A forming die for aluminum profile machining

Abstract

The application relates to the technical field of aluminum profile forming dies, in particular to a forming die for aluminum profile machining, which comprises an operation table and supporting legs fixed to the lower end surface of the operation table; the upper end surface of the operation table is movably connected with a pouring die; the pouring die comprises a driving die and a driven die; the adjacent surfaces of the driving die and the driven die are designed in an open structure; the upper sides of the adjacent surfaces of the driving die and the driven die are provided with pouring openings which are communicated with the internal cavities of the driving die and the driven die; the front side of the driving die is provided with a supporting frame I which is fixedly connected with the operation table; and an electric push rod is fixedly connected with the supporting frame I. The demolding mechanism can realize automatic demolding operation after aluminum profiles are poured and formed in the driving die and the driven die, so that the formed aluminum profiles can be rapidly separated from the driving die and the driven die without manual intervention, and the demolding mode comprises two modes of vibration demolding and extrusion ejection demolding.

Description

Technical Field

[0001] This invention relates to the field of aluminum profile forming mold technology, and in particular to a forming mold for aluminum profile processing. Background Technology

[0002] Aluminum profile forming molds are important tools used to extrude or cast molten or semi-solid aluminum alloy materials through specific molds. They are widely used in construction, transportation, electronics and aerospace. Due to the excellent properties of aluminum, such as low density, high strength, corrosion resistance and easy recycling, it occupies an irreplaceable position in modern industry.

[0003] Currently, when casting aluminum profiles using existing aluminum profile forming molds, the aluminum profiles tend to remain inside the mold after forming, making it inconvenient for workers to quickly remove the formed aluminum profiles. This increases the complexity of the operation, and users still need to use tools to remove the formed aluminum material from the mold. Furthermore, the temperature of the formed aluminum material is still relatively high, and manual operation not only affects the processing efficiency of aluminum profiles but also poses certain dangers.

[0004] Therefore, a forming mold for aluminum profile processing is proposed. Summary of the Invention

[0005] The purpose of this invention is to provide a forming mold for aluminum profile processing. This application designs a demolding mechanism that can automatically demold the aluminum profile after it has been cast in the active mold and passive mold, so that the formed aluminum profile can quickly detach from the active mold and passive mold without human intervention. The demolding method includes two modes: vibration demolding and extrusion ejection demolding, in order to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a forming mold for aluminum profile processing, comprising an operating table and support legs fixed to the lower end face of the operating table, wherein a casting mold is movably connected to the upper end face of the operating table, the casting mold comprising an active mold and a passive mold, wherein the adjacent surfaces of the active mold and the passive mold are designed with an open structure, and both the upper side of the adjacent surfaces of the active mold and the passive mold are provided with casting ports communicating with the internal cavities of the active mold and the passive mold, wherein a support frame is provided on the front side of the active mold and fixedly connected to the operating table, wherein an electric push rod is fixedly connected to the support frame, and the output end of the electric push rod is fixedly connected to the active mold, and a demolding mechanism is provided inside the passive mold.

[0007] Preferably, the passive mold is provided with a support frame two fixedly connected to the operating table on the rear side, a guide column is passed through the support frame two, the guide column is movably connected to the support frame, and one end of the guide column is fixedly connected to the passive mold.

[0008] Preferably, a spring is fitted on the outer surface of the guide column located between the second support frame and the passive mold. One end of the spring is fixedly connected to the second support frame, and the other end is fixedly connected to the passive mold.

[0009] Preferably, the upper surface of the operating table is symmetrically provided with sliding grooves located below the passive mold. Elastic sheets are fixedly distributed at equal intervals in the sliding grooves. The elastic sheets are made of elastic metal material and are movably connected with teeth. The tops of several teeth are fixedly connected to the passive mold.

[0010] Preferably, an adjusting plate is movably connected inside the active mold, a threaded rod is symmetrically arranged on the front end of the active mold, the rear end of the threaded rod extends through the active mold and into the active mold and is rotatably connected to the adjusting plate, the threaded rod is rotatably connected to the active mold, an adjusting nut is threadedly connected to the threaded rod located on the front side of the active mold, and scale lines are provided on the surface of the threaded rod.

[0011] Preferably, the passive mold is rotatably connected to a toggle plate, and a rotating shaft is fixedly connected to the middle of both sides of the toggle plate. The other end of the rotating shaft passes through the passive mold and extends to the outside of the passive mold.

[0012] Preferably, guide side plates are fitted to both sides of the passive mold, and guide grooves are opened on the inner wall of the guide side plates at positions corresponding to the rotating shaft. A rack is fixedly connected to the lower end face of the middle part of the guide groove, a gear is meshed on the rack, and a connecting rod is rotatably connected to the middle part of the gear. One end of the connecting rod is fixedly connected to the rotating shaft.

