An assembly platform for a medium speed diesel generator set

Abstract

The present application relates to diesel generator assembly platform technical field, and disclose a kind of for medium-speed diesel generator set's assembly platform, comprising: base frame, oil self-cleaning filter, pre-lubricating oil pump, oil plate heat exchanger, high-temperature water outlet cylinder, low-temperature water outlet cylinder and instrument rack, the bottom of oil self-cleaning filter, pre-lubricating oil pump, oil plate heat exchanger, high-temperature water outlet cylinder, low-temperature water outlet cylinder and instrument rack are equipped with assembly mechanism, the assembly mechanism is connected with base frame, the bottom of slide arm is connected with slide plate.The assembly platform for medium-speed diesel generator set, through the assembly mechanism of additional, machine set and base frame can be quickly loaded and unloaded, in turn make single machine set when damaged can be quickly removed from the top of base frame and maintain, in turn reduce the disassembly step of machine set, improve the repair speed of machine set, so that the practicability of device overall is greatly improved.

Description

Technical Field

[0001] This invention relates to the field of diesel generator set assembly platform technology, specifically an assembly platform for medium-speed diesel generator sets. Background Technology

[0002] When 8000kW–12000kW diesel generator sets (hereinafter referred to as the units) are installed on ships or used as land-based power plants, the various auxiliary equipment of the units are usually distributed in the engine room or auxiliary rooms. These auxiliary equipment (such as cooling systems, fuel systems, control systems, etc.) are typically not integrated but dispersed. This dispersion increases the complexity of assembly and maintenance. Due to the dispersed nature of the auxiliary equipment, numerous steps are required during assembly to ensure the correct connection and configuration of all components. This results in a time-consuming and error-prone assembly process. When a component inside the unit fails, it requires a series of separate steps to disassemble and repair that component. This disassembly and maintenance process can be very time-consuming, leading to delays in the overall service life of the unit. Summary of the Invention

[0003] (a) Technical problems to be solved

[0004] To address the shortcomings of existing technologies, this invention provides an assembly platform for medium-speed diesel generator sets, improving the design of the generator sets to solve the aforementioned technical problems.

[0005] (II) Technical Solution

[0006] To achieve the above objectives, the present invention provides the following technical solution:

[0007] An assembly platform for a medium-speed diesel generator set includes: a base frame, a self-cleaning oil filter, a pre-lubricating oil pump, a lubricating oil plate heat exchanger, a high-temperature water outlet, a low-temperature water outlet, and an instrument frame. The bottom of the self-cleaning oil filter, the pre-lubricating oil pump, the lubricating oil plate heat exchanger, the high-temperature water outlet, the low-temperature water outlet, and the instrument frame are all equipped with an assembly mechanism, which is connected to the base frame.

[0008] The bottom of the self-cleaning oil filter is connected to the cooling water outlet of the carburetor cooler, and the other end of the bottom of the self-cleaning oil filter is connected to the drain port of the self-cleaning filter. The top two ends of the base frame are respectively equipped with a lubricating oil thermostatic valve and a pre-lubricating oil pump filter. The exterior of the pre-lubricating oil pump filter is equipped with a carburetor cooling water inlet. The left side of the self-cleaning oil filter is equipped with a main lubricating oil outlet, and the other end of the self-cleaning oil filter is equipped with a main lubricating oil inlet.

[0009] Preferably, the low-temperature water outlet is equipped with a second water pipe at both ends of its exterior, and a low-temperature water degassing cylinder water inlet is installed at the top of the low-temperature water outlet. The second water pipe facilitates water inlet and outlet, and the low-temperature water degassing cylinder water inlet facilitates water replenishment into the low-temperature water outlet.

[0010] Preferably, both ends of the high-temperature water outlet cylinder are connected to a first water pipe, and the top of the high-temperature water outlet cylinder is equipped with a high-temperature water degassing cylinder water inlet. The two first water pipes facilitate water inlet and outlet.

[0011] Preferably, the assembly mechanism includes an assembly frame and a sliding arm, and the assembly frame is connected to the base frame. The assembly frame can be fixed to the top of the base frame, and the sliding arm can be quickly slidably fixed inside the assembly frame.

[0012] Preferably, the assembly frame has a slot inside, and an assembly groove is formed at the bottom of the inner side of the slot. The slot allows the sliding arm to slide inside the assembly frame, and the assembly groove can limit the T-shaped plate.

[0013] Preferably, a sliding plate is connected to the bottom of the sliding arm, and a T-shaped plate is slidably connected to the outside of the sliding arm. A spring is connected between the T-shaped plate and the sliding arm. The spring can drive the T-shaped plate to return to its original position after movement. At the same time, the bottom of the T-shaped plate is designed with a slope, which facilitates the T-shaped plate to be driven upward by the inner bottom of the assembly frame and inserted into the assembly slot.

