A circulating water treatment machine
Through an integrated structure and automatic control system, it integrates multi-functional water treatment, solving the problems of single equipment, outdated control, and water waste in the circulating water system, and achieving efficient and environmentally friendly water treatment results.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- HENDERSON IND (TIANJIN) CO LTD
- Filing Date
- 2026-03-27
- Publication Date
- 2026-06-05
AI Technical Summary
Existing circulating water treatment equipment has limited functionality, requires multiple units to be combined, has outdated control methods, results in serious water waste, lacks full-process linkage control, and poses a risk of secondary pollution from chemical agents.
It adopts an integrated structural design and automatic control system, integrating functions such as diversion treatment, electrode adsorption, electrode polarity switching, electromagnetic activation, metal electrode electrolysis, and electrocatalytic sterilization, to achieve automated control and water resource reuse, avoiding the use of chemical agents.
It improves processing efficiency, reduces operation and maintenance costs, reduces land occupation, increases water resource utilization, ensures stable equipment operation, and avoids chemical pollution.
Smart Images

Figure CN122144960A_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of water treatment technology, specifically relating to a multi-functional automatic control circulating water treatment machine, which is suitable for industrial circulating cooling water systems, central air conditioning circulating water systems and other scenarios, and can realize the full-process automation of circulating water treatment. Background Technology
[0002] During long-term operation, circulating water systems are prone to scale buildup in heat exchangers and corrosion, leading to reduced heat exchange efficiency, impacting production efficiency and equipment lifespan. Furthermore, the consistently high water temperature (25℃-35℃) in circulating water systems easily fosters the growth of bacteria, algae, and other microorganisms. These microorganisms mix with silt and dust in the system to form biofilm, which adheres to the heat exchangers, causing scale buildup and accelerating corrosion. Maintaining system stability requires the use of water treatment agents or equipment. Existing circulating water treatment equipment has several shortcomings: First, its functions are relatively limited, with most devices only capable of single functions such as scale inhibition, sterilization, or corrosion inhibition, requiring multiple devices to be used in combination, resulting in complex system installation and a large footprint. Second, the control methods are outdated, with operations such as flow regulation and electrode cleaning relying heavily on manual intervention, making it difficult to dynamically adjust according to real-time operating conditions, resulting in low treatment accuracy. Third, water resources are wasted significantly, as the scale-containing wastewater generated during electrode cleaning in equipment that uses electrode adsorption to soften water is mostly discharged directly without being reused. Fourth, there is a lack of full-process linkage control, with each treatment stage operating independently, failing to respond promptly to abnormal parameters, thus affecting treatment effectiveness. Fifth, some equipment relies on chemical agents, which can easily cause secondary pollution of water bodies, and the dosage of these agents is difficult to control precisely, posing a risk of waste or failure.
[0003] To address the aforementioned issues, there is an urgent need for a circulating water treatment machine that integrates multiple processing functions, has a high degree of automation, high water resource utilization, and requires no chemical reagents, in order to meet the requirements of efficient, environmentally friendly, and stable operation of circulating water systems. Summary of the Invention
[0004] The present invention aims to provide a multifunctional automatic control circulating water treatment machine. Through an integrated structural design and a logically progressive automatic control system, it realizes the diversion and treatment of circulating water, automatic cleaning, and parameter linkage control, solving the problems of existing equipment having single functions, excessive manual intervention, water waste, and complex installation.
[0005] To achieve the above objectives, the present invention provides the following technical solution: A multifunctional, automatically controlled circulating water treatment machine includes an automatic control system and an integrated water treatment body. The automatic control system includes a signal acquisition module, a main control module, and an actuator module. The signal acquisition module is electrically connected to the main control module, and the main control module is electrically connected to the actuator module. The integrated water treatment body includes a main inlet valve, a main outlet valve, a main pipeline, a first treatment branch, a second treatment branch, and a closed-loop cleaning system. The main inlet valve is connected to the inlet ends of the first and second treatment branches, respectively. The outlet ends of the first and second treatment branches are both connected to the main pipeline. The main pipeline is connected to the main outlet pipeline, and a check valve and a main outlet valve are connected in series in the main outlet pipeline. The main control module acquires operating parameters through the signal acquisition module and drives the actuator module to control the operating status of the first treatment branch, the second treatment branch, and the closed-loop cleaning system, thereby realizing the diversion and confluence output of circulating water.
