A washing tank with cleaning function for hot-dip galvanized steel strip production and its usage method
By introducing a multi-directional cleaning design with oscillating washing components and spray pipes into the washing tank, as well as magnetically driven filter plate vibration, the problem of poor cleaning effect of existing washing tanks is solved, achieving efficient surface cleaning of the belt and automatic anti-clogging of the filter structure.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- JIANGSU LINGRUIYONG HEAVY IND EQUIP CO LTD
- Filing Date
- 2026-03-13
- Publication Date
- 2026-06-02
AI Technical Summary
The existing hot-dip galvanized steel strip production water washing tanks have a single rinsing direction, which cannot effectively remove stains from the surface of the strip and has limited cleaning effect.
A water washing tank with a swing washing component and a spray pipe was designed. The spray pipe is driven to swing and rotate by a lifting adjustment seat, and the filter plate is shaken by magnetic force to achieve multi-directional cleaning and automatic anti-clogging function.
It improves the cleaning effect of hot-dip galvanized steel strip, ensures that stains on the strip surface are completely removed, and realizes automatic cleaning of the filter structure to prevent clogging.
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Figure CN122125007A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the technical field, specifically to a washing tank with cleaning function for hot-dip galvanized steel strip production and its usage method. Background Technology
[0002] Hot-dip galvanized steel strip is widely used in many fields such as construction, automobile manufacturing, and home appliances due to its excellent corrosion resistance and long service life. In the production process of hot-dip galvanized steel strip, the cleaning process plays a crucial role, and the water washing tank is the core equipment of the cleaning process. However, the existing water washing tanks used in the production of hot-dip galvanized steel strip still have some shortcomings.
[0003] Existing technology (Chinese Patent No. CN210160034U, Publication Date: 2020-03-20) discloses a steel belt cleaning and circulating water washing device, including a washing tank. A water storage tank is located directly below the washing tank. The left and right ends of the water storage tank are connected to water pump one and water pump two via water pipes. A diversion pipe is fixedly connected to the outlet of water pump two. Steel pipe one and steel pipe two are installed sequentially from top to bottom inside the washing tank. Water pump one and steel pipe one, and diversion pipe and steel pipe two are connected to each other via hose one and hose two, respectively. This steel belt cleaning and circulating water washing device, with the cooperation of the water storage tank and the two water pumps, can extract and reuse the washed water, improving water utilization and avoiding water waste. At the same time, through the combined use of two sets of horizontal cylinders, the two steel pipes one can be pushed to move back and forth in the horizontal plane, thereby thoroughly cleaning the surface of the moving steel belt. Furthermore, the addition of water spray nozzle two can clean the sides of the moving steel belt. The prior art (Chinese patent publication number: CN217922369U, published on 2022-11-29) discloses a cleaning device for electroplating steel strips. The cleaning tank includes a chemical degreasing tank, a first descaling tank, a first water washing tank, a cathode degreasing tank, an anode degreasing tank, a second water washing tank, an acid pickling tank, a second descaling tank, and a second water washing tank. The first and second descaling tanks are respectively equipped with a first descaling component and a second descaling component. The first descaling component includes a first scraper and a first sponge arranged opposite each other, and the first scraper and the first sponge form a first clamping part. The second descaling component includes a second sponge and a third sponge arranged opposite each other, and the second sponge and the third sponge form a second clamping part. The first clamping part and the second clamping part respectively clamp the upper and lower surfaces of the steel strip. Although existing hot-dip galvanized steel strip production water washing tanks use spray rinsing to clean the steel strips, the rinsing direction is unidirectional and cannot effectively wash away stains on the surface of the strip, resulting in limited cleaning effect. Summary of the Invention
[0004] The purpose of this invention is to provide a production water washing tank for hot-dip galvanized steel strip with cleaning function and a method of using it, so as to solve the problem mentioned in the background art that the current production water washing tanks for hot-dip galvanized steel strip on the market have a single rinsing direction, cannot effectively rinse and remove stains on the surface of the strip, and have limited cleaning effect.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a washing tank for hot-dip galvanized steel strip production with cleaning function, comprising a tank body for cleaning the steel strip, a circulating water pump fixedly installed below the tank body, and a water supply pipe connected to the output end of the circulating water pump, a motor fixedly installed on the tank body, and a swing washing assembly for swinging the steel strip installed on the inner side of the tank body, a guide roller rotatably installed on the inner side of the tank body, and a tensioning assembly for adjusting the tension of the steel strip also provided on the inner side of the tank body, a movable pipe rotatably installed on the tank body, and spray pipes symmetrically installed on the movable pipe, with rinsing nozzles installed on the spray pipes, and the spray pipes being driven to swing by a transmission assembly during the swing washing assembly's swinging process, and a filter plate that can be elastically lifted and lowered on the inner side of the tank body.
