A welding apparatus for industrial pipe installation

Abstract

The application discloses a welding equipment for industrial pipeline installation and relates to the technical field of industrial pipeline welding, which comprises an equipment body, a supporting plate is fixedly connected to the middle position of the top surface of the equipment body, a fixing plate is also fixedly connected to the middle position of the top surface of the supporting plate, the top end of the fixing plate is fixedly connected to the inner wall of a circular ring, a snap ring is rotatably connected to the outer surface of the circular ring, a fixing frame is fixedly connected to the snap ring, and a welding machine is fixedly installed on the fixing frame. The welding equipment has a reasonable structure, can realize accurate centering and positioning of the pipeline welding position through a turnover assembly, can drive the welding head to rotate around the interface in the circumferential direction in cooperation with the rotating function of the welding machine, can realize continuous welding of the girth weld, and effectively solves the precision and efficiency short board of manual operation.

Description

Technical Field

[0001] This invention relates to the field of industrial pipeline welding technology, and in particular to a welding device for industrial pipeline installation. Background Technology

[0002] Plasma arc welding is a precision welding technology that uses a plasma arc as a heat source. The plasma arc obtains higher energy density, temperature and stability by compressing the electric arc. The core relies on the plasma gun to constrain the electric arc into a slender arc column. The ionized gas forms a high-temperature plasma that impacts the welding base material. This technology is an upgrade and improvement of ordinary argon arc welding. It makes up for the defects of traditional arc welding, such as energy dispersion, poor weld formation and insufficient precision. It can realize micro-penetration deep welding of thin-walled parts and precision components, and is suitable for refractory metals such as stainless steel, titanium alloys and high-temperature alloys.

[0003] Chinese Utility Model Patent Publication No. CN211331739U discloses a welding device for industrial pipe processing, comprising a body. A quick-connect plug is provided at the bottom of the front surface of the body. A connector is inserted into the port of the quick-connect plug. A baffle is provided on one end of the connector, and a rectangular hole is formed on one end of the baffle. A support column is provided inside the rectangular hole, and the support column fixes the surface of the body. This utility model utilizes a designed baffle that blocks the connector at its end after insertion, thereby limiting the connector and ensuring it will not detach from the quick-connect plug under tension. This ensures more stable and reliable use. The designed support column supports the baffle, and the designed connecting rod facilitates the installation and support of a spring.

[0004] There are still some problems with the welding equipment during use.

[0005] In pipeline welding operations, the alignment accuracy of the interface directly determines the quality of the weld and the sealing performance of the pipeline connection. Traditional manual alignment methods are prone to problems such as coaxiality deviation and uneven butt gap. In addition, the pipeline needs to be manually flipped and the welding position adjusted during welding, which is inefficient, labor-intensive, and prone to affecting the consistency of welding due to human error. Summary of the Invention

[0006] The purpose of this application is to provide a welding equipment for industrial pipeline installation, which realizes precise centering and positioning of the pipeline welding part through the flipping component. In conjunction with the rotation function of the welding machine, the welding head can be driven to rotate around the interface circumferentially to realize continuous welding of the circumferential seam, effectively solving the shortcomings of accuracy and efficiency of manual operation.

[0007] To achieve the above objectives, this application provides the following technical solution: a welding device for industrial pipeline installation, comprising a device body, a support plate fixedly connected to the center of the top surface of the device body, a fixing plate fixedly connected to the center of the top surface of the support plate, the top end of the fixing plate fixedly connected to the inner wall of a ring, a retaining ring rotatably connected to the outer surface of the ring, a fixing frame fixedly connected to the retaining ring, and a welding machine fixedly mounted on the fixing frame;

[0008] It also includes a drive component, a flipping component, and a fastening component. The drive component is disposed on the device body and works in conjunction with it. The flipping component is disposed on the device body and works in conjunction with the drive component. The fastening component is disposed on the device body and is used to fix the pipe.

[0009] Preferably, a toothed ring is fixedly connected to the outer surface of the retaining ring, and a first gear meshes on the toothed ring. The first gear is fixedly connected to one end of the transmission rod, and the other end of the transmission rod is fixedly connected to the output end of the drive motor.

[0010] Preferably, the drive assembly includes a bracket fixedly mounted on the device body, a main shaft rotatably connected to the bracket, the bottom end of the main shaft being fixedly connected to the output end of a servo motor, the servo motor being fixedly mounted at the center of the bottom surface of the bracket, and a docking plate being fixedly connected to the top end of the main shaft.