[0006] Preferably, the first treatment branch is provided with a first flow meter, an inlet valve, a reactor, a filter, and a filter outlet valve in sequence along the water flow direction, with the filter outlet valve connected to the main pipeline; the signal acquisition module includes a second pressure gauge located on the filter and a voltage sensor located on the power supply of the reactor's supporting control system, with the second pressure gauge and voltage sensor respectively connected to the main control module; the actuator module includes an inlet valve and a filter outlet valve, both of which are electrically connected to the main control module; the main control module receives the pressure signal from the second pressure gauge and adjusts the opening of the inlet valve; the main control module receives the voltage signal from the voltage sensor and monitors the operating status of the anode and cathode plates in the reactor, with the anode and cathode plates respectively electrically connected to the positive and negative terminals of the control system power supply.
[0007] Preferably, the closed-loop cleaning system includes a cleaning tank, a cleaning pump, a reuse pump, a bag filter, a high-pressure nozzle, and a reactor drain valve. The high-pressure nozzle is located inside the reactor. The inlet of the cleaning pump is connected to the cleaning tank, and the outlet is connected to the high-pressure nozzle. One end of the reactor drain valve is connected to the reactor, and the other end is connected to the bag filter. The bag filter is connected to both the reuse pump and the bag filter drain valve. The outlet of the reuse pump is connected to the cleaning tank. The signal acquisition module also includes a first pressure gauge located on the bag filter and a third pressure gauge located on the cleaning tank. Both the first and third pressure gauges are connected to the main control module. The actuator module also includes the cleaning pump, the reuse pump, the reactor drain valve, and the bag filter outlet. The valves and bag filter drain valve, as well as all pump bodies and valves, are electrically connected to the main control module. When the main control module detects that the voltage value of the voltage sensor is lower than the preset threshold, it sequentially controls the inlet valve and filter outlet valve to close, the reactor drain valve and bag filter outlet valve to open, and the cleaning pump and reuse pump to start. When the main control module detects that the voltage value has recovered to the preset threshold, it sequentially controls the cleaning pump and reuse pump to stop, the reactor drain valve and bag filter outlet valve to close, and the inlet valve and filter outlet valve to open. The main control module receives the pressure signal from the first pressure gauge and controls the opening and closing of the bag filter drain valve. The main control module receives the pressure signal from the third pressure gauge and controls the start and stop of the reuse pump.
[0008] Preferably, the second processing branch is provided with an electromagnetic coil, a second flow meter, a first valve, a metal electrode assembly, and an electrocatalytic electrode assembly in sequence along the water flow direction, with the outlet end of the electrocatalytic electrode assembly connected to the main pipeline; the actuator module includes an electromagnetic coil, a metal electrode assembly, and a first valve, all of which are electrically connected to the main control module; the signal acquisition module includes a second flow meter located in the second processing branch, which is signal-connected to the main control module; the main control module receives the flow signal from the second flow meter and adjusts the opening of the first valve; the main control module controls the start and stop of the electromagnetic coil; the main control module controls the electrolytic action of the metal electrode assembly, which is one or more combinations of aluminum, zinc, or copper electrodes.
[0009] Preferably, the electrocatalytic electrode assembly is externally connected to an electric field control unit, which is electrically connected to the main control module; the main control module applies an electric field to the electrocatalytic electrode assembly through the electric field control unit, and the electrode surface of the electrocatalytic electrode assembly is coated with a catalyst.
[0010] Preferably, the signal acquisition module further includes a first flow meter located in the first processing branch and a second flow meter located in the second processing branch, both of which are signal-connected to the main control module. The main control module integrates the detection signals from the first pressure gauge, the second pressure gauge, the third pressure gauge, the voltage sensor, and each flow meter. When any detection signal exceeds a preset threshold, the module adjusts the valve opening or pump operating status of the corresponding processing branch. The main control module receives the pressure signal from the main outlet pipeline and controls the opening and closing of the check valve.
