A method for producing a copper alloy wire

Abstract

This application relates to the field of copper alloy preparation technology, and particularly to a method for preparing copper alloy wire. The method includes: obtaining desired performance information of the copper alloy wire to be produced; obtaining a parameter adjustment strategy; obtaining target operating parameter information based on the desired performance information and the parameter adjustment strategy; and controlling the copper alloy wire preparation equipment to perform production operations based on the target operating parameter information. This method, by obtaining the desired performance of the copper alloy wire to be produced and the parameter adjustment strategy, determines the way to adjust the copper alloy wire preparation equipment, thereby obtaining the target operating parameters that can produce the copper alloy wire, and controlling the copper alloy wire preparation equipment to perform production. This enables personalized customized production of copper alloy wire, improves the stability and consistency of product quality, reduces trial and error and manual adjustment time, quickly adjusts the equipment's production parameters, improves production efficiency, reduces scrap rate, and thus reduces production costs.

Description

Technical Field

[0001] This application belongs to the field of copper alloy preparation technology, and particularly relates to a method for preparing copper alloy wire. Background Technology

[0002] Copper alloy wire is an alloy wire made of copper as the base and one or more other elements added. Copper alloy wire has better conductivity, strength and other properties than copper wire.

[0003] In existing copper alloy preparation technologies, operators can set different equipment operating parameters to control the preparation of various copper alloy wires. However, for specially customized copper alloy wires, operators cannot accurately adjust the equipment operating parameters to produce copper alloy wires that meet specific requirements. Summary of the Invention

[0004] This application provides a method for preparing copper alloy wire, which can solve the technical problem that it is impossible to accurately adjust the equipment operating parameters for production of specially customized copper alloy wire.

[0005] In a first aspect, embodiments of this application provide a method for preparing copper alloy wire, applied to a copper alloy wire preparation apparatus; the method for preparing copper alloy wire includes: Obtain the desired performance information for the copper alloy wire to be manufactured; A parameter adjustment strategy is obtained; wherein the parameter adjustment strategy is used to determine the priority of implementing the adjustment method; the adjustment method is a method used to adjust the performance of the copper alloy wire; Based on the desired performance information and the parameter adjustment strategy, target operating parameter information is obtained; wherein, the target operating parameter information is used to represent the equipment parameters that enable the copper alloy wire preparation equipment to produce copper alloy wires that meet the desired performance information; Based on the target operating parameter information, the equipment for preparing the copper alloy wire is controlled to perform production operations.

[0006] The technical solutions described in this application embodiment have at least the following technical effects: This method involves acquiring the desired performance information of the copper alloy wire to be produced; obtaining a parameter adjustment strategy; whereby the parameter adjustment strategy is used to determine the priority of the adjustment methods; obtaining target operating parameter information based on the desired performance information and the parameter adjustment strategy; and controlling the copper alloy wire preparation equipment to perform production operations based on the target operating parameter information. By acquiring the desired performance of the copper alloy wire to be produced and the parameter adjustment strategy, this method determines the adjustment method for the copper alloy wire preparation equipment, thereby obtaining the target operating parameters that can produce the copper alloy wire, and controlling the copper alloy wire preparation equipment to perform production. This enables personalized customized production of copper alloy wire, improves the stability and consistency of product quality, reduces trial and error and manual adjustment time, quickly adjusts the production parameters of the equipment, improves production efficiency, reduces scrap rate, and thus reduces production costs.

[0007] In one possible implementation of the first aspect, obtaining the desired performance information of the copper alloy wire to be produced includes: In response to a demand instruction, the desired performance information is determined; wherein the demand instruction is used to adjust the performance information of the copper alloy wire currently produced by the copper alloy wire preparation equipment to the desired performance information.

[0008] In one possible implementation of the first aspect, the parameter adjustment strategy includes: Acquire multiple strategy factor information; wherein, the strategy factor information is an objective attribute used to represent the adjustment method that does not affect the performance of the copper alloy wire, such as cost, efficiency, and operation difficulty; Obtain multiple weight data; wherein, the weight data corresponds one-to-one with the strategy factor information; The correspondence between multiple policy factor information and multiple weight data is determined as the parameter adjustment strategy.

[0009] In one possible implementation of the first aspect, the method further includes: Get current running parameter information; The step of obtaining target operating parameter information based on the expected performance information and the parameter adjustment strategy includes: Based on the desired performance information and the parameter adjustment strategy, adjustment operation information is obtained; wherein, the adjustment operation information indicates the adjustment operation required to adjust the parameters of the copper alloy wire preparation equipment to the target operating parameters; Based on the adjustment operation information, parameter change information is obtained; wherein, the parameter change information represents the corresponding changes in the parameters of the copper alloy wire preparation equipment caused by performing the adjustment operation according to the adjustment operation information; Based on the current operating parameter information and the parameter change information, the target operating parameter information is obtained.

[0010] In one possible implementation of the first aspect, the method includes: Get current performance information; The step of obtaining adjustment operation information based on the desired performance information and the parameter adjustment strategy includes: Based on the expected performance information and the current performance information, performance difference information is obtained; Multiple adjustment factor information is obtained based on performance difference information; wherein, the adjustment factor information represents a feasible way to affect the performance of copper alloy wire; According to the parameter adjustment strategy, the adjustment factor information with the highest priority is determined as the priority adjustment factor information; Based on the performance difference information and the priority adjustment factor information, the adjustment magnitude data is obtained; The priority adjustment factor information and the adjustment magnitude data are determined as adjustment operation information.