[0006] Preferably, the swivel washing assembly includes a first guide rail symmetrically fixedly installed on the inner wall of the tank, and a lifting adjustment seat is vertically slidably installed on the first guide rail. A drive disk is fixedly installed at the output end of the motor, and a connecting rod is hinged between the edge of the drive disk and the side wall of the lifting adjustment seat. During the rotation of the drive disk, the lifting adjustment seat is driven to reciprocate up and down on the first guide rail through the connecting rod.
[0007] Preferably, two limiting rollers are installed in parallel rotation on the lifting adjustment seat, and the limiting rollers are located below the water surface in the tank. The steel belt passes between the two limiting rollers, and the lifting adjustment seat drives the steel belt to swing through the limiting rollers.
[0008] Preferably, the tensioning assembly includes two second guide rails symmetrically fixedly installed on the inner wall of the tank, and a lifting block is slidably installed on the inner side of the second guide rail. A first spring is fixedly connected between the lower ends of the lifting block and the second guide rail, and a tensioning roller is rotatably connected between the two lifting blocks. The tensioning roller is attached to and supported on the outer side of the steel strip.
[0009] Preferably, the movable tube is rotatably connected to the inner side of the tank, and the upper end of the movable tube is rotatably connected to the water supply pipe in a sealed manner. The transmission component includes a winding wheel fixedly installed on the outer side of the upper end of the movable tube, and a traction cable is wound around the outer side of the winding wheel. The other end of the traction cable is fixedly connected to the upper end of the lifting adjustment seat, and the movable tube is rotated and adjusted by pulling the traction cable during the lifting and adjusting process of the lifting adjustment seat.
[0010] Preferably, two spray pipes are fixedly connected to the movable pipe, and the two spray pipes are located above and below the steel strip, respectively.
[0011] Preferably, the spray pipe is uniformly and fixedly connected with rinsing nozzles, and the rinsing nozzles are arranged at an angle and facing the surface of the steel strip. At the same time, the rotating pipe drives the rinsing nozzles to uniformly rinse the surface of the steel strip.
[0012] Preferably, a second spring is fixedly connected between the filter plate and the tank, and the filter plate is inclined. A first magnetic block is fixedly installed at the lower end of the lifting adjustment seat, and a second magnetic block is fixedly installed on the upper surface of the filter plate. The first magnetic block and the second magnetic block are positioned vertically corresponding to each other, and the magnetic poles of the opposite sides of the first magnetic block and the second magnetic block are opposite.
[0013] A method for using a washing tank with cleaning function in the production of hot-dip galvanized steel strips, the specific steps of which are as follows: S1. The hot-dip galvanized steel strip is attached to the limiting roller, guide roller and tension roller for conveying, so that the steel strip at the limiting roller is immersed in water. Then the motor is started to drive the lifting adjustment seat to reciprocate to wash the steel strip. At the same time, the tension roller is elastically adjusted to ensure the conveying tension of the steel strip. S2. When the lifting adjustment seat moves up and down, it drives the spray pipe to rotate and swing back and forth, and washes the upper and lower surfaces of the steel strip evenly through the flushing nozzle. S3. When the lifting adjustment seat moves up and down, the first magnetic block at its lower end will generate a magnetic force with the second magnetic block on the filter plate, thereby driving the filter plate to vibrate elastically, thus achieving automatic cleaning and anti-clogging.