[0013] Preferably, a one-way ratchet structure is provided between the gear and the connecting rod. The gear rotates counterclockwise to rotate on its own axis, and rotates clockwise to self-lock and drive the connecting rod to rotate.

[0014] Preferably, a torsion spring is provided at the point where the rotating shaft and the passive mold pass through, and one end of the torsion spring is fixed to the passive mold and the other end is fixed to the rotating shaft.

[0015] Compared with the prior art, the beneficial effects of the present invention are:

[0016] 1. The demolding mechanism designed in this application can automatically demold aluminum profiles after they are cast in the active mold and passive mold, so that the formed aluminum profiles can quickly detach from the active mold and passive mold without human intervention. The demolding methods include two modes: vibration demolding and extrusion ejection demolding.

[0017] 2. This application, by designing a sliding guide between the passive mold and the operating table, generates vibration during the displacement process for demolding. At the same time, it can also achieve vibration when an external pouring machine pours molten aluminum into the internal cavity of the active mold and the passive mold through the pouring port, thereby accelerating the flow of molten aluminum and quickly expelling internal air. This method is particularly effective for processing aluminum profiles with textured surfaces.

[0018] 3. This application, through the design of adjusting plates, threaded rods, and adjusting nuts, enables the adjustment of aluminum profiles of the same type but different thicknesses. This method greatly saves manpower from repeatedly changing molds and the financial resources consumed by enterprises in purchasing different molds. Attached Figure Description

[0019] To more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0020] Figure 1 This is an overall structural view of the present invention;

[0021] Figure 2 This is a rear view of the overall structure of the present invention;

[0022] Figure 3 This is a top view of the overall structure of the present invention;

[0023] Figure 4 This is a side view of the overall structure of the present invention;

[0024] Figure 5 This is a cross-sectional view of the active mold and the passive mold of the present invention;

[0025] Figure 6 This is a structural view of the passive mold and guide side plate of the present invention;

[0026] Figure 7 This is a structural view of the guide groove and guide side plate of the present invention;

[0027] Figure 8 This is a structural view of the passive mold and operating table of the present invention.

[0028] Explanation of reference numerals in the attached figures:

[0029] 1. Active mold; 2. Passive mold; 3. Sprue; 4. Support frame one; 5. Operating table; 6. Support leg; 7. Electric push rod; 8. Threaded rod; 9. Adjusting nut; 10. Guide side plate; 11. Guide column; 12. Support frame two; 13. Return spring; 14. Guide groove; 15. Slide groove; 16. Actuating plate; 17. Rotating shaft; 18. Adjusting plate; 19. Rack; 20. Elastic sheet; 21. Gear; 22. Connecting rod; 23. Tooth. Detailed Implementation

[0030] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0031] Please see Figures 1 to 8 The present invention provides a technical solution:

[0032] A forming mold for aluminum profile processing includes an operating table 5 and a support leg 6 fixed to the lower end face of the operating table 5. A casting mold is movably connected to the upper end face of the operating table 5. The casting mold includes an active mold 1 and a passive mold 2. The adjacent surfaces of the active mold 1 and the passive mold 2 are designed with an open structure. The upper side of the adjacent surfaces of the active mold 1 and the passive mold 2 are provided with a casting port 3 that communicates with the internal cavity of the active mold 1 and the passive mold 2. A support frame 4 fixedly connected to the operating table 5 is provided on the front side of the active mold 1. An electric push rod 7 is fixedly connected to the support frame 4, and the output end of the electric push rod 7 is fixedly connected to the active mold 1. A demolding mechanism is provided inside the passive mold 2.

[0033] The internal cavity volume of the active mold 1 is smaller than that of the passive mold 2, so that the contact area between the formed aluminum profile and the inner wall cavity of the passive mold 2 is larger than that of the active mold 1. This allows the formed aluminum profile to remain inside the passive mold 2 when the active mold 1 is displaced, and then the demolding mechanism of the passive mold 2 is activated to perform the demolding operation. The maximum adjustment volume of the adjustment plate 18 shall not exceed the internal volume of the passive mold 2.

[0034] Specifically, the passive mold 2 is provided with a support frame 2 12 fixedly connected to the operating table 5 on its rear side. A guide post 11 passes through the support frame 2 12. The guide post 11 is movably connected to the support frame, and one end of the guide post 11 is fixedly connected to the passive mold 2. A spring is sleeved on the outer surface of the guide post 11 located between the support frame 2 12 and the passive mold 2. One end of the spring is fixedly connected to the support frame 2 12, and the other end is fixedly connected to the passive mold 2.

[0035] By adopting the above technical solution, the formed aluminum profile remains in the internal cavity of the passive mold 2, and then, under the action of the return spring 13 outside the guide post 11, the passive mold 2 carries the formed aluminum profile in the reverse displacement.