[0011] In one possible implementation of the first aspect, determining the highest-priority adjustment factor information as the priority adjustment factor information according to the parameter adjustment strategy includes: According to the parameter adjustment strategy, the information of multiple adjustment factors is analyzed and calculated to obtain multiple priority score data; wherein, the multiple priority score data corresponds one-to-one with the multiple adjustment factor information. The priority score data are sorted to determine the priority adjustment factor information.

[0012] In one possible implementation of the first aspect, obtaining parameter change information based on adjustment operation information includes: Obtain equipment information; wherein, the equipment information includes the equipment in the copper alloy wire preparation equipment that performs each process; Based on the equipment information and the priority adjustment factor information, adjustment item information is obtained; wherein, the adjustment item information is used to represent the specific parameters of the equipment corresponding to the adjustment method indicated by the priority adjustment factor information; Based on the adjustment item information and the adjustment range data, parameter change information is obtained.

[0013] Secondly, embodiments of this application provide a copper alloy wire preparation system, comprising: The first acquisition unit is used to acquire the expected performance information of the copper alloy wire to be produced. The second acquisition unit is used to acquire a parameter adjustment strategy; wherein the parameter adjustment strategy is used to determine the priority of implementing the adjustment method; the adjustment method is a method used to adjust the performance of the copper alloy wire. The determining unit is used to obtain target operating parameter information based on the desired performance information and the parameter adjustment strategy; wherein, the target operating parameter information is used to represent the equipment parameters that enable the copper alloy wire preparation equipment to produce copper alloy wires that meet the desired performance information; The execution unit is used to control the copper alloy wire preparation equipment to perform production operations based on the target operating parameter information.

[0014] Thirdly, embodiments of this application provide a copper alloy wire preparation apparatus, comprising: The system includes a control device comprising a memory, a processor, and a computer program stored in the memory and executable on the processor, characterized in that the processor executes the computer program to implement the method as described in any of the above embodiments.

[0015] Fourthly, embodiments of this application provide a computer-readable storage medium storing a computer program, characterized in that the computer program, when executed by a processor, implements the method as described in any one of the above embodiments.

[0016] Fifthly, embodiments of this application provide a computer program product that, when run on a terminal device, causes a copper alloy wire preparation device to perform the copper alloy wire preparation method described in any one of the first aspects.

[0017] It is understood that the beneficial effects of the second to fifth aspects mentioned above can be found in the relevant descriptions in the first aspect mentioned above, and will not be repeated here. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of this application, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a schematic flowchart of a method for preparing a copper alloy wire according to an embodiment of this application; Figure 2 This is a schematic diagram illustrating the implementation process of a method for preparing a copper alloy wire according to an embodiment of this application; Figure 3 This is a schematic diagram of the structure of a copper alloy wire preparation system provided in one embodiment of this application; Figure 4 This is a schematic diagram of the structure of a copper alloy wire preparation device provided in one embodiment of this application; Figure 5 This is a schematic diagram of the control device of a copper alloy wire preparation equipment provided in another embodiment of this application. Detailed Implementation

[0020] In the following description, specific details such as particular system architectures and techniques are set forth for illustrative purposes and not for limitation, in order to provide a thorough understanding of the embodiments of this application. However, those skilled in the art will understand that this application may also be implemented in other embodiments without these specific details. In other instances, detailed descriptions of well-known systems, apparatuses, circuits, and methods have been omitted so as not to obscure the description of this application with unnecessary detail.

[0021] It should be understood that, when used in this application specification and the appended claims, the term "comprising" indicates the presence of the described features, integrals, steps, operations, elements and / or components, but does not exclude the presence or addition of one or more other features, integrals, steps, operations, elements, components and / or a collection thereof.

[0022] It should also be understood that the term “and / or” as used in this application specification and the appended claims means any combination of one or more of the associated listed items and all possible combinations, and includes such combinations.

[0023] As used in this application specification and the appended claims, the term "if" may be interpreted, depending on the context, as "when," "once," "in response to determination," or "in response to detection." Similarly, the phrase "if determined" or "if detected [the described condition or event]" may be interpreted, depending on the context, as meaning "once determined," "in response to determination," "once detected [the described condition or event]," or "in response to detection [the described condition or event]."

[0024] Furthermore, in the description of this application and the appended claims, the terms "first," "second," "third," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0025] References to "one embodiment" or "some embodiments" as described in this specification mean that one or more embodiments of this application include a specific feature, structure, or characteristic described in connection with that embodiment. Therefore, the phrases "in one embodiment," "in some embodiments," "in other embodiments," "in still other embodiments," etc., appearing in different parts of this specification do not necessarily refer to the same embodiment, but rather mean "one or more, but not all, embodiments," unless otherwise specifically emphasized. The terms "comprising," "including," "having," and variations thereof mean "including but not limited to," unless otherwise specifically emphasized.

[0026] In related technologies, operators can set different equipment operating parameters to control the copper alloy wire preparation equipment to produce a variety of different copper alloy wires. However, for specially customized copper alloy wires, operators cannot accurately adjust the equipment operating parameters to produce copper alloy wires that meet specific requirements.