[0014] Compared with the prior art, the beneficial effects of the present invention are: the production water washing tank and usage method of the hot-dip galvanized steel strip with cleaning function adopts multiple cleaning methods, which effectively ensures the cleaning effect of the hot-dip galvanized steel strip, and can automatically clean the filter structure to achieve anti-clogging. The specific contents are as follows; 1. Equipped with a lifting adjustment seat and a limit roller, when the motor is started, the motor can drive the lifting adjustment seat to reciprocate on the first guide rail through the drive plate and connecting rod, and then the steel belt can be reciprocated by the limit roller, thereby realizing the swing washing, which effectively improves the cleaning effect during immersion cleaning. 2. It is equipped with a movable pipe and a spray pipe. As the lifting and adjusting seat is raised and lowered, the lifting and adjusting seat can pull the traction cable. At this time, the traction cable can pull the movable pipe, which will drive the spray pipe to rotate and swing back and forth, ensuring that the washing nozzle can fully wash the upper and lower surfaces of the steel strip. 3. It is equipped with a filter plate, a second spring, a first magnetic block and a second magnetic block. As the lifting adjustment seat is adjusted up and down, when the first magnetic block at the lower end of the lifting adjustment seat approaches the second magnetic block on the filter plate, the filter plate will vibrate elastically under the action of magnetic force, so as to achieve automatic cleaning and anti-clogging. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the main structure of the present invention; Figure 2 This is a schematic diagram of the rear view structure of the present invention; Figure 3 This is a top view of the structure of the present invention; Figure 4 This is a schematic diagram of the main cross-sectional structure of the present invention; Figure 5 For the present invention Figure 4 Enlarged structural diagram at point A in the middle; Figure 6 This is a schematic diagram of the connection structure between the motor and the lifting adjustment seat of the present invention; Figure 7 This is a schematic diagram of the spray pipe installation structure of the present invention; Figure 8 This is a schematic diagram of the connection structure between the active pipe and the spray pipe of the present invention.
[0016] In the diagram: 1. Tank; 2. Circulating water pump; 3. Water supply pipe; 4. Motor; 5. Drive disc; 6. First guide rail; 7. Lifting adjustment seat; 8. Limiting roller; 9. Connecting rod; 10. Guide roller; 11. Second guide rail; 12. Lifting block; 13. Tensioning roller; 14. First spring; 15. Movable pipe; 16. Spray pipe; 17. Flushing nozzle; 18. Traction cable; 19. Filter plate; 20. Second spring; 21. First magnetic block; 22. Second magnetic block. Detailed Implementation
[0017] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0018] Example 1: Existing hot-dip galvanized steel strip production washing tanks mostly use a simple immersion and rinsing process, which fails to adequately remove impurities from the outer side of the strip. To solve this technical problem, this example discloses the following technical content. Please refer to [link / reference]. Figures 1-4 and Figures 6-8As shown; a washing tank for hot-dip galvanized steel strip production with cleaning function includes a tank body 1 for cleaning steel strip, a circulating water pump 2 fixedly installed at the bottom of the tank body 1, and a water supply pipe 3 connected to the output end of the circulating water pump 2, a motor 4 fixedly installed on the tank body 1, and a swing washing component for swinging the steel strip is installed on the inner side of the tank body 1, a guide roller 10 is rotatably installed on the inner side of the tank body 1, and a tensioning component for adjusting the tension of the steel strip is also provided on the inner side of the tank body 1, a movable pipe 15 is rotatably installed on the tank body 1, and spray pipes 16 are symmetrically installed on the movable pipe 15, and rinsing nozzles 17 are installed on the spray pipes 16. At the same time, the swing washing component drives the spray pipes 16 to swing through the transmission component during the swinging process, and a filter plate 19 with elastic lifting is provided on the inner side of the tank body 1.