[0011] Preferably, the two ends of the docking plate are fixedly connected to the shaft pins, the shaft pins are rotatably connected to the linkage plate, the other end of the linkage plate is rotatably connected to the column, and the bottom end of the column is fixedly connected to the middle of the top surface of the horizontal plate.

[0012] Preferably, pins are fixedly connected to both ends of the horizontal plate, the bottom end of the pins is fixedly connected to the toothed plate, a slider is fixedly installed on the bottom surface of the toothed plate, the slider is slidably connected to the slide rail, and the slide rail is fixedly installed on the device body.

[0013] Preferably, the flipping assembly includes a pair of first bearings fixedly installed on both sides of the top surface of the device body, a rod rotatably connected to the pair of first bearings, and a second gear fixedly connected to both ends of the rod, the second gear meshing with the gear plate.

[0014] Preferably, a pair of positioning seats are fixedly connected to the first shaft seat, the other end of the pair of positioning seats is fixedly connected to the shelf, a first clamping plate is fixedly connected to the shelf, a second clamping plate is attached to the first clamping plate, and a slot is provided in the middle of the side of the first clamping plate opposite to the second clamping plate.

[0015] Preferably, the fastening assembly includes a frame fixedly mounted on the shelf, a rod movably inserted into the frame, one end of the rod being fixedly connected to a second clamping plate, the other end of the rod being fixedly connected to a collar, a spring being sleeved on the rod, and the two ends of the spring being fixedly connected to one side of the frame and one side of the collar, respectively.

[0016] Preferably, a second bearing is fixedly connected to the frame, a rotating rod is rotatably connected to the second bearing, a handle is fixedly connected to the rotating rod, an eccentric shaft is fixedly installed at the middle position of the rotating rod, a limit block is fixedly connected to the middle position of the second clamping plate near the eccentric shaft, an arc-shaped groove is opened on the limit block, and the eccentric shaft fits into the inside of the arc-shaped groove.

[0017] In summary, the present invention has the following beneficial effects:

[0018] 1. The present invention has a reasonable structure. When the pipe joint is aligned, the drive motor on the pallet operates, which causes the transmission rod to rotate. A first gear is fixedly connected to the other end of the transmission rod. The rotation of the transmission rod drives the first gear to rotate. The first gear meshes with the toothed ring, and the toothed ring is fixedly connected to the retaining ring. The rotation of the first gear causes the retaining ring on the toothed ring to rotate on the ring, thereby facilitating the rotation of the fixing frame on the retaining ring, so that the welding machine can perform welding work on the pipe joint.

[0019] 2. In this invention, the servo motor starts operating to rotate the main shaft. A docking plate is fixedly connected to the top of the main shaft, and pins are fixedly connected to both ends of the docking plate. A linkage plate is rotatably connected to the pins, and the other end of the linkage plate is rotatably connected to the column. The column is fixedly connected to the horizontal plate. The rotation of the docking plate pushes the horizontal plate to move through the linkage plate. Both ends of the horizontal plate are fixedly connected to pins, and the pins are fixedly connected to the toothed plate. The movement of the horizontal plate causes the slider on the toothed plate to slide on the slide rail. The toothed plate meshes with the second gear, and the second gear is fixedly connected to the rod. The rotation of the second gear drives the rod to rotate, and the rotation of the rod causes the placement plate on the positioning seat to rotate, thereby facilitating the placement plate to rotate 90 degrees. The placement plate is provided with a first clamping plate and a second clamping plate. The pipe is inserted into the slot and fixed by the first clamping plate and the second clamping plate.

[0020] 3. In this invention, after welding is completed, the handle is pulled, which drives the rotating rod to rotate. An eccentric shaft is fixedly connected to the rotating rod. The arc-shaped groove on the limiting block is attached to the surface of the eccentric shaft by the elastic force of the spring. The rotation of the eccentric shaft causes the second clamping plate to move, thereby facilitating the removal of the pipe inside the slot. Attached Figure Description

[0021] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0022] Figure 1 This is a schematic diagram of the three-dimensional structure of the equipment body;

[0023] Figure 2 This is a rear-view three-dimensional structural diagram of the equipment body;

[0024] Figure 3 This is a schematic diagram of the three-dimensional structure of the pallet;

[0025] Figure 4 This is a schematic diagram of the three-dimensional structure of the drive component;

[0026] Figure 5 This is a schematic diagram of a horizontal plate three-dimensional structure;

[0027] Figure 6 This is a schematic diagram of the three-dimensional structure of the shelf;

[0028] Figure 7 This is a schematic diagram of the three-dimensional structure of the frame.