[0027] To address the aforementioned problems, this application provides a method for preparing copper alloy wire. This method involves: acquiring desired performance information of the copper alloy wire to be produced; acquiring a parameter adjustment strategy; wherein the parameter adjustment strategy is used to determine the priority of implementing adjustment methods; obtaining target operating parameter information based on the desired performance information and the parameter adjustment strategy; and controlling the copper alloy wire preparation equipment to perform production operations based on the target operating parameter information. This method, by acquiring the desired performance of the copper alloy wire to be produced and the parameter adjustment strategy, determines the method and extent of adjusting the copper alloy wire preparation equipment, thereby obtaining the target operating parameters capable of producing the copper alloy wire, and controlling the copper alloy wire preparation equipment to perform production. This enables personalized customized production of copper alloy wire, improves product quality stability and consistency, reduces trial and error and manual adjustment time, quickly adjusts equipment production parameters, improves production efficiency, reduces scrap rate, and thus reduces production costs.

[0028] The method for preparing copper alloy wires provided in this application embodiment can be applied to the copper alloy wire preparation equipment 100. In this case, the copper alloy wire preparation equipment 100 is the main body for executing the copper alloy wire preparation method provided in this application embodiment. This application embodiment does not impose any restrictions on the specific type of the copper alloy wire preparation equipment 100.

[0029] For example, please refer to Figure 4 The copper alloy wire preparation equipment 100 may include a smelting and casting device 10, a billet processing device 20, a drawing and forming device 30, a post-processing device 40, and a control device 50. The material input end of the billet processing device 20 is connected to the material output end of the smelting and casting device 10, the material input end of the drawing and forming device 30 is connected to the material output end of the billet processing device 20, the material input end of the post-processing device 40 is connected to the material output end of the drawing and forming device 30, and the control device 50 is electrically connected to the smelting and casting device 10, the billet processing device 20, the drawing and forming device 30, and the post-processing device 40.

[0030] It is understood that the smelting and casting apparatus 10 is used to smelt electrolytic copper and alloys and cast them into billets. The smelting and casting apparatus 10 may include an industrial frequency furnace, a reverberatory furnace, etc. for smelting, and may also include an upward continuous casting machine, a horizontal continuous casting machine, etc. for casting, but is not limited to these. The billet processing apparatus 20 is used to extrude the billet to improve the mechanical properties of the material. The billet processing apparatus 20 may include a continuous extrusion press, or may include a two-roll cold rolling mill, but is not limited to these. The drawing and forming apparatus 30 is used to draw the processed billet into copper alloy wires of the required specifications. For example, the drawing and forming apparatus 30 may include a single-head wire drawing machine or a multi-head wire drawing machine, a wire unwinding and rewinding mechanism, a tension adjustment mechanism, etc., but is not limited to these. The post-processing device 40 is used to perform heat treatment, surface polishing, and other processes on the copper alloy wire. The post-processing device 40 can employ an annealing furnace to complete the annealing treatment of the copper alloy wire, or an acid pickling and polishing equipment to complete the surface polishing and impurity removal of the copper alloy wire, or an electroplating equipment to complete the surface electroplating of the copper alloy wire, but is not limited to these. The control device 50 can be a laptop computer, desktop computer, microcontroller, programmable automation controller, or other processing device connected to a wireless modem, etc.

[0031] To better understand the method for preparing copper alloy wires provided in the embodiments of this application, the specific implementation process of the method for preparing copper alloy wires provided in the embodiments of this application will be described by way of example below.

[0032] Figure 1 and Figure 2 A schematic flowchart of a method for preparing copper alloy wire according to an embodiment of this application is shown. The method for preparing copper alloy wire includes: S100: Obtain the expected performance information of the copper alloy wire to be produced.

[0033] It is understood that expected performance information includes at least one type of performance data that the user expects the copper alloy wire to be produced to achieve, such as expected wire diameter data, wire surface roughness data, electrical conductivity data, thermal conductivity data, hardness data, ductility data, etc., but not limited to these.

[0034] As an optional embodiment of this application, S100 involves obtaining the desired performance information of the copper alloy wire to be produced, including: S110, in response to a demand command, determines the desired performance information; wherein, the demand command is used to adjust the performance information of the copper alloy wire currently produced by the copper alloy wire preparation equipment to the desired performance information.

[0035] It is understood that a demand command is a control signal triggered by a user or system to the copper alloy wire preparation equipment. The demand command can be characters input by the operator via keyboard, voice input by the operator into the equipment, or demand information input from the order system, but is not limited to these. The demand command includes the desired performance of the copper alloy wire to be produced or the method of adjusting the performance of the copper wire in the current production line. For example, the demand command could be "adjust conductivity to 99% IACS" or "increase hardness by 20 HV," but is not limited to these.

[0036] This setup, based on demand instructions, determines the desired performance information of the copper alloy wire to be produced. This helps to clarify the production requirements for the copper alloy wire preparation equipment, define the direction of equipment adjustment, and thus more accurately determine the equipment parameters that need to be adjusted and the extent of the adjustment.

[0037] S200, Obtain parameter adjustment strategy; wherein, parameter adjustment strategy is used to determine the priority of implementing adjustment methods.