[0019] The oscillating washing assembly includes a first guide rail 6 symmetrically fixedly installed on the inner wall of the tank 1, and a lifting adjustment seat 7 vertically slidably installed on the first guide rail 6. A drive disc 5 is fixedly installed at the output end of the motor 4. A connecting rod 9 is hinged between the edge of the drive disc 5 and the side wall of the lifting adjustment seat 7. During the rotation of the drive disc 5, the lifting adjustment seat 7 is driven to reciprocate up and down on the first guide rail 6 through the connecting rod 9. Two limit rollers 8 are rotatably installed parallel to each other on the lifting adjustment seat 7. The limit rollers 8 are located below the water surface in the tank 1, and the steel belt passes between the two limit rollers 8. At the same time, the lifting adjustment seat 7 drives the steel belt to oscillate through the limit rollers 8. The tensioning assembly includes two second guide rails 11 symmetrically fixedly installed on the inner wall of the tank 1. A lifting block 12 is slidably installed on the inner side of the second guide rail 11. A first spring 14 is fixedly connected between the lower ends of the lifting block 12 and the second guide rail 11. A tensioning roller 13 is rotatably connected between the two lifting blocks 12. The tensioning roller 13 is attached to and supported on the outside of the steel belt.
[0020] The produced hot-dip galvanized steel strip is conveyed by the limiting roller 8, guide roller 10, and tension roller 13, so that the hot-dip galvanized steel strip at the limiting roller 8 is immersed in the cleaning water. As the hot-dip galvanized steel strip is conveyed, the processed hot-dip galvanized steel strip can continuously enter the inner side of the tank 1. Then, the motor 4 is started, which drives the drive disc 5 to rotate. The drive disc 5 drives the lifting adjustment seat 7 to move up and down on the first guide rail 6 through the connecting rod 9. At this time, the two limiting rollers 8 on the lifting adjustment seat 7 can swing back and forth on the hot-dip galvanized steel strip passing between them, thereby accelerating the water flow to wash away impurities on the surface of the hot-dip galvanized steel strip. The swing washing method can effectively improve the cleaning effect. As the hot-dip galvanized steel strip swings, the tension roller 13 will drive the lifting block 12 to move up and down on the inner side of the second guide rail 11 and squeeze the first spring 14, so that the tension roller 13 can adjust the tension of the hot-dip galvanized steel strip, avoiding the pulling and loosening of the hot-dip galvanized steel strip during the swing, and ensuring the conveying stability of the hot-dip galvanized steel strip.
[0021] The movable tube 15 is rotatably connected to the inner side of the tank 1, and the upper end of the movable tube 15 is rotatably connected to the water supply pipe 3 in a sealed manner. The transmission component includes a winding wheel fixedly installed on the outer side of the upper end of the movable tube 15. At the same time, a traction cable 18 is wound around the outer side of the winding wheel. The other end of the traction cable 18 is fixedly connected to the upper end of the lifting adjustment seat 7. During the lifting adjustment of the lifting adjustment seat 7, the movable tube 15 is rotated and adjusted by pulling the traction cable 18. Two spray pipes 16 are fixedly connected to the movable tube 15, and the two spray pipes 16 are located above and below the steel strip respectively. A rinsing nozzle 17 is evenly fixedly connected to the spray pipe 16. The rinsing nozzle 17 is set at an angle and faces the surface of the steel strip. At the same time, during the rotation of the movable tube 15, the rinsing nozzle 17 is driven to rinse the surface of the steel strip evenly.
