Full winding machine with coil containing transport integration function

Abstract

This invention relates to the field of coil conveying technology, and more particularly to a fully integrated winding machine with coil conveying functionality. The machine includes a winding machine body and a base plate. The base plate is installed at the bottom of the winding machine body, and a conveyor platform is located at one end of the base plate. A pusher plate is mounted on the conveyor platform, and an inclined surface is formed at the end of the conveyor platform. A conveyor belt is installed inside the conveyor platform, and an output pipe is located at the end of the conveyor platform. Collection boxes of different sizes are located at the end of the base plate, and a support frame is also located at the end of the base plate. This invention, by setting up collection boxes of different sizes, allows coils of different sizes to be stored in an orderly manner within the collection boxes. A mechanical gripper, driven by a first electric slider and an electric telescopic rod, grasps and places the coils. A vision sensor provides positioning information for the mechanical gripper, ensuring that coils of different sizes are stored at the end of the storage tray. This improves the automation level of the equipment, enhances its adaptability to coils of different sizes, and improves the overall efficiency of the production process.

Description

Technical Field

[0001] This invention relates to the field of winding machine technology, and more particularly to a fully winding machine with integrated coil delivery function. Background Technology

[0002] Fully automatic winding machines, also known as fully automatic winding machines, are mechatronic devices that integrate precision mechanics, servo motion control, sensor detection, and computer programming. They can automatically complete all or most of the key processes required for coil winding, including wire laying, winding, slotting, tapping, winding, wire cutting, and loading / unloading.

[0003] During the winding process of wire, the cut coils are usually scattered at the end of the winding machine body. In the traditional full winding machine workflow, operators need to manually sort and transport these scattered coils, which increases the labor intensity of operators, reduces the overall work efficiency of the equipment, and affects the product quality and subsequent use effect of the coils. Since coils come in various specifications and sizes, traditional winding machines are relatively limited in structural design and function, making it difficult to classify and store coils of different specifications and sizes, which restricts the continuity of the production process and affects the work efficiency of subsequent coil classification and storage. Summary of the Invention

[0004] The purpose of this invention is to solve the problem that operators still need to manually sort the coils when transporting them in the prior art, and to propose a fully winding machine with integrated coil transport function.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: A fully integrated winding machine with coil conveying function includes a winding machine body and a base plate. The base plate is installed at the bottom of the winding machine body. A conveyor platform is provided at the end of the base plate. A push plate is provided on the conveyor platform. An inclined surface is opened at the end of the conveyor platform. A conveyor belt is provided inside the conveyor platform. An output pipe is provided at the end of the conveyor platform. Collection boxes of different specifications and sizes are provided at the end of the base plate. A support frame is provided at the end of the base plate. A mechanical gripper is provided below the support frame. A vision sensor is provided below the base plate. Multiple storage rollers are provided at the end of the base plate. Storage trays are provided on the outer walls of the storage rollers.

[0006] Preferably, the inner sidewall of the conveyor table is provided with a cylinder, the output end of the cylinder is connected to the sidewall of the push plate, and the inner sidewall of the conveyor table is symmetrically provided with telescopic guide rods, the ends of the telescopic guide rods are connected to the sidewall of the push plate.

[0007] Preferably, the inner sidewall of the conveyor table is symmetrically provided with sliding grooves, and a slider is provided in the sliding groove. The sidewall of the slider is connected to the sidewall of the push plate.

[0008] Preferably, the conveyor table has a conveying cavity, the side wall of the conveyor belt is provided with a guide plate, the conveyor belt is installed on the inner side wall of the conveying cavity, and the inner side wall of the conveying cavity is provided with a second drive motor, the output end of the second drive motor being connected to the end of the conveyor belt.

[0009] Preferably, the bottom of the conveyor table is provided with a support plate, and the side wall of the support plate is provided with a detection sensor, which is connected to the second drive motor.

[0010] Preferably, the bottom plate is provided with a second electromagnetic slide rail at its end, and a second electric slider is provided on the outer wall of the second electromagnetic slide rail. The second electric slider is connected to the bottom of the collection box. The bottom plate is provided with guide grooves symmetrically, and guide blocks are provided in the guide grooves. The ends of the guide blocks are connected to the bottom of the collection box.