[0014] (III) Beneficial Effects

[0015] Compared with the prior art, the present invention provides an assembly platform for medium-speed diesel generator sets, which has the following advantages:

[0016] This assembly platform for medium-speed diesel generator sets features a self-cleaning oil filter, a pre-lubricating oil pump, a plate heat exchanger, a high-temperature water outlet, a low-temperature water outlet, and an instrument rack mounted on top of the base frame. This facilitates the assembly and transportation of the generator set during use. Furthermore, the added assembly mechanism allows for quick assembly and disassembly of the generator set from the base frame. This enables rapid disassembly and maintenance of individual generator sets from the top of the base frame in case of damage, reducing disassembly steps, increasing maintenance speed, and significantly improving the overall practicality of the system. Attached Figure Description

[0017] Figure 1 This is a front view of the present invention;

[0018] Figure 2 This is a schematic diagram of the bottom of the present invention;

[0019] Figure 3 This is a front view of the assembly mechanism of the present invention;

[0020] Figure 4 This is a front sectional view of the assembly frame of the present invention;

[0021] Figure 5 This is a front sectional view of the sliding arm of the present invention;

[0022] Figure 6 This is a system flowchart of the present invention.

[0023] In the diagram: 1. Base frame; 11. Lubricating oil thermostatic valve; 12. Pre-lubricating oil pump pre-filter; 13. Main lubricating oil outlet; 131. Main lubricating oil inlet; 14. Carburetor cooling water inlet; 2. Lubricating oil self-cleaning filter; 21. Self-cleaning filter drain port; 22. Carburetor cooling water outlet; 3. Pre-lubricating oil pump; 4. Lubricating oil plate heat exchanger; 5. High-temperature water outlet; 51. First water pipe; 52. High-temperature water degassing cylinder water inlet; 6. Low-temperature water outlet; 61. Second water pipe; 62. Low-temperature water degassing cylinder water inlet; 7. Instrument rack; 8. Assembly mechanism; 81. Assembly rack; 82. Sliding arm; 83. Slot; 84. Assembly slot; 85. Slide plate; 86. T-shaped plate; 87. Spring. Detailed Implementation

[0024] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0025] This invention provides a technical solution; please refer to [link / reference]. Figure 1 and Figure 2 An assembly platform for a medium-speed diesel generator set includes: a base frame 1, a self-cleaning oil filter 2, a pre-lubricating oil pump 3, a lubricating oil plate heat exchanger 4, a high-temperature water outlet 5, a low-temperature water outlet 6, and an instrument frame 7. Assembly mechanisms 8 are mounted at the bottom of the self-cleaning oil filter 2, the pre-lubricating oil pump 3, the lubricating oil plate heat exchanger 4, the high-temperature water outlet 5, the low-temperature water outlet 6, and the instrument frame 7. The assembly mechanisms 8 are connected to the base frame 1. Second water pipes 61 are mounted at both ends of the low-temperature water outlet 6, and a low-temperature water degassing inlet 62 is mounted at the top of the low-temperature water outlet 6. The second water pipes 61 facilitate water inlet and outlet, and the low-temperature water degassing inlet 62 facilitates water replenishment into the low-temperature water outlet 6. First water pipes 51 are connected to both ends of the high-temperature water outlet 5, and a high-temperature water degassing inlet 52 is mounted at the top of the high-temperature water outlet 5. The two first water pipes 51 facilitate water inlet and outlet.

[0026] Please see Figure 6The bottom of the self-cleaning oil filter 2 is connected to the carburetor coolant outlet 22, and the other end of the bottom of the self-cleaning oil filter 2 is connected to the self-cleaning filter drain port 21. The top two ends of the base frame 1 are respectively equipped with a lubricating oil thermostatic valve 11 and a pre-lubricating oil pump pre-filter 12. The exterior of the pre-lubricating oil pump pre-filter 12 is equipped with a carburetor coolant inlet 14. The left side of the self-cleaning oil filter 2 is equipped with a main lubricating oil outlet 13, and the other end of the self-cleaning oil filter 2 is equipped with a main lubricating oil inlet 131. The base frame 1 can self-clean the lubricating oil. The device supports and assembles components 2, 3, 4, 5, 6, and 7, including a pre-lubricating oil pump, a plate heat exchanger, a high-temperature water outlet, a low-temperature water outlet, and an instrument frame. The pre-lubricating oil pump is used for filtering and driving the lubricating oil. The plate heat exchanger is used for heat exchange and cooling of the lubricating oil. The high-temperature water outlet is used for venting high-temperature water, and the low-temperature water outlet is used for venting low-temperature water. The instrument frame displays data from the self-cleaning oil filter, the pre-lubricating oil pump, the plate heat exchanger, the high-temperature water outlet, the low-temperature water outlet, and the instrument frame.