[0036] Specifically, the upper surface of the operating table 5 is symmetrically provided with a sliding groove 15 located below the passive mold 2. Elastic sheets 20 are fixedly distributed at equal intervals in the sliding groove 15. The elastic sheets 20 are made of elastic metal material, and teeth 23 are movably connected between the elastic sheets 20. The tops of several teeth 23 are fixedly connected to the passive mold 2.

[0037] By adopting the above technical solution, during the process of pouring and moving, the teeth 23 at the bottom of the passive mold 2 are displaced in the slide 15 and continuously squeeze the elastic sheet 20. The elastic sheet 20 deforms and collides with the teeth 23, generating vibration. The vibration force is transmitted to the cavity between the passive mold 2 and the active mold 1, which can accelerate the flow of aluminum liquid and expel air. Then, it remains still for a period of time to wait for the internal aluminum profile to cool and form.

[0038] Specifically, an adjusting plate 18 is movably connected inside the active mold 1, and a threaded rod 8 is symmetrically arranged on the front end of the active mold 1. The rear end of the threaded rod 8 extends through the active mold 1 and into the active mold 1 to be rotatably connected to the adjusting plate 18. The threaded rod 8 is rotatably connected to the active mold 1. An adjusting nut 9 is threadedly connected to the outside of the threaded rod 8 located on the front side of the active mold 1, and scale lines are provided on the surface of the threaded rod 8.

[0039] By adopting the above technical solution, this application does not require changing different molds for aluminum profiles of the same model but different thicknesses. The user only needs to turn the adjusting nut 9 to drive the threaded rod 8 to move inside the cavity of the active mold 1, thereby driving the adjusting plate 18 to move, which can adjust the internal volume of the active mold 1. The user can calculate the volume by observing the scale on the surface of the threaded rod 8.

[0040] Specifically, the passive mold 2 is rotatably connected to an actuating plate 16. A rotating shaft 17 is fixedly connected to the middle of both sides of the actuating plate 16. The other end of the rotating shaft 17 passes through the passive mold 2 and extends to the outside of the passive mold 2. Guide side plates 10 are fitted to both sides of the passive mold 2. A guide groove 14 is formed on the inner wall of the guide side plate 10 at a position corresponding to the rotating shaft 17. A rack 19 is fixedly connected to the lower end face of the middle of the guide groove 14. A gear 21 is meshed on the rack 19. A connecting rod 22 is rotatably connected to the middle of the gear 21. One end of the connecting rod 22 is fixedly connected to the rotating shaft 17. A one-way ratchet structure is provided between the gear 21 and the connecting rod 22. The gear 21 rotates counterclockwise to rotate on its own axis, and rotates clockwise to self-lock and drive the connecting rod 22 to rotate. A torsion spring is provided at the point where the rotating shaft 17 passes through and connects to the passive mold 2. One end of the torsion spring is fixed to the passive mold 2, and the other end is fixed to the rotating shaft 17.

[0041] By adopting the above technical solution,

[0042] Working principle:

[0043] First, the active mold 1 and the passive mold 2 are driven to close by the output end of the electric push rod 7 connected to the active mold 1. Then, the pouring pipe of the external pouring machine connects to the pouring port 3 on the active mold 1 and the passive mold 2, and then pours molten aluminum into the cavity between the active mold 1 and the passive mold 2 through the pouring port 3. During the pouring process, the electric push rod 7 continues to push the active mold 1 towards the passive mold 2. In order to maintain the stability of the movement of the active mold 1, a slide rail can be added between the active mold 1 and the operating table 5. When the electric push rod 7 drives the active mold 1 to move, it also squeezes the passive mold 2 to move towards the support frame 2 12. The passive mold 2 can maintain a stable displacement by connecting with the guide side plate 10, the bottom slide groove 15, and the rear guide column 11 to the support frame 2 12. During the process of pouring and moving at the same time, the teeth 23 at the bottom of the passive mold 2 move in the slide groove 15 and continuously squeeze the elastic plate 20. The elastic plate 20 deforms elastically and collides with the teeth 23, generating vibration. The vibration force is transmitted The aluminum liquid is fed into the cavity between the passive mold 2 and the active mold 1, which can accelerate the flow of aluminum liquid and expel air. Then, it is left to stand still for a period of time to allow the internal aluminum profile to cool and form. Subsequently, the electric push rod 7 retracts, pulling the active mold 1 and the passive mold 2 apart. The active mold 1 resets, and the formed aluminum profile stays in the internal cavity of the passive mold 2. Then, under the action of the reset spring 13 outside the guide post 11, the passive mold 2 carries the formed aluminum profile and moves in the opposite direction. At this time, the bottom tooth 23 contacts the elastic plate 20 again to generate vibration and achieve vibration demolding. At the same time, the gear 21 in the guide groove 14 on both sides of the passive mold 2 contacts the rack 19. Under the action of the one-way ratchet, the connecting rod 22 is driven to rotate, which drives the rotating shaft 17 to rotate. This causes the actuating plate 16 inside the passive mold 2 to rotate 90 degrees to squeeze the formed aluminum material inside, causing it to detach from the passive mold 2 and achieve a complete demolding operation. When the gear 21 no longer contacts the rack 19, under the action of the torsion spring, the actuating plate 16 resets and waits for the next pouring operation.