[0038] It is understood that parameter adjustment strategies are an evaluation method used to assess the priority of adjustment methods from non-process perspectives (such as efficiency, cost, risk, etc.). Parameter adjustment strategies can be obtained from the system's preset parameter adjustment strategy library or set by user input, but are not limited to these. Adjustment methods are used to regulate aspects such as equipment temperature, operating speed, and operating time to change the performance of copper alloy wires. Adjustment methods can include adjusting drawing speed, adjusting annealing temperature, adjusting alloy ratio, etc., but are not limited to these.

[0039] As an optional embodiment of this application, S200, obtaining the parameter adjustment strategy includes: S210, obtain information on multiple strategy factors.

[0040] It is understandable that strategy factor information refers to factors that influence parameter adjustment methods from a non-process perspective. For example, strategy factor information can be efficiency, cost, risk, operational difficulty, etc., but is not limited to these.

[0041] S220, obtain multiple weight data; among them, the weight data corresponds one-to-one with the strategy factor information.

[0042] It can be understood that weighted data represents the weight of strategy factor information in the decision-making process for selecting adjustment methods. Weighted data can be preset fixed data or data that can be changed by user input, but it is not limited to these. For example, if the strategy factor information is "efficiency," the corresponding weighted data is "30%"; or if the strategy factor information is cost, the corresponding weighted data is "50%," but it is not limited to these.

[0043] S230, the correspondence between multiple strategy factor information and multiple weight data is determined as the parameter adjustment strategy.

[0044] This setup, by acquiring multiple corresponding strategy factor information and weight data, determines the parameter adjustment strategy, which helps to provide clear guidance for achieving the desired performance of copper alloy wires. It makes the control of equipment parameters more objective, avoids the uncertainty caused by subjective assumptions or experience estimations, improves the quality stability of copper alloy wires, enhances the controllability of the production process, effectively improves production efficiency, and enhances resource utilization efficiency.

[0045] S300 obtains target operating parameter information based on expected performance information and parameter adjustment strategies.

[0046] It can be understood that target operating parameter information refers to the equipment parameters that enable the copper alloy wire preparation equipment to produce copper alloy wires that meet the desired performance.

[0047] In one possible implementation, the method for preparing copper alloy wire further includes: S01, obtain current running parameter information.

[0048] It is understood that the current operating parameter information refers to the parameters of the copper alloy wire preparation equipment before the parameters are adjusted to the target operating parameters. The current operating parameter information can be the preset default parameter information or the equipment parameter information at the current moment, but it is not limited to these.

[0049] For example, in S300, target operating parameter information is obtained based on the desired performance information and parameter adjustment strategy, including: S310 obtains adjustment operation information based on the desired performance information and parameter adjustment strategy.

[0050] It can be understood that the adjustment operation information indicates the adjustment operation required to adjust the parameters of the copper alloy wire preparation equipment to the target operating parameters.

[0051] In one possible implementation, the method for preparing copper alloy wire further includes: S02, obtain current performance information.

[0052] It can be understood that the current performance information indicates the performance of the copper alloy wire that can be produced when the copper alloy wire preparation equipment is running with the current operating parameters.

[0053] For example, in step S310, adjustment operation information is obtained based on the desired performance information and parameter adjustment strategy, including: S311, based on the expected performance information and the current performance information, obtain the performance difference information.

[0054] It is understood that performance difference information represents the difference between the current expected performance information and the current performance information. Performance difference information may include at least one difference data. The difference data can be obtained by calculating the difference between the performance data in the current performance information and the performance data in the expected performance information. For example, the difference data may include "hardness: +HV30" or "conductivity: -1%IACS", but is not limited to these.

[0055] S312 obtains multiple adjustment factor information based on performance difference information.

[0056] It is understood that adjustment factor information represents feasible ways to affect the performance of copper alloy wires, such as annealing temperature, drawing speed, material composition, etc., but not limited to these. One performance difference data can correspond to at least one adjustment factor information. For example, if the difference data is "conductivity +3% IACS", the corresponding adjustment factor may include annealing temperature, cold deformation amount, etc., but is not limited to these.

[0057] S313, Based on the parameter adjustment strategy, the adjustment factor information with the highest priority is determined as the priority adjustment factor information.

[0058] It is understandable that prioritizing adjustment factor information is a regulation method that conforms to the parameter regulation strategy and is executed first among multiple adjustment factor information.

[0059] This setup, by comparing expected performance information with current performance information, yields performance difference information. Based on this performance difference information, it identifies multiple adjustment factors that can affect performance. According to the parameter adjustment strategy, it determines the adjustment factor with the highest priority. This makes the adjustment operation more targeted and effective, quickly determines the adjustment method, avoids the waste of resources caused by indiscriminately adjusting all adjustment factors, effectively improves adjustment efficiency, reduces production costs, and increases production benefits.

[0060] Optionally, in one possible implementation, S313, according to the parameter adjustment strategy, the highest priority adjustment factor information is determined as the priority adjustment factor information, including: S3131, according to the parameter adjustment strategy, the information of multiple adjustment factors is analyzed and calculated respectively to obtain multiple priority score data; wherein, the multiple priority score data corresponds one-to-one with the information of multiple adjustment factors.