[0011] Preferably, the inner wall of the support frame is provided with a first electromagnetic slide rail, and the outer wall of the first electromagnetic slide rail is provided with a first electric slider.

[0012] Preferably, the first electric slider end is provided with an electric telescopic rod, the end of the electric telescopic rod is provided with a support ring, and the end of the support ring is connected to the end of the mechanical gripper.

[0013] Preferably, the vision sensor is mounted at the end of the support ring and is connected to the mechanical gripper.

[0014] Preferably, the storage roller has a movable cavity, the inner sidewall of the movable cavity is provided with a first drive motor, the output end of the first drive motor is provided with a threaded rod, the outer sidewall of the threaded rod is provided with a movable ring, and the sidewall of the movable ring is connected to the sidewall of the storage tray.

[0015] Compared with the prior art, the present invention has the following advantages: 1. This invention uses collection boxes of different sizes to store coils of different sizes in an orderly manner. A mechanical gripper, driven by a first electric slider and an electric telescopic rod, grabs and places the coils. A vision sensor provides the mechanical gripper with precise positioning information, allowing coils of different sizes to be stored at the end of the storage tray. This improves the automation level of the equipment, enhances its adaptability to coils of different sizes, and improves the overall efficiency of the production process.

[0016] 2. By setting up a detection sensor, after the winding is completed, the coil is cut and scattered at the end of the winding machine body. The output end of the cylinder drives the push plate to move, and the push plate pushes the coil onto the conveyor belt in the conveyor table. The conveyor belt runs under the drive of the second drive motor, transporting the coil along the conveying cavity to the end, and outputting it to the designated position through the output pipe. The detection sensor monitors the condition of the coil on the conveyor belt in real time to ensure the stability and accuracy of the conveying process. Attached Figure Description

[0017] Figure 1 This is an isometric view of the fully wound winding machine with integrated coil conveying function proposed in this invention; Figure 2 These are the left and right isometric views of the fully wound winding machine with coil conveying integration function proposed in this invention; Figure 3 These are the front and rear isometric views of the fully wound winding machine with coil conveying integration function proposed in this invention; Figure 4 This is a sectional side view of the conveyor table of the fully wound winding machine with integrated coil conveying function proposed in this invention; Figure 5 This is a sectional side view of the storage roller of the fully wound winding machine with coil conveying integration function proposed in this invention; Figure 6 A partial schematic diagram (A) of the fully wound winding machine with integrated coil conveying function proposed in this invention; Figure 7 This is a sectional side view of the base plate of the fully winding machine with integrated coil conveying function proposed in this invention; Figure 8 This is a schematic diagram of the operating status of the fully wound winding machine with coil conveying integration function proposed in this invention.

[0018] In the diagram: 1. Winding machine body; 2. Base plate; 3. Conveyor table; 4. Cylinder; 5. Telescopic guide rod; 6. Slider; 7. Slide groove; 8. Push plate; 9. Inclined surface; 10. First electric slider; 11. First electromagnetic slide rail; 12. Support frame; 13. Electric telescopic rod; 14. Support ring; 15. Mechanical gripper; 16. Collection box; 17. Second electromagnetic slide rail; 18. Guide groove; 19. Detection sensor; 20. Support plate; 21. Output pipe; 22. Storage roller; 23. Storage tray; 24. Vision sensor; 25. Second electric slider; 26. Guide block; 27. Conveyor belt; 28. Guide plate; 29. ​​Threaded rod; 30. Moving ring; 31. First drive motor; 32. Second drive motor. Detailed Implementation

[0019] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.

[0020] Reference Figures 1-8The fully-integrated winding machine with coil conveying function includes a winding machine body 1 and a base plate 2. The base plate 2 is installed at the bottom of the winding machine body 1. The conveyor table 3 is fixedly installed at the end of the base plate 2. The conveyor table 3 is equipped with a push plate 8. The cylinder 4 is fixedly installed on the inner side wall of the conveyor table 3. The output end of the cylinder 4 is fixedly connected to the side wall of the push plate 8. The telescopic guide rods 5 are symmetrically fixedly installed on the inner side wall of the conveyor table 3. The end of the telescopic guide rods 5 is fixedly connected to the side wall of the push plate 8. Through the cooperation of the telescopic guide rods 5 and the push plate 8, the stability of the push plate 8 during the movement is ensured, the deviation of the push plate 8 during the movement is reduced, and the conveying accuracy is improved.