[0029] In the diagram: 1. Equipment body; 101. Support plate; 102. Fixing plate; 103. Ring; 104. Snap ring; 105. Fixing frame; 106. Welding machine; 107. Gear ring; 108. First gear; 109. Transmission rod; 110. Drive motor; 2. Bracket; 201. Main shaft; 202. Servo motor; 203. Connecting plate; 204. Shaft pin; 205. Linkage plate; 206. Column; 207. Horizontal plate; 208. Pin; 20 9. Gear plate; 210. Slider; 211. Slide rail; 3. First shaft seat; 301. Rod body; 302. Second gear; 303. Positioning seat; 304. Storage plate; 305. First clamping plate; 306. Second clamping plate; 307. Slot; 4. Frame body; 401. Insert rod; 402. Collar; 403. Spring; 404. Second shaft seat; 405. Rotating rod; 406. Handle; 407. Eccentric shaft; 408. Limiting block; 409. Arc groove. Detailed Implementation

[0030] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0031] Example: Reference Figure 1 - Figure 7 The welding equipment for industrial pipeline installation shown includes a device body 1. A support plate 101 is fixedly connected to the center of the top surface of the device body 1. A fixing plate 102 is also fixedly connected to the center of the top surface of the support plate 101. The top end of the fixing plate 102 is fixedly connected to the inner wall of a ring 103. A retaining ring 104 is rotatably connected to the outer surface of the ring 103. A fixing frame 105 is fixedly connected to the retaining ring 104. A welding machine 106 is fixedly mounted on the fixing frame 105. The equipment also includes a drive assembly, a flipping assembly, and a fastening assembly. The drive assembly is mounted on the device body 1 for cooperation. The flipping assembly is mounted on the device body 1 for use with the drive assembly. The fastening assembly is mounted on the device body 1 for fixing the pipeline.

[0032] A toothed ring 107 is fixedly connected to the outer surface of the retaining ring 104. A first gear 108 meshes on the toothed ring 107. The first gear 108 is fixedly connected to one end of the transmission rod 109. The other end of the transmission rod 109 is fixedly connected to the output end of the drive motor 110.

[0033] Specifically, when the pipe joint is aligned, the drive motor 110 on the support plate 101 operates, causing the transmission rod 109 to rotate. A first gear 108 is fixedly connected to the other end of the transmission rod 109. The rotation of the transmission rod 109 drives the first gear 108 to rotate. The first gear 108 meshes with the gear ring 107, and the gear ring 107 is fixedly connected to the retaining ring 104. The rotation of the first gear 108 drives the retaining ring 104 on the gear ring 107 to rotate on the ring 103, thereby facilitating the rotation of the fixing bracket 105 on the retaining ring 104, so that the welding machine 106 can perform welding work on the pipe joint.

[0034] In one embodiment of this invention, the drive assembly includes a bracket 2 fixedly mounted on the device body 1. A main shaft 201 is rotatably connected to the bracket 2. The bottom end of the main shaft 201 is fixedly connected to the output end of a servo motor 202. The servo motor 202 is fixedly mounted at the center of the bottom surface of the bracket 2. A docking plate 203 is fixedly connected to the top end of the main shaft 201. A shaft pin 204 is fixedly connected to both ends of the docking plate 203. A linkage plate 205 is rotatably connected to the shaft pin 204. The other end of the linkage plate 205 is rotatably connected to a column 206. The bottom end of the column 206 is fixedly connected to the center of the top surface of a horizontal plate 207. Pins 208 are fixedly connected to both ends of the horizontal plate 207. The bottom end of the pins 208 is fixedly connected to a toothed plate 209. A slider 210 is fixedly mounted on the bottom surface of the toothed plate 209. The slider 210 is slidably connected to a slide rail 211, which is fixedly mounted on the device body 1.

[0035] Specifically, the servo motor 202 starts operating to rotate the spindle 201. A docking plate 203 is fixedly connected to the top of the spindle 201, and pins 204 are fixedly connected to both ends of the docking plate 203. A linkage plate 205 is rotatably connected to the pins 204. The other end of the linkage plate 205 is rotatably connected to the column 206. The column 206 is fixedly connected to the horizontal plate 207. The rotation of the docking plate 203 pushes the horizontal plate 207 to move through the linkage plate 205. Both ends of the horizontal plate 207 are fixedly connected to pins 208. Pins 208 are fixedly connected to the toothed plate 209. The movement of the horizontal plate 207 causes the slider 210 on the toothed plate 209 to slide on the slide rail 211.