[0061] It is understandable that priority scoring data is used to measure the priority of regulatory factor information. It can be combined with parameter adjustment strategies to weighted calculate the unit cost and unit efficiency of each regulatory factor. The unit cost of a regulatory factor is the cost required to induce the same change in the performance of the copper alloy wire using the adjustment method specified in the regulatory factor information. The unit efficiency is the efficiency with which the adjustment method in the regulatory factor information induces the same change in the performance of the copper alloy wire. The unit cost and unit efficiency of each regulatory factor can be calculated in advance through laboratory experiments or obtained by consulting relevant literature, but are not limited to these methods. For example, in a parameter adjustment strategy, the cost weight is 0.8, the efficiency weight is 0.2, the adjustment factor is annealing temperature, the unit cost of adjusting the annealing temperature is 3, and the unit efficiency is 1. Therefore, the priority score for adjusting the annealing temperature as the adjustment factor can be calculated as 2.6 (3*0.8 + 1*0.2 = 2.6). Alternatively, in a parameter adjustment strategy, the cost weight is 0.3, the efficiency weight is 0.7, the adjustment factor is cold deformation, the unit cost of adjusting cold deformation is 1, and the unit efficiency is 3. Therefore, the priority score for adjusting the annealing temperature as the adjustment factor can be calculated as 2.4 (1*0.3 + 3*0.7 = 2.4). However, this is not the only possible outcome. It should be noted that the values ​​given above do not represent actual data; they are only provided for ease of understanding. Specific data will depend on the actual situation and will not be elaborated further here.

[0062] S3132, sort multiple priority score data to determine priority adjustment factor information.

[0063] It is understandable that, by comparing all priority score data and according to the parameter adjustment strategy, the adjustment factor information corresponding to the priority score data with the largest or smallest value is determined as the priority adjustment factor information.

[0064] This setup analyzes information on multiple adjustment factors based on parameter adjustment strategies, selects priority adjustment factors from among them, quantifies the impact of adjustment factors on the performance of copper alloy wire, and enables intuitive comparison of each adjustment factor. This provides operators with clear operational guidance, avoids the blindness of manual parameter adjustment, effectively shortens the production cycle, improves product quality stability, and increases production efficiency.

[0065] S314. Based on performance difference information and priority adjustment factor information, the adjustment magnitude data is obtained.

[0066] It is understood that the adjustment range data refers to the range of adjustment required to change the performance of the copper alloy wire according to the difference data in the performance difference information, based on the adjustment method indicated by the priority adjustment factor information. The correspondence between the adjustment factor information and the adjustment range data can be tested and recorded in the laboratory beforehand to obtain the correlation curve between the adjustment range data and the difference data under the adjustment method indicated by the adjustment factor information; or an adjustment simulation model can be established to simulate the impact of the adjustment range on the performance of the copper alloy wire under different adjustment methods, but it is not limited to these. For example, assuming the difference data is "hardness: +HV30", and the adjustment method indicated by the priority adjustment factor information is "cold drawing deformation", the adjustment range data is "+10%" according to the correlation curve between the adjustment range data and the difference data; or assuming the difference data is "conductivity +3%IACS", and the adjustment method indicated by the priority adjustment factor information is "annealing temperature", the adjustment range data is "+100°C" according to the adjustment simulation model, but it is not limited to these. It should be noted that the values ​​given above do not represent actual data, but are set for ease of understanding only. The specific data needs to be determined according to the actual situation, which will not be elaborated here.

[0067] S315, the priority adjustment factor information and adjustment magnitude data are determined as adjustment operation information.

[0068] This setup, based on expected and current performance information, yields performance difference information, which in turn generates multiple relevant adjustment factor information. From these, a priority adjustment factor is identified. Combining the performance difference information and the priority adjustment factor information, adjustment magnitude data is obtained. Integrating the priority adjustment factor information and the adjustment magnitude data determines the adjustment operation information. This approach facilitates more targeted adjustments based on performance gaps, accurately quantifies the adjustment magnitude, avoids manual adjustments based on experience, significantly improves adjustment efficiency, reduces production costs, increases production line yield, and ensures consistent quality of copper alloy wire products.

[0069] S320 obtains parameter change information based on the adjustment operation information.

[0070] It is understandable that parameter change information is used to reflect the adjustments that need to be made to the copper alloy wire preparation equipment based on the current operating parameter information. The parameter change information can be obtained by calculation to reflect the specific parameter changes on the copper alloy wire preparation equipment, or by pre-establishing an adjustment parameter comparison table and matching the adjustment method, adjustment range and equipment parameters according to the correspondence in the comparison table, but it is not limited to these methods.

[0071] In one possible implementation, S320 obtains parameter change information based on the adjustment operation information, including: S321, Get device information.

[0072] It is understood that equipment information is used to reflect the information of various components of the equipment for preparing copper alloy wires. Equipment information may include multiple equipment information, such as continuous casting equipment, wire drawing machine, heat treatment equipment, and surface treatment equipment, but is not limited to these.

[0073] S322, based on equipment information and priority adjustment factor information, obtain adjustment item information.

[0074] It can be understood that the adjustment item information refers to the parameters of the specific component being adjusted. The adjustment method information in the priority adjustment factor information will be matched among multiple component information in the equipment information to obtain the adjustment item information corresponding to the adjustment method information. For example, if the adjustment method information is annealing temperature, the corresponding adjustment item information is the temperature of the heat treatment equipment, or if the adjustment method information is cold deformation amount, the corresponding adjustment item information is the drawing pass of the wire drawing machine, but it is not limited to these.

