, the problems of large consumption and troublesome installation of activated carbon and ceramic rings in the lower head of the converter were solved, achieving the effects of reducing weight and lowering hoisting risks.

CN122098397APending Publication Date: 2026-05-29XINJIANG ZHONGTAI CHEM TOKSUN ENERGY & CHEM CO LTD +1

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
XINJIANG ZHONGTAI CHEM TOKSUN ENERGY & CHEM CO LTD
Filing Date
2026-01-28
Publication Date
2026-05-29

AI Technical Summary

Technical Problem

In the current calcium carbide-based PVC production process, the converter lower head is filled with a large amount of activated carbon and ceramic rings, which is troublesome to install, increases weight, and increases the risk of hoisting and installation.

Method used

A support frame is horizontally welded into the straight section of the lower head of the converter, and steel grating and wire mesh are laid. Activated carbon is then laid with fiberglass cloth, eliminating the need for ceramic ring filling. The activated carbon layer is fixed using steel grating and fiberglass cloth.

Benefits of technology

The amount of activated carbon filled was reduced, which lowered the weight of the lower end cap and the risk of hoisting and installation, and simplified the installation process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a method for saving activated carbon and porcelain rings in a lower head of a converter in production of calcium carbide method polyvinyl chloride, and belongs to the technical field of polyvinyl chloride production, and comprises the following steps: S1, horizontally welding a support frame in a straight cylinder section of the lower head of the converter; S2, laying a steel grating on the support frame, laying a steel wire mesh on the steel grating, and fixing the steel wire mesh to the steel grating by iron wires; the support frame is horizontally welded in the straight cylinder section of the lower head of the converter, the steel grating is laid on the support frame, the steel wire mesh is laid on the steel grating, and the steel wire mesh is fixed to the steel grating by the iron wires; the glass silk cloth I is laid on the steel wire mesh through edge pressing, the lower head gasket is placed on the pressing surface of the lower head, the activated carbon is laid on the glass silk cloth I, the glass silk cloth II is laid on the activated carbon, the filling of the phi 50 porcelain ring and the phi 25 porcelain ring is cancelled, the filling amount of the activated carbon in the lower head of each converter is effectively reduced, the filling weight of the lower head of the converter is reduced, and the lifting and installation risk of the lower head of the converter is reduced.
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