[0021] It should be noted that the winding machine body 1 has a conveying hole at one end. After the coil is cut, it falls into the end of the conveying table 3 through the conveying hole, which ensures the stability of the subsequent equipment operation.

[0022] like Figure 3 As shown, the inner sidewall of the conveyor table 3 is symmetrically provided with grooves 7, and the slider 6 is slidably disposed on the inner sidewall of the groove 7. The sidewall of the slider 6 is fixedly connected to the sidewall of the push plate 8. Through the cooperation of the slider 6 and the groove 7, the movement of the push plate 8 is guided and limited, ensuring that the push plate 8 moves smoothly, reducing the impact of movement deviation on the coil conveying effect, and enhancing the operational stability of the equipment.

[0023] like Figure 4 As shown, the conveyor platform 3 has an inclined surface 9 at its end, a conveyor belt 27 on its inner side wall, a conveying cavity inside the conveyor platform 3, a guide plate 28 fixedly mounted on the side wall of the conveyor belt 27, the conveyor belt 27 fixedly mounted on the inner side wall of the conveying cavity, and a second drive motor 32 fixedly mounted on the inner side wall of the conveying cavity. The output end of the second drive motor 32 is fixedly connected to the end of the conveyor belt 27. Through the cooperation of the guide plate 28 and the conveyor belt 27, the coil is stably transmitted on the conveyor belt 27, reducing the possibility of the coil falling or deviating during transmission. The second drive motor 32 provides power to the conveyor belt 27.

[0024] like Figure 2 As shown, the output tube 21 is fixedly installed at the end of the conveyor platform 3, the support plate 20 is symmetrically fixedly installed at the bottom of the conveyor platform 3, and the detection sensor 19 is fixedly installed on the side wall of the support plate 20. The detection sensor 19 is connected to the second drive motor 32. Through the cooperation of the detection sensor 19 and the output tube 21, the detection sensor 19 monitors the coil conveying status at the output tube 21. When an abnormality is detected, such as coil blockage or poor conveying, a signal is transmitted to the second drive motor 32. The second drive motor 32 adjusts the running status of the conveyor belt 27 according to the received signal to reduce the impact of coil conveying problems on the normal operation of the entire equipment.

[0025] like Figure 3As shown, a collection box 16 is provided at the end of the base plate 2. A second electromagnetic slide rail 17 is fixedly installed at the end of the base plate 2. A second electric slider 25 is slidably installed on the outer wall of the second electromagnetic slide rail 17. The second electric slider 25 is fixedly connected to the bottom of the collection box 16. The base plate 2 is symmetrically provided with guide grooves 18. A guide block 26 is slidably installed on the inner wall of the guide groove 18. The end of the guide block 26 is fixedly connected to the bottom of the collection box 16. Through the cooperation of the guide block 26 and the guide groove 18, the movement of the collection box 16 is guided and limited, ensuring that the collection box 16 remains stable during movement and reducing the possibility of the collection box 16 deviating.

[0026] The support frame 12 is fixedly installed at the end of the base plate 2. The inner side wall of the support frame 12 is provided with a first electromagnetic slide rail 11. The first electric slider 10 is slidably installed on the outer side wall of the first electromagnetic slide rail 11. Through the cooperation of the first electric slider 10 and the first electromagnetic slide rail 11, the mechanical gripper 15 moves on the outer side wall of the first electromagnetic slide rail 11 via the first electric slider 10. This makes it convenient for the operator to adjust the position of the mechanical gripper 15 and to make it convenient for the mechanical gripper 15 to grab the coil at different positions, thereby improving the operational flexibility of the equipment.

[0027] A mechanical gripper 15 is provided below the support frame 12. An electric telescopic rod 13 is fixedly installed at the end of the first electric slider 10. A support ring 14 is fixedly installed at the output end of the electric telescopic rod 13. The end of the support ring 14 is fixedly connected to the end of the mechanical gripper 15. Through the cooperation of the mechanical gripper 15 and the electric telescopic rod 13, the electric telescopic rod 13 drives the mechanical gripper 15 to move. The mechanical gripper 15 can accurately grasp the coil according to its specific position, which improves the accuracy and efficiency of the grasping.