[0027] Please see Figure 3 , Figure 4 and Figure 5 The assembly mechanism 8 includes an assembly frame 81 and a sliding arm 82. The assembly frame 81 is connected to the base frame 1 and can be fixed to the top of the base frame 1. The sliding arm 82 can be quickly slidably fixed inside the assembly frame 81. The assembly frame 81 has a slot 83 inside and an assembly groove 84 on the bottom inner side of the slot 83. The slot 83 allows the sliding arm 82 to slide inside the assembly frame 81. The assembly groove 84 can limit the T-shaped plate 86. The bottom of the sliding arm 82 is connected to a sliding plate 85, and the outside of the sliding arm 82 is slidably connected to the T-shaped plate 86. A spring 87 is connected between the T-shaped plate 86 and the sliding arm 82. The spring 87 can drive the T-shaped plate 86 to return to its original position after movement. At the same time, the bottom of the T-shaped plate 86 is designed with a slope, which facilitates the T-shaped plate 86 to be driven upward by the bottom inner side of the assembly frame 81 and then inserted into the assembly groove 84.

[0028] This solution first connects the self-cleaning oil filter 2, pre-lubricating oil pump 3, lubricating oil plate heat exchanger 4, high-temperature water outlet 5, low-temperature water outlet 6, and instrument frame 7 to multiple sliding arms 82. The assembly frame 81 is welded to the top of the base frame 1. The sliding arms 82 are slidably inserted into the slots 83. The T-shaped plate 86 is pulled into the assembly slot 84 by the spring 87. Then, the sliding arms 82 are fixed inside the assembly frame 81 to complete the assembly of the unit. At the same time, the position of the T-shaped plate 86 can be further defined by bolts and pins, thereby increasing the stability of the self-cleaning oil filter 2, pre-lubricating oil pump 3, lubricating oil plate heat exchanger 4, high-temperature water outlet 5, low-temperature water outlet 6, and instrument frame 7 during assembly.

[0029] The lubricating oil self-cleaning filter 2, pre-lubricating oil pump 3, lubricating oil plate heat exchanger 4, high-temperature water outlet 5, low-temperature water outlet 6, and instrument rack 7 are arranged on the top of the base frame 1, which facilitates the assembly and transportation of the unit during use. At the same time, through the added assembly mechanism 8, the damaged unit can be quickly disassembled and maintained, thereby reducing the disassembly steps of the unit, increasing the maintenance speed of the unit, and thus greatly improving the overall practicality of the device.

[0030] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0031] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An assembly platform for a medium-speed diesel generator set, comprising: The base frame (1), lubricating oil self-cleaning filter (2), pre-lubricating oil pump (3), lubricating oil plate heat exchanger (4), high-temperature water outlet (5), low-temperature water outlet (6) and instrument frame (7) are characterized in that: the bottom of the lubricating oil self-cleaning filter (2), pre-lubricating oil pump (3), lubricating oil plate heat exchanger (4), high-temperature water outlet (5), low-temperature water outlet (6) and instrument frame (7) are all equipped with an assembly mechanism (8), and the assembly mechanism (8) is connected to the base frame (1); The bottom of the self-cleaning oil filter (2) is connected to the cooling water outlet (22) of the carburetor cooler, and the other end of the bottom of the self-cleaning oil filter (2) is connected to the self-cleaning filter drain port (21). The top two ends of the base frame (1) are respectively equipped with a lubricating oil thermostatic valve (11) and a pre-lubricating oil pump pre-filter (12), and the exterior of the pre-lubricating oil pump pre-filter (12) is equipped with a carburetor cooling water inlet (14). The left side of the self-cleaning oil filter (2) is equipped with a main lubricating oil outlet (13), and the other end of the self-cleaning oil filter (2) is equipped with a main lubricating oil inlet (131).

2. The assembly platform for a medium-speed diesel generator set according to claim 1, characterized in that: The low-temperature water outlet cylinder (6) is equipped with a second water pipe (61) at both ends of its exterior, and a low-temperature water degassing cylinder water inlet (62) is installed at the top of the low-temperature water outlet cylinder (6).

3. The assembly platform for a medium-speed diesel generator set according to claim 1, characterized in that: The high-temperature water outlet cylinder (5) is connected to a first water pipe (51) at both ends of its exterior, and a high-temperature water degassing cylinder water inlet (52) is installed on the top of the high-temperature water outlet cylinder (5).

4. The assembly platform for a medium-speed diesel generator set according to claim 1, characterized in that: The assembly mechanism (8) includes an assembly frame (81) and a sliding arm (82), and the assembly frame (81) is connected to the base frame (1).

5. An assembly platform for a medium-speed diesel generator set according to claim 4, characterized in that: The assembly frame (81) has a slot (83) inside, and an assembly groove (84) is provided on the bottom inner side of the slot (83).

6. An assembly platform for a medium-speed diesel generator set according to claim 4, characterized in that: The bottom of the sliding arm (82) is connected to a sliding plate (85), and a T-shaped plate (86) is slidably connected to the outside of the sliding arm (82). A spring (87) is connected between the T-shaped plate (86) and the sliding arm (82).

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