[0011] Preferably, the basic diversion structure of the integrated water treatment body includes a main inlet valve, a main pipeline, a main outlet pipeline, a check valve, and a main outlet valve. The main inlet valve is the starting point for the diversion of the first treatment branch and the second treatment branch. The main pipeline is the confluence carrier of the two treated water streams. The main outlet pipeline is the transport channel for the confluenced water flow. The check valve is connected in series in the main outlet pipeline.
[0012] Preferably, the adapter structure of the first processing branch further includes anode and cathode plates disposed in the reactor, the anode and cathode plates being arranged in parallel and fixedly connected to the inner wall of the reactor; the adapter structure of the closed-loop cleaning system further includes an automatic suction and exhaust valve disposed in the cleaning tank, the automatic suction and exhaust valve being connected to the top of the cleaning tank; the bag filter is detachably connected to the reactor drain valve through a pipe, and the bag filter is provided with a filter bag inside.
[0013] Preferably, the adapter structure of the second processing branch further includes a shielding cover disposed outside the electromagnetic coil, the shielding cover being coaxially arranged with the electromagnetic coil; the metal electrode assembly includes an electrode support and a metal electrode sheet, the metal electrode sheet being fixed inside the pipe of the second processing branch through the electrode support, and the metal electrode sheet being electrically connected to the control system; the electrocatalytic electrode assembly includes a catalytic electrode sheet and an electrode fixing seat, the catalytic electrode sheet being installed at the end of the pipe of the second processing branch through the electrode fixing seat.
[0014] Preferably, the signal acquisition module further includes a signal transmission unit, which transmits the detection signals from each sensor and flow meter to the main control module; the actuator module further includes a drive unit, which receives instructions from the main control module and drives each valve, pump body, and electrode assembly to operate; the main control module has a built-in preset threshold storage unit and a timing control unit, which controls the operation sequence of the actuator module.
[0015] Beneficial effects: Overall, the circulating water treatment machine provided by this invention is equipped with a reactor, an electromagnetic coil, and a metal electrode section. The reactor adsorbs calcium and magnesium ions in the water through a first or second electrode plate, significantly reducing water hardness and the risk of scaling. The first filter further removes suspended solids and reaction products, ensuring clear effluent. The electromagnetic coil performs high-frequency oscillation treatment on the water, enhancing the polarity of water molecules and promoting the precipitation of calcium carbonate in the form of aragonite, making it less prone to adhesion. The metal electrode section releases metal ions through electrolysis, achieving flocculation, corrosion inhibition, or algae suppression functions. The electrode surface of the electrocatalytic electrode assembly is coated with a catalyst, and an electric field is applied through an external electric field control unit, catalyzing chloride ions in the water to generate strong oxidizing substances, enhancing the sterilization effect. In summary, the multi-functional automatic control circulating water treatment machine comprehensively realizes multiple water treatment functions such as scale inhibition, corrosion inhibition, sterilization, and algae suppression without the need for chemical agents, thereby improving the treatment efficiency of circulating water. Specifically as follows: High functional integration: The integrated structural design integrates functions such as diversion treatment, electrode adsorption, electrode polarity switching, electromagnetic activation, metal electrode electrolysis, electrocatalytic sterilization, closed-loop cleaning, automatic water replenishment, and anti-backflow, eliminating the need for multiple equipment combinations, simplifying the installation process and reducing the floor space required. High degree of automation: The automatic control system realizes closed-loop control of "signal acquisition-logic judgment-action driving". Operations such as flow regulation, electrode cleaning, electrode polarity switching, automatic water replenishment, and parameter linkage do not require manual intervention, reducing operation and maintenance costs and avoiding human operation errors. High water resource utilization rate: The closed-loop cleaning system achieves solid-liquid separation of scale-containing wastewater through bag filter, and the cleaning water is reused in the cleaning tank. The water supply pipe enables automatic water replenishment of the cleaning tank, reducing wastewater discharge and fresh water consumption, and improving water resource utilization rate. Highly adaptable: The main control module can adjust the preset threshold and action sequence according to the water quality and flow requirements of the circulating water system, adapting to different scenarios such as industrial and civil use; the metal electrode components can be flexibly selected in terms of material, and the first and second treatment branches can switch between parallel / serial modes to meet different water quality treatment needs; Environmentally friendly: No chemical agents are needed. Water softening, scale inhibition, corrosion inhibition, sterilization and algae suppression are achieved through physical and electrochemical methods, avoiding secondary pollution of water bodies by chemical agents and meeting environmental protection requirements. High operational stability: The entire process parameters are linked for control, and adjustments can be made in a timely manner when parameters are abnormal; the setting of check valves and air release valves ensures safe operation of the equipment, prevents water backflow and tank damage, ensures continuous and stable treatment process, and guarantees the operating efficiency of the circulating water system. Attached Figure Description
[0016] The accompanying drawings, incorporated in and forming part of this specification, illustrate embodiments consistent with this application and, together with the description, serve to explain the principles of this application. To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, those skilled in the art can obtain other drawings based on these drawings without creative effort. One or more embodiments are illustrated by way of example through the corresponding images in the accompanying drawings. These exemplary descriptions do not constitute a limitation on the embodiments. Elements with the same reference numerals in the drawings represent similar elements. Unless otherwise stated, the figures in the drawings do not constitute a limitation on scale.