[0036] As one embodiment of this invention, the flipping assembly includes a pair of first bearing seats 3 fixedly installed on both sides of the top surface of the device body 1. A rod 301 is rotatably connected to the pair of first bearing seats 3. A second gear 302 is fixedly connected to both ends of the rod 301. The second gear 302 meshes with the gear plate 209. A pair of positioning seats 303 are fixedly connected to the first bearing seats 3. The other end of the pair of positioning seats 303 is fixedly connected to the shelf 304. A first clamping plate 305 is fixedly connected to the shelf 304. A second clamping plate 306 is attached to the first clamping plate 305. A slot 307 is provided in the middle of the side of the first clamping plate 305 opposite to the second clamping plate 306.

[0037] Specifically, the toothed plate 209 meshes with the second gear 302, and the second gear 302 is fixedly connected to the rod 301. The rotation of the second gear 302 drives the rod 301 to rotate, and the rotation of the rod 301 causes the placement plate 304 on the positioning seat 303 to rotate, thereby facilitating the placement plate 304 to rotate 90 degrees. The placement plate 304 is provided with a first clamping plate 305 and a second clamping plate 306 respectively. The pipe is inserted into the slot 307 and fixed by the first clamping plate 305 and the second clamping plate 306.

[0038] As one embodiment of this invention, the fastening assembly includes a frame 4 fixedly mounted on a shelf 304. A rod 401 is movably inserted into the frame 4. One end of the rod 401 is fixedly connected to a second clamping plate 306, and the other end of the rod 401 is fixedly connected to a collar 402. A spring 403 is sleeved on the rod 401. The two ends of the spring 403 are fixedly connected to one side of the frame 4 and one side of the collar 402, respectively. A second bearing 404 is fixedly connected to the frame 4. A rotating rod 405 is rotatably connected to the second bearing 404. A handle 406 is fixedly connected to the rotating rod 405. An eccentric shaft 407 is fixedly mounted at the middle position of the rotating rod 405. A limiting block 408 is fixedly connected to the middle position of the second clamping plate 306 near the eccentric shaft 407. An arc-shaped groove 409 is provided on the limiting block 408, and the eccentric shaft 407 fits inside the arc-shaped groove 409.

[0039] Specifically, after welding is completed, the handle 406 is pulled, which drives the rotating rod 405 to rotate. An eccentric shaft 407 is fixedly connected to the rotating rod 405. The arc groove 409 on the limiting block 408 is attached to the surface of the eccentric shaft 407 by the elastic force of the spring 403. The rotation of the eccentric shaft 407 causes the second clamping plate 306 to move, thereby facilitating the removal of the pipe inside the slot 307.

[0040] The working principle of this invention is as follows: The servo motor 202 starts to operate, causing the spindle 201 to rotate. A docking plate 203 is fixedly connected to the top of the spindle 201, and the two ends of the docking plate 203 are fixedly connected to the shaft pins 204. A linkage plate 205 is rotatably connected to the shaft pins 204. The other end of the linkage plate 205 is rotatably connected to the column 206. The column 206 is fixedly connected to the horizontal plate 207. The rotation of the docking plate 203 pushes the horizontal plate 207 to move through the linkage plate 205. The two ends of the horizontal plate 207 are fixedly connected to the pins 208. The pins 208 are fixedly connected to the toothed plate 209. The movement of the horizontal plate 207 causes the slider 210 on the toothed plate 209 to slide on the slide rail 211.

[0041] The toothed plate 209 meshes with the second gear 302, and the second gear 302 is fixedly connected to the rod 301. The rotation of the second gear 302 drives the rod 301 to rotate, and the rotation of the rod 301 causes the placement plate 304 on the positioning seat 303 to rotate, thereby facilitating the placement plate 304 to rotate 90 degrees. The placement plate 304 is provided with a first clamping plate 305 and a second clamping plate 306 respectively. The pipe is inserted into the slot 307 and fixed by the first clamping plate 305 and the second clamping plate 306.