[0022] Start the circulating water pump 2 so that it can deliver the filtered cleaning water to the water supply pipe 3, and then enter the movable pipe 15 and the spray pipe 16 through the water supply pipe 3, so that the rinsing nozzle 17 can rinse the upper and lower surfaces of the hot-dip galvanized steel strip. As the lifting adjustment seat 7 is raised and lowered, it will pull the traction cable 18 fixedly connected to its top, so that the traction cable 18 can pull the movable pipe 15 to rotate. At this time, the movable pipe 15 drives the spray pipe 16 to rotate and swing back and forth, so that the rinsing nozzle 17 can rinse the residual impurities on the hot-dip galvanized steel strip to the side, further improving the cleaning effect on the surface of the hot-dip galvanized steel strip.
[0023] Example 2: The technical content disclosed in this example is a further improvement based on Example 1. Existing hot-dip galvanized steel strip production water washing tanks are inconvenient to automatically clean the filter structure inside the tank during use, making them prone to clogging and affecting the recycling of washing water. To further solve this technical problem, this example discloses the following technical content: Figures 4-5 As shown; A second spring 20 is fixedly connected between the filter plate 19 and the tank 1, and the filter plate 19 is set in an inclined position. A first magnetic block 21 is fixedly installed at the lower end of the lifting adjustment seat 7, and a second magnetic block 22 is fixedly installed on the upper surface of the filter plate 19. The positions of the first magnetic block 21 and the second magnetic block 22 are arranged vertically and vertically, and the magnetic poles of the opposite surfaces of the first magnetic block 21 and the second magnetic block 22 are opposite.
[0024] During the cleaning process, the filter plate 19 can filter the washed-off impurities, ensuring that the circulating water pump 2 can draw clean water and avoid blockage in the subsequent pipeline. At the same time, as the lifting adjustment seat 7 is raised and lowered, the first magnetic block 21 at the lower end of the lifting adjustment seat 7 will move back and forth towards the second magnetic block 22, causing the filter plate 19 to shake under the action of the magnetic force in conjunction with the second spring 20. Since the filter plate 19 is set at an angle, the filtered impurities can be collected to the lower end of the filter plate 19 during the shaking process, thereby achieving the purpose of automatic cleaning and effectively preventing the filter plate 19 from becoming blocked.
[0025] In the description of this invention, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the invention. Furthermore, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0026] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.
Claims
1. A production water washing tank for hot-dip galvanized steel strip with cleaning function, comprising a tank body (1) for cleaning steel strip, wherein a circulating water pump (2) is fixedly installed below the tank body (1), and the output end of the circulating water pump (2) is connected to a water supply pipe (3). Its features are, A motor (4) is fixedly installed on the tank (1), and a swing washing assembly for swinging the steel belt is installed on the inner side of the tank (1). A guide roller (10) is rotatably installed on the inner side of the tank (1), and a tensioning assembly for adjusting the tension of the steel belt is also provided on the inner side of the tank (1). A movable pipe (15) is rotatably installed on the tank (1), and spray pipes (16) are symmetrically installed on the movable pipe (15). A rinsing nozzle (17) is installed on the spray pipe (16). At the same time, the swing washing assembly drives the spray pipe (16) to swing through the transmission assembly during the swing process. A filter plate (19) with elastic lifting is provided on the inner side of the tank (1).
2. The washing tank for hot-dip galvanized steel strip production with cleaning function according to claim 1, characterized in that: The swivel washing assembly includes a first guide rail (6) symmetrically fixedly installed on the inner wall of the tank (1), and a lifting adjustment seat (7) is vertically slidably installed on the first guide rail (6). A drive disc (5) is fixedly installed at the output end of the motor (4). A connecting rod (9) is hinged between the edge of the drive disc (5) and the side wall of the lifting adjustment seat (7). During the rotation of the drive disc (5), the lifting adjustment seat (7) is driven to reciprocate up and down on the first guide rail (6) through the connecting rod (9).