[0075] S323: Based on the adjustment item information and adjustment range data, obtain parameter change information.

[0076] It is understandable that specific parameter changes are obtained based on the adjustment range data and the equipment information in the adjustment item information. For example, if the priority adjustment factor is cold deformation and the adjustment range data is "+10%", and the equipment information is a wire drawing machine, the parameter change information could be "drawing passes +1 pass". Or, if the priority adjustment factor is annealing temperature and the adjustment range data is "+100°C", the parameter change information could be "coil current increased by 10A", but it is not limited to these. It should be noted that the values ​​given above do not represent actual data, but are set for ease of understanding only. Specific data needs to be determined according to the actual situation, which will not be elaborated here.

[0077] This setup, by acquiring equipment information and collecting information on multiple components of the existing copper alloy wire preparation equipment, determines the adjustment items that reflect specific adjustment operations based on the adjustment method information of the priority adjustment factor. Then, based on the adjustment item information and adjustment amplitude data, it obtains parameter change information reflecting the specific parameters actually adjusted by the copper alloy wire preparation equipment. This provides precise parameter indications for the operation of the copper alloy wire preparation equipment, reduces errors caused by human judgment and operation, optimizes the production process, reduces production costs, and improves production efficiency and product quality.

[0078] S330 obtains the target operating parameter information based on the current operating parameter information and parameter change information. It is understandable that the target operating parameter information is determined by superimposing the parameter data in the current operating parameter information and the corresponding parameter data in the parameter change information. For example, the parameter data in the current operating parameter information is "pulling-out pass: 5 times", the corresponding parameter data in the parameter change information is "pulling-out pass - 1 time", and the parameter data in the target operating parameter information is "pulling-out pass: 4 times (5-1=4)"; or the parameter data in the current operating parameter information is "pulling-out speed: 1m / s", the corresponding parameter data in the parameter change information is "pulling-out speed + 0.5m / s", and the parameter data in the target operating parameter information is "pulling-out speed: 1.5m / s (1+0.5=1.5)", but it is not limited to these.

[0079] This setup starts with the desired performance information and parameter adjustment strategy, obtains adjustment operation information, then parameter change information, and finally superimposes the parameter change information onto the current operating parameter information to obtain the target operating parameter information. This clearly defines the purpose of parameter adjustment, realizes the quantitative conversion from desired performance to specific parameter changes, ensures the accuracy of adjustment, and balances the actual situation of the equipment with the target performance requirements, so that the target operating parameters not only meet the performance expectations but also have practical operability and feasibility.

[0080] S400 controls the copper alloy wire preparation equipment to perform production operations based on the target operating parameter information.

[0081] It is understandable that the copper alloy wire preparation equipment can directly adjust the equipment parameters according to the target operating parameter information and start producing copper alloy wire, or it can feed back the target operating parameter information to the operator, who will then adjust the equipment parameters. After the copper alloy wire preparation equipment verifies and confirms the adjustment, it will proceed with the production of copper alloy wire. However, it is not limited to these two methods.

[0082] This setup, by using the expected performance information and parameter adjustment strategies of the copper alloy wire to be produced, yields the target operating parameter information of the copper alloy wire preparation equipment. By controlling the copper alloy wire preparation equipment to produce according to the target operating parameter information, the performance requirements of the copper alloy wire can be accurately met, enhancing production flexibility and adaptability. It can meet diverse product demands with as few resources as possible or with the most feasible implementation, while reducing production costs, improving production efficiency, and effectively enhancing the stability of product quality.

[0083] It should be understood that the sequence number of each step in the above embodiments does not imply the order of execution. The execution order of each process should be determined by its function and internal logic, and should not constitute any limitation on the implementation process of the embodiments of this application.

[0084] Corresponding to the copper alloy wire preparation method described in the above embodiments, this application also provides a copper alloy wire preparation system, wherein each unit of the system can realize each step of the copper alloy wire preparation method. Figure 3 A structural block diagram of the copper alloy wire preparation system provided in the embodiments of this application is shown. For ease of explanation, only the parts related to the embodiments of this application are shown.

[0085] Reference Figure 3 The system includes: The first acquisition unit is used to acquire the expected performance information of the copper alloy wire to be produced. The second acquisition unit is used to acquire a parameter adjustment strategy; wherein the parameter adjustment strategy is used to determine the priority of implementing the adjustment method; the adjustment method is a method used to adjust the performance of the copper alloy wire. The determining unit is used to obtain target operating parameter information based on the desired performance information and the parameter adjustment strategy; wherein, the target operating parameter information is used to represent the equipment parameters that enable the copper alloy wire preparation equipment to produce copper alloy wires that meet the desired performance information; The execution unit is used to control the copper alloy wire preparation equipment to perform production operations based on the target operating parameter information.

[0086] It should be noted that the information interaction and execution process between the above-mentioned units are based on the same concept as the method embodiments of this application. For details on their specific functions and technical effects, please refer to the method embodiments section, which will not be repeated here.