[0042] After welding is completed, the handle 406 is pulled, which drives the rotating rod 405 to rotate. An eccentric shaft 407 is fixedly connected to the rotating rod 405. The arc groove 409 on the limiting block 408 is attached to the surface of the eccentric shaft 407 by the elastic force of the spring 403. The rotation of the eccentric shaft 407 causes the second clamping plate 306 to move, thereby facilitating the removal of the pipe inside the slot 307.

[0043] Finally, it should be noted that the above are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A welding device for industrial pipeline installation, characterized in that, include: The equipment body (1) has a support plate (101) fixedly connected to the middle of the top surface of the equipment body (1). A fixing plate (102) is also fixedly connected to the middle of the top surface of the support plate (101). The top of the fixing plate (102) is fixedly connected to the inner wall of the ring (103). A retaining ring (104) is rotatably connected to the outer surface of the ring (103). A fixing frame (105) is fixedly connected to the retaining ring (104). A welding machine (106) is fixedly installed on the fixing frame (105). It also includes a drive component, a flip component and a fastening component. The drive component is disposed on the device body (1) for use with the device. The flip component is disposed on the device body (1) for use with the drive component. The fastening component is disposed on the device body (1) for fixing the pipe.

2. The welding equipment for industrial pipeline installation according to claim 1, characterized in that: A toothed ring (107) is fixedly connected to the outer surface of the retaining ring (104). A first gear (108) meshes on the toothed ring (107). The first gear (108) is fixedly connected to one end of the transmission rod (109). The other end of the transmission rod (109) is fixedly connected to the output end of the drive motor (110).

3. The welding equipment for industrial pipeline installation according to claim 2, characterized in that: The drive assembly includes a bracket (2) fixedly mounted on the device body (1), a main shaft (201) rotatably connected to the bracket (2), the bottom end of the main shaft (201) being fixedly connected to the output end of the servo motor (202), and a docking plate (203) being fixedly connected to the top end of the main shaft (201).

4. The welding equipment for industrial pipeline installation according to claim 3, characterized in that: The two ends of the docking plate (203) are fixedly connected with shaft pins (204), and a linkage plate (205) is rotatably connected to the shaft pins (204). The other end of the linkage plate (205) is rotatably connected to the column (206), and the bottom end of the column (206) is fixedly connected to the middle of the top surface of the horizontal plate (207).

5. The welding equipment for industrial pipeline installation according to claim 4, characterized in that: Pins (208) are fixedly connected to both ends of the horizontal plate (207). The bottom end of the pins (208) is fixedly connected to the toothed plate (209). A slider (210) is fixedly installed on the bottom surface of the toothed plate (209). The slider (210) is slidably connected to the slide rail (211). The slide rail (211) is fixedly installed on the device body (1).

6. The welding equipment for industrial pipeline installation according to claim 5, characterized in that: The flipping assembly includes a pair of first bearings (3) fixedly installed on both sides of the top surface of the device body (1). A rod (301) is rotatably connected to the pair of first bearings (3). A second gear (302) is fixedly connected to both ends of the rod (301). The second gear (302) meshes with the toothed plate (209).

7. The welding equipment for industrial pipeline installation according to claim 6, characterized in that: A pair of positioning seats (303) are fixedly connected to the first shaft seat (3). The other end of the pair of positioning seats (303) is fixedly connected to the shelf (304). A first clamping plate (305) is fixedly connected to the shelf (304). A second clamping plate (306) is attached to the first clamping plate (305). A slot (307) is provided in the middle of the side of the first clamping plate (305) and the second clamping plate (306) opposite to each other.

8. The welding equipment for industrial pipeline installation according to claim 7, characterized in that: The fastening assembly includes a frame (4) fixedly installed on the shelf (304), a rod (401) is movably inserted into the frame (4), one end of the rod (401) is fixedly connected to the second clamp (306), and the other end of the rod (401) is fixedly connected to a collar (402). A spring (403) is sleeved on the rod (401), and the two ends of the spring (403) are fixedly connected to one side of the frame (4) and one side of the collar (402), respectively.

9. The welding equipment for industrial pipeline installation according to claim 8, characterized in that: A second bearing seat (404) is fixedly connected to the frame (4), and a rotating rod (405) is rotatably connected to the second bearing seat (404). A handle (406) is fixedly connected to the rotating rod (405), and an eccentric shaft (407) is fixedly installed at the middle position of the rotating rod (405). A limiting block (408) is fixedly connected to the middle position of the second clamping plate (306) near the eccentric shaft (407). An arc groove (409) is provided on the limiting block (408), and the eccentric shaft (407) fits into the inside of the arc groove (409).

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