3. The production water washing tank for hot-dip galvanized steel strip with cleaning function according to claim 2, characterized in that: Two limit rollers (8) are installed in parallel rotation on the lifting adjustment seat (7), and the limit rollers (8) are located below the water surface in the tank (1). The steel belt passes between the two limit rollers (8), and the lifting adjustment seat (7) drives the steel belt to swing through the limit rollers (8).
4. The washing tank for hot-dip galvanized steel strip production with cleaning function according to claim 1, characterized in that: The tensioning assembly includes two second guide rails (11) symmetrically fixedly installed on the inner wall of the groove (1), and a lifting block (12) is slidably installed on the inner side of the second guide rail (11). A first spring (14) is fixedly connected between the lifting block (12) and the lower end of the second guide rail (11). At the same time, a tensioning roller (13) is rotatably connected between the two lifting blocks (12). The tensioning roller (13) is attached to and supported on the outside of the steel strip.
5. A production water washing tank for hot-dip galvanized steel strip with cleaning function according to claim 1, characterized in that: The movable tube (15) is elastically rotatably connected to the inner side of the tank (1), and the upper end of the movable tube (15) and the water supply pipe (3) are sealed and rotatably connected. The transmission assembly includes a winding wheel fixedly installed on the outer side of the upper end of the movable tube (15), and a traction cable (18) is wound around the outer side of the winding wheel. The other end of the traction cable (18) is fixedly connected to the upper end of the lifting adjustment seat (7), and the movable tube (15) is rotated and adjusted by the traction cable (18) during the lifting adjustment process of the lifting adjustment seat (7).
6. A washing tank for hot-dip galvanized steel strip production with cleaning function according to claim 1, characterized in that: Two spray pipes (16) are fixedly connected to the movable pipe (15), and the two spray pipes (16) are located above and below the steel strip respectively.
7. A washing tank for hot-dip galvanized steel strip production with cleaning function according to claim 6, characterized in that: The spray pipe (16) is uniformly connected to the flushing nozzles (17), and the flushing nozzles (17) are set at an angle and face the surface of the steel strip. At the same time, the rotating pipe (15) drives the flushing nozzles (17) to uniformly flush the surface of the steel strip.
8. A washing tank for hot-dip galvanized steel strip production with cleaning function according to claim 2, characterized in that: A second spring (20) is fixedly connected between the filter plate (19) and the tank (1), and the filter plate (19) is set in an inclined position. A first magnetic block (21) is fixedly installed at the lower end of the lifting adjustment seat (7), and a second magnetic block (22) is fixedly installed on the upper surface of the filter plate (19). The positions of the first magnetic block (21) and the second magnetic block (22) are arranged vertically and vertically, and the magnetic poles of the opposite surfaces of the first magnetic block (21) and the second magnetic block (22) are opposite.
9. A washing tank for hot-dip galvanized steel strip production with cleaning function according to claim 1, characterized in that, The instructions for using the water washing tank were also disclosed, and the specific steps are as follows: S1. The hot-dip galvanized steel strip is attached to the limiting roller (8), the guide roller (10) and the tension roller (13) for conveying, so that the steel strip at the limiting roller (8) is submerged in water. Then the motor (4) is started to drive the lifting adjustment seat (7) to reciprocate to achieve the swaying and washing of the steel strip. At the same time, the tension roller (13) is elastically adjusted to ensure the conveying tension of the steel strip. S2. When the lifting adjustment seat (7) moves up and down, it drives the spray pipe (16) to rotate and swing back and forth, and uses the flushing nozzle (17) to evenly swing and flush the upper and lower surfaces of the steel strip. S3. When the lifting adjustment seat (7) moves up and down, the first magnetic block (21) at its lower end will generate a magnetic force with the second magnetic block (22) on the filter plate (19), thereby driving the filter plate (19) to vibrate elastically, thus achieving automatic cleaning and anti-clogging.
Citation Information
Patent Citations
Steel belt cleaning circulating washing device
CN210160034U
Cleaning device for steel strip electroplating and electroplating equipment
CN217922369U