Method and equipment for preparing high-performance beryllium powder by atomization

By employing a vacuum-based atomization powder production method, combined with high-pressure inert gas atomization, spiral guide plates, and electrostatic field control, the problems of sphericity, particle size distribution, and oxygen content of metallic beryllium powder were solved, achieving batch stability and industrial production of high-performance metallic beryllium powder.

CN122125226APending Publication Date: 2026-06-02XINJIANG RES INST OF NON FERROUS METALS
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Patent Information

Application Number
CN202610487118.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2026-04-14
Publication Date
2026-06-02

AI Technical Summary

Technical Problem

Existing technologies struggle to produce metallic beryllium powder with high sphericity, narrow particle size distribution, low oxygen content, and batch stability. In particular, oxidation and particle size control are poor during atomization, and the equipment is not specifically designed for the corrosiveness and toxicity of beryllium materials, posing safety hazards.

Method used

The atomization powder production method under vacuum conditions is adopted. The feed rate of the melt is controlled by a pressure regulating device. The droplets are spherical by high-pressure inert gas atomization and spiral guide plate assembly. The droplet trajectory is controlled by electrostatic field. Particle size and oxygen content are controlled by a graded collection system. The coarse powder is recycled and remelted for reuse.

Benefits of technology

It achieves high sphericity, narrow particle size distribution, and low oxygen content in beryllium metal powder, with an oxygen content of less than 500 ppm, a purity of over 99.5%, and good batch stability. The equipment is suitable for the industrial continuous production of beryllium metal.

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Abstract

This invention relates to the field of powder metallurgy, and particularly to a method and production equipment for preparing high-performance beryllium metal powder by atomization powdering, comprising the following steps: S1, feeding: placing the raw material into a melting crucible in the melting zone; S2, melting: heating and melting the raw material into a melt under vacuum conditions; S3, atomization and spheroidization: the melt flows downward through a guide pipe into the atomization zone, where a high-pressure inert gas is ejected from an annular nozzle to break the melt into fine droplets; the droplets fly within the atomization chamber, are cooled at the top, and then enter the lower part of the atomization chamber, falling along a spiral trajectory along a spiral plate set at the bottom of the atomization chamber, where the droplets shrink, spheroidize, and solidify; S4, classification and collection: the solidified powder enters the classification zone for particle size classification and collection, with coarse powder flowing back to the melting zone to mix and remelt with the raw material, and fine powder collected as the product. Through the coordinated operation of each step, high sphericity, narrow particle size distribution, low oxygen content, and batch stability of the beryllium metal powder are achieved.
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Citation Information

Patent Citations

  • Smelting, air atomization powder making, powder drying and powder screening integrated device

    CN112935267A

  • Centrifugal atomization and gas atomization combined secondary atomization powder preparation method and equipment thereof

    CN118045988A