[0044] For aluminum profiles of the same type but different thicknesses, this application does not require changing different molds. The user only needs to turn the adjusting nut 9 to drive the threaded rod 8 to move inside the cavity of the active mold 1, thereby driving the adjusting plate 18 to move, which can adjust the internal volume of the active mold 1. The user can calculate the volume by observing the scale on the surface of the threaded rod 8.

[0045] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, and not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features; and these modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A forming mold for aluminum profile processing, comprising an operating table (5) and a support leg (6) fixed to the lower end face of the operating table (5), characterized in that: The upper surface of the operating table (5) is movably connected to a casting mold, which includes an active mold (1) and a passive mold (2). The adjacent surfaces of the active mold (1) and the passive mold (2) are designed with an open structure. The upper side of the adjacent surfaces of the active mold (1) and the passive mold (2) are provided with casting ports (3) that communicate with the internal cavities of the active mold (1) and the passive mold (2). The front side of the active mold (1) is provided with a support frame (4) that is fixedly connected to the operating table (5). An electric push rod (7) is fixedly connected to the support frame (4), and the output end of the electric push rod (7) is fixedly connected to the active mold (1). The passive mold (2) is provided with a demolding mechanism inside.

2. The forming mold for aluminum profile processing according to claim 1, characterized in that: The passive mold (2) is provided with a support frame (12) fixedly connected to the operating table (5) on the rear side. A guide column (11) runs through the support frame (12). The guide column (11) is movably connected to the support frame, and one end of the guide column (11) is fixedly connected to the passive mold (2).

3. A forming mold for aluminum profile processing according to claim 2, characterized in that: A spring is fitted on the outer surface of the guide post (11) located between the second support frame (12) and the passive mold (2). One end of the spring is fixedly connected to the second support frame (12), and the other end is fixedly connected to the passive mold (2).

4. A forming mold for aluminum profile processing according to claim 3, characterized in that: The upper surface of the operating table (5) is symmetrically provided with a sliding groove (15) located below the passive mold (2). Elastic sheets (20) are fixedly distributed at equal intervals in the sliding groove (15). The elastic sheets (20) are made of elastic metal material, and teeth (23) are movably connected between the elastic sheets (20). The tops of several teeth (23) are fixedly connected to the passive mold (2).

5. A forming mold for aluminum profile processing according to claim 4, characterized in that: An adjusting plate (18) is movably connected inside the active mold (1). A threaded rod (8) is symmetrically arranged on the front end of the active mold (1). The rear end of the threaded rod (8) extends through the active mold (1) and into the active mold (1) and is rotatably connected to the adjusting plate (18). The threaded rod (8) is rotatably connected to the active mold (1). An adjusting nut (9) is threadedly connected to the outside of the threaded rod (8) located on the front side of the active mold (1), and scale lines are provided on the surface of the threaded rod (8).

6. A forming mold for aluminum profile processing according to claim 5, characterized in that: The passive mold (2) is rotatably connected to a toggle plate (16). A rotating shaft (17) is fixedly connected to the middle of both sides of the toggle plate (16). The other end of the rotating shaft (17) passes through the passive mold (2) and extends to the outside of the passive mold (2).

7. A forming mold for aluminum profile processing according to claim 6, characterized in that: The passive mold (2) has guide side plates (10) attached to both sides. The inner wall of the guide side plate (10) is provided with a guide groove (14) corresponding to the rotating shaft (17). A rack (19) is fixedly connected to the lower end face of the middle part of the guide groove (14). A gear (21) is meshed on the rack (19). A connecting rod (22) is rotatably connected to the middle part of the gear (21). One end of the connecting rod (22) is fixedly connected to the rotating shaft (17).

8. A forming mold for aluminum profile processing according to claim 7, characterized in that: A one-way ratchet structure is provided between the gear (21) and the connecting rod (22). The gear (21) rotates counterclockwise and rotates clockwise to lock and drive the connecting rod (22) to rotate.

9. A forming mold for aluminum profile processing according to claim 8, characterized in that: A torsion spring is provided at the point where the rotating shaft (17) and the passive mold (2) pass through and connect, with one end of the torsion spring fixed to the passive mold (2) and the other end fixed to the rotating shaft (17).

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