[0028] The vision sensor 24 is fixedly installed at the end of the support ring 14. The vision sensor 24 is connected to the mechanical gripper 15. Through the cooperation between the mechanical gripper 15 and the vision sensor 24, the vision sensor 24 captures the position and shape of the coil in real time and feeds the information back to the control unit of the mechanical gripper 15. The control unit adjusts the action of the mechanical gripper 15 according to the received information to ensure that the mechanical gripper 15 grasps the coil, thereby improving the success rate and efficiency of grasping, reducing coil damage caused by grasping errors, reducing equipment downtime, and improving the overall working performance and stability of the equipment.

[0029] It is worth noting that the vision sensor 24 contains a vision perception module, which includes image acquisition hardware, image processing technology, and recognition and positioning algorithm modules. This configuration enables the image acquisition hardware to quickly capture image information of the coil, the image processing technology to sharpen and reduce noise in the acquired image, and the recognition and positioning algorithm module to accurately identify the position and shape features of the coil based on the processed image. This key information is then quickly fed back to the control unit of the mechanical gripper 15, allowing the mechanical gripper 15 to grasp the coil with extremely high accuracy and efficiency. This effectively avoids coil damage caused by grasping errors, reduces equipment downtime, and improves the overall performance and stability of the equipment.

[0030] like Figure 6 As shown, multiple storage rollers 22 are fixedly mounted at the end of the base plate 2. A storage tray 23 is provided on the outer wall of the storage roller 22. A movable cavity is opened inside the storage roller 22. A first drive motor 31 is fixedly mounted on the inner side wall of the movable cavity. A threaded rod 29 is fixedly mounted on the output end of the first drive motor 31. A movable ring 30 is provided on the outer wall of the threaded rod 29. A threaded hole adapted to the threaded rod 29 is opened inside the movable ring 30. The side wall of the movable ring 30 is fixedly connected to the side wall of the storage tray 23. Through the mutual cooperation of the threaded rod 29 and the movable ring 30, the output end of the first drive motor 31 drives the threaded rod 29 to rotate. The movable ring 30 moves on the outer wall of the threaded rod 29 through the threaded hole. When the threaded rod 29 rotates, the movable ring 30 drives the storage tray 23 to move on the storage roller 22. The height of the storage tray 23 can be adjusted according to actual needs to facilitate the storage of coils of different specifications and improve the applicability of the equipment.

[0031] The functional principle of this invention can be explained through the following operational methods: The operator activates cylinder 4, which drives push plate 8 to move. Push plate 8 moves along the inner wall of slide groove 7 via slider 6 and telescopic guide rod 5. Push plate 8 pushes the coil cut from the end of winding machine body 1. The coil enters conveyor belt 27 through inclined surface 9. The second drive motor 32 is activated, which drives conveyor belt 27 to rotate. Guide plate 28 guides the coil on conveyor belt 27 to prevent it from deviating from its position during transport. When the coil is transported to the end of conveyor table 3... The coil slides down to the output tube 21 and is transported to the designated position through the output tube 21. By activating the second electric slider 25, the collection box 16 moves on the outer wall of the second electromagnetic slide rail 17. The collection box 16 slides on the inner wall of the guide groove 18 through the guide block 26 to collect the coil. The detection sensor 19 can detect the bottom of the conveyor table 3 in real time. When an abnormality or a specific signal is detected, the signal will be transmitted to the second drive motor 32 to control the operation of the conveyor belt 27 to ensure the normal operation of the entire winding machine. By activating the first electric slider 10, the first electric slider 10 drives the support ring 14 to move on the outer wall of the first electromagnetic slide rail 11. By activating the electric telescopic rod 13, the electric telescopic rod 13 drives the support ring 14 to move. The vision sensor 24 obtains environmental information around the mechanical gripper 15 so that the mechanical gripper 15 can grasp the coil more accurately. The grasped coil can be placed on the storage tray 23 on the outer wall of the storage roller 22. By starting the first drive motor 31, the output end of the first drive motor 31 drives the threaded rod 29 to rotate. As the threaded rod 29 rotates, the moving ring 30 moves on the outer wall of the threaded rod 29 through the threaded hole. The moving ring 30 drives the storage tray 23 to move up and down. The height of the storage tray 23 can be adjusted according to actual needs to facilitate the storage of coils of different specifications.