[0087] Those skilled in the art will clearly understand that, for the sake of convenience and brevity, the above-described division of functional units is merely an example. In practical applications, the above functions can be assigned to different functional units as needed, that is, the internal structure of the system can be divided into different functional units to complete all or part of the functions described above. The functional units in the embodiments can be integrated into one processing unit, or each unit can exist physically separately, or two or more units can be integrated into one unit. The integrated unit can be implemented in hardware or as a software functional unit. Furthermore, the specific names of the functional units are only for easy differentiation and are not intended to limit the scope of protection of this application. The specific working process of the units in the above system can be referred to the corresponding process in the foregoing method embodiments, and will not be repeated here.

[0088] This application embodiment also provides a copper alloy wire preparation apparatus 100. Figure 5 This is a schematic diagram of the control device 50 used in the copper alloy wire preparation equipment 100 provided in an embodiment of this application. Figure 5As shown, the control device 50 of this embodiment includes: at least one processor 53 ( Figure 5 Only one is shown in the image), at least one memory 51 ( Figure 5 (Only one is shown in the image) and a computer program 52 stored in the at least one memory 51 and executable on the at least one processor 53, wherein when the processor 53 executes the computer program 52, it causes the control device 50 to perform the steps in any of the above-described copper alloy wire preparation method embodiments, or causes the control device 50 to perform the functions of each unit in the above-described system embodiments.

[0089] For example, the computer program 52 may be divided into one or more units, which are stored in the memory 51 and executed by the processor 53 to complete this application. The one or more units may be a series of computer program instruction segments capable of performing a specific function, which describe the execution process of the computer program 52 in the control device 50.

[0090] The control device 50 may be a laptop computer, desktop computer, microcontroller, programmable automation controller, or other processing device connected to a wireless modem. The control device 50 may include, but is not limited to, a processor 53 and a memory 51. Those skilled in the art will understand that... Figure 5 This is merely an example of the control device 50 and does not constitute a limitation on the control device 50. It may include more or fewer components than shown, or combine certain components, or different components, such as input / output devices, network access devices, buses, etc.

[0091] The processor 53 can be a Central Processing Unit (CPU), but it can also be other general-purpose processors, digital signal processors (DSPs), application-specific integrated circuits (ASICs), field-programmable gate arrays (FPGAs), or other programmable logic devices, discrete gate or transistor logic devices, discrete hardware components, etc. The general-purpose processor can be a microprocessor or any conventional processor.

[0092] In some embodiments, the memory 51 may be an internal storage unit of the control device 50, such as a hard disk or memory of the control device 50. In other embodiments, the memory 51 may be an external storage device of the control device 50, such as a plug-in hard disk, smart media card (SMC), secure digital (SD) card, flash card, etc., equipped on the control device 50. Furthermore, the memory 51 may include both internal storage units and external storage devices of the control device 50. The memory 51 is used to store operating systems, applications, bootloaders, data, and other programs, such as the program code of computer programs. The memory 51 can also be used to temporarily store data that has been output or will be output.

[0093] This application also provides a computer-readable storage medium storing a computer program that, when executed by a processor, implements the steps in any of the above method embodiments.

[0094] This application provides a computer program product that, when run on a copper alloy wire preparation device 100, enables the copper alloy wire preparation device 100 to perform the steps described in any of the above method embodiments.

[0095] If the integrated unit is implemented as a software functional unit and sold or used as an independent product, it can be stored in a computer-readable storage medium. Based on this understanding, all or part of the processes in the above-described embodiments of this application can be implemented by a computer program instructing related hardware. The computer program can be stored in a computer-readable storage medium, and when executed by a processor, it can implement the steps of the various method embodiments described above. The computer program includes computer program code, which can be in the form of source code, object code, executable files, or certain intermediate forms. The computer-readable medium can include at least: any entity or device capable of carrying computer program code to the copper alloy wire preparation equipment 100, a recording medium, a computer memory, a read-only memory (ROM), a random access memory (RAM), an electrical carrier signal, a telecommunication signal, and a software distribution medium. Examples include USB flash drives, portable hard drives, magnetic disks, or optical disks. In some jurisdictions, according to legislation and patent practice, computer-readable media cannot be electrical carrier signals or telecommunication signals.

[0096] In the above embodiments, the descriptions of each embodiment have different focuses. For parts that are not described in detail or recorded in a certain embodiment, please refer to the relevant descriptions of other embodiments.

[0097] Those skilled in the art will recognize that the units and algorithm steps of the various examples described in conjunction with the embodiments disclosed herein can be implemented in electronic hardware, or a combination of computer software and electronic hardware. Whether these functions are implemented in hardware or software depends on the specific application and design constraints of the technical solution. Those skilled in the art can use different methods to implement the described functions for each specific application, but such implementation should not be considered beyond the scope of this application.

[0098] In the embodiments provided in this application, it should be understood that the disclosed copper alloy wire preparation equipment 100 and copper alloy wire preparation method can be implemented in other ways. For example, the copper alloy wire preparation system embodiments described above are merely illustrative. For instance, the division of units is only a logical functional division, and in actual implementation, there may be other division methods. For example, multiple units or components may be combined or integrated into another system, or some features may be ignored or not executed. Furthermore, the mutual coupling or direct coupling or communication connection shown or discussed may be indirect coupling or communication connection through some interfaces, devices, or units, and may be electrical, mechanical, or other forms.