[0017] Figure 1 This is a schematic diagram illustrating the operating principle of a circulating water treatment machine provided in an embodiment of this application. The components include: 1. Main pipeline; 2. Main outlet pipeline; 3. First flow meter; 4. Inlet valve; 5. Reactor; 6. Filter; 7. Cleaning tank; 8. Bag filter; 9. Water supply pipe; 10. Electromagnetic coil; 11. Second flow meter; 12. First valve; and 13. Check valve. Detailed Implementation
[0018] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.
[0019] The multifunctional automatic control circulating water treatment machine of the present invention consists of an automatic control system and an integrated water treatment body. The two work together to complete the entire process of circulating water treatment. The specific technical solution is as follows: The automatic control system adopts a modular design, undertaking the core functions of "signal acquisition - logic operation - action driving", including a signal acquisition module, a main control module, and an actuator module: Signal acquisition module: As an operating condition monitoring unit, it includes a first pressure gauge corresponding to the bag filter 8, a second pressure gauge corresponding to the filter 6, a third pressure gauge corresponding to the cleaning tank 7, a voltage sensor corresponding to the control system power supply of the reactor 5, a first flow meter 3 corresponding to the first treatment branch, a second flow meter 11 corresponding to the second treatment branch, and a pressure detection element for the main outlet pipeline 2; each sensor and flow meter collects pressure, voltage, and flow parameters in real time, and sends the data to the main control module through the signal transmission unit to ensure that the operating condition data is updated in real time.
[0020] Main control module: As the core computing unit, it has a built-in preset threshold storage unit, timing control unit and logic judgment unit; the preset threshold storage unit stores the normal operating range of each parameter, such as voltage threshold, pressure threshold and flow threshold; the logic judgment unit compares the collected real-time parameters with the preset thresholds and generates control commands; the timing control unit controls the action sequence of the actuator module to avoid system failures caused by disordered actions.
[0021] Actuator module: As the action execution unit, it includes inlet valve 4, first valve 12, filter 6 outlet valve, reactor 5 drain valve, bag filter 8 outlet valve, bag filter 8 drain valve, cleaning pump, reuse pump, solenoid coil 10, metal electrode assembly, electrocatalytic electrode assembly, check valve 13, and corresponding drive unit; the drive unit receives instructions from the main control module and drives each component to perform precise actions, such as valve opening adjustment, pump start and stop, electrode electrolysis control, etc.
[0022] The integrated water treatment unit adopts a structural layout of "two parallel / series selectable + closed-loop cleaning + anti-backflow", avoiding the installation complexity of multiple equipment combinations. Each structure corresponds one-to-one with the control logic of the automatic control system. The basic diversion structure includes a main inlet valve, main pipe 1, main outlet pipe 2, check valve 13, and main outlet valve. The main inlet valve enables the initial diversion of circulating water, allowing the water flow to be distributed in parallel to the first and second treatment branches based on water hardness, or connected in series so that the water flows through the first treatment branch before entering