[0032] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.

Claims

1. A fully winding machine with integrated coil conveying function, comprising a winding machine body (1) and a base plate (2), wherein the base plate (2) is installed at the bottom of the winding machine body (1), characterized in that, The bottom plate (2) is provided with a conveyor platform (3) at one end, a push plate (8) is provided on the conveyor platform (3), an inclined surface (9) is provided at the end of the conveyor platform (3), a conveyor belt (27) is provided inside the conveyor platform (3), an output pipe (21) is provided at the end of the conveyor platform (3), collection boxes (16) of different specifications and sizes are provided at the end of the bottom plate (2), a support frame (12) is provided at the end of the bottom plate (2), a mechanical gripper (15) is provided below the support frame (12), a vision sensor (24) is provided below the bottom plate (2), multiple storage rollers (22) are provided at the end of the bottom plate (2), and a storage tray (23) is provided on the outer wall of the storage rollers (22).

2. The fully winding machine with coil conveying integration function according to claim 1, characterized in that, The inner wall of the conveying platform (3) is provided with a cylinder (4), the output end of the cylinder (4) is connected to the side wall of the push plate (8), and the inner wall of the conveying platform (3) is symmetrically provided with telescopic guide rods (5), the end of the telescopic guide rods (5) is connected to the side wall of the push plate (8).

3. The fully winding machine with coil conveying integration function according to claim 1, characterized in that, The inner sidewall of the conveyor (3) is symmetrically provided with a sliding groove (7), and a slider (6) is provided in the sliding groove (7). The sidewall of the slider (6) is connected to the sidewall of the push plate (8).

4. The fully winding machine with coil conveying integration function according to claim 1, characterized in that, The conveyor platform (3) has a conveying cavity, and the side wall of the conveyor belt (27) is provided with a guide plate (28). The conveyor belt (27) is installed on the inner side wall of the conveying cavity. The inner side wall of the conveying cavity is provided with a second drive motor (32). The output end of the second drive motor (32) is connected to the end of the conveyor belt (27).

5. The fully winding machine with coil conveying integration function according to claim 4, characterized in that, The bottom of the conveyor (3) is provided with a support plate (20), and the side wall of the support plate (20) is provided with a detection sensor (19). The detection sensor (19) is connected to the second drive motor (32).

6. The fully winding machine with coil conveying integration function according to claim 1, characterized in that, The bottom plate (2) is provided with a second electromagnetic slide rail (17) at one end. The outer wall of the second electromagnetic slide rail (17) is provided with a second electric slider (25). The second electric slider (25) is connected to the bottom of the collection box (16). The bottom plate (2) is symmetrically provided with guide grooves (18). The guide grooves (18) are provided with guide blocks (26). The end of the guide blocks (26) is connected to the bottom of the collection box (16).

7. The fully winding machine with integrated coil conveying function according to claim 1, characterized in that, The inner wall of the support frame (12) is provided with a first electromagnetic slide rail (11), and the outer wall of the first electromagnetic slide rail (11) is provided with a first electric slider (10).

8. The fully winding machine with coil conveying integration function according to claim 7, characterized in that, The first electric slider (10) is provided with an electric telescopic rod (13) at its end, and the electric telescopic rod (13) is provided with a support ring (14) at its end. The end of the support ring (14) is connected to the end of the mechanical gripper (15).

9. The fully winding machine with coil conveying integration function according to claim 1, characterized in that, The vision sensor (24) is installed at the end of the support ring (14) and is connected to the mechanical gripper (15).

10. The fully winding machine with coil conveying integration function according to claim 1, characterized in that, The storage roller (22) has an open movable cavity. The inner side wall of the movable cavity is provided with a first drive motor (31). The output end of the first drive motor (31) is provided with a threaded rod (29). The outer side wall of the threaded rod (29) is provided with a moving ring (30). The side wall of the moving ring (30) is connected to the side wall of the storage tray (23).

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