[0099] The units described as separate components may or may not be physically separate. The components shown as units may or may not be physical units; that is, they may be located in one place or distributed across multiple network units. Some or all of the units can be selected to achieve the purpose of this embodiment according to actual needs.

[0100] The above-described embodiments are only used to illustrate the technical solutions of this application, and are not intended to limit them. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this application, and should all be included within the protection scope of this application.

Claims

1. A method for preparing a copper alloy wire, characterized in that, An apparatus for preparing copper alloy wires; the method for preparing the copper alloy wires includes: Obtain the desired performance information for the copper alloy wire to be manufactured; A parameter adjustment strategy is obtained; wherein the parameter adjustment strategy is used to determine the priority of implementing the adjustment method; the adjustment method is a method used to adjust the performance of the copper alloy wire; Based on the desired performance information and the parameter adjustment strategy, target operating parameter information is obtained; wherein, the target operating parameter information is used to represent the equipment parameters that enable the copper alloy wire preparation equipment to produce copper alloy wires that meet the desired performance information; Based on the target operating parameter information, the equipment for preparing the copper alloy wire is controlled to perform production operations.

2. The method for preparing copper alloy wire as described in claim 1, characterized in that, The process of obtaining the desired performance information of the copper alloy wire to be produced includes: In response to a demand instruction, the desired performance information is determined; wherein the demand instruction is used to adjust the performance information of the copper alloy wire currently produced by the copper alloy wire preparation equipment to the desired performance information.

3. The method for preparing copper alloy wire as described in claim 1, characterized in that, The parameter adjustment strategy includes: Acquire multiple strategy factor information; wherein, the strategy factor information is an objective attribute used to represent the adjustment method that does not affect the performance of the copper alloy wire; Obtain multiple weight data; wherein, the weight data corresponds one-to-one with the strategy factor information; The correspondence between multiple policy factor information and multiple weight data is determined as the parameter adjustment strategy.

4. The method for preparing copper alloy wire as described in claim 1, characterized in that, The method further includes: Get current running parameter information; The step of obtaining target operating parameter information based on the expected performance information and the parameter adjustment strategy includes: Based on the desired performance information and the parameter adjustment strategy, adjustment operation information is obtained; wherein, the adjustment operation information indicates the adjustment operation required to adjust the parameters of the copper alloy wire preparation equipment to the target operating parameters; Based on the adjustment operation information, parameter change information is obtained; wherein, the parameter change information indicates the corresponding changes in the parameters of the copper alloy wire preparation equipment caused by performing the adjustment operation according to the adjustment operation information. Based on the current operating parameter information and the parameter change information, the target operating parameter information is obtained.

5. The method for preparing copper alloy wire as described in claim 4, characterized in that, The method further includes: Get current performance information; The step of obtaining adjustment operation information based on the desired performance information and the parameter adjustment strategy includes: Based on the expected performance information and the current performance information, performance difference information is obtained; Multiple adjustment factor information is obtained based on performance difference information; wherein, the adjustment factor information represents a feasible way to affect the performance of copper alloy wire; According to the parameter adjustment strategy, the adjustment factor information with the highest priority is determined as the priority adjustment factor information; Based on the performance difference information and the priority adjustment factor information, the adjustment magnitude data is obtained; The priority adjustment factor information and the adjustment magnitude data are determined as adjustment operation information.

6. The method for preparing copper alloy wire as described in claim 5, characterized in that, The step of determining the highest-priority adjustment factor information as the priority adjustment factor information according to the parameter adjustment strategy includes: According to the parameter adjustment strategy, the information of multiple adjustment factors is analyzed and calculated to obtain multiple priority score data; wherein, the multiple priority score data corresponds one-to-one with the multiple adjustment factor information. The priority score data are sorted to determine the priority adjustment factor information.

7. The method for preparing copper alloy wire as described in claim 5, characterized in that, The step of obtaining parameter change information based on adjustment operation information includes: Obtain equipment information; wherein, the equipment information includes the equipment in the copper alloy wire preparation equipment that performs each process; Based on the equipment information and the priority adjustment factor information, adjustment item information is obtained; wherein, the adjustment item information is used to represent the specific parameters of the equipment corresponding to the adjustment method indicated by the priority adjustment factor information; Based on the adjustment item information and the adjustment range data, parameter change information is obtained.

8. A system for preparing copper alloy wire, characterized in that, include: The first acquisition unit is used to acquire the expected performance information of the copper alloy wire to be produced. The second acquisition unit is used to acquire a parameter adjustment strategy; wherein the parameter adjustment strategy is used to determine the priority of implementing the adjustment method; the adjustment method is a method used to adjust the performance of the copper alloy wire. The determining unit is used to obtain target operating parameter information based on the desired performance information and the parameter adjustment strategy; wherein, the target operating parameter information is used to represent the equipment parameters that enable the copper alloy wire preparation equipment to produce copper alloy wires that meet the desired performance information; The execution unit is used to control the copper alloy wire preparation equipment to perform production operations based on the target operating parameter information.

9. A copper alloy wire preparation apparatus, comprising a control device, the control device including a memory, a processor, and a computer program stored in the memory and executable on the processor, characterized in that, When the processor executes the computer program, it implements the method as described in any one of claims 1 to 7.

10. A computer-readable storage medium storing a computer program, characterized in that, When the computer program is executed by a processor, it implements the method as described in any one of claims 1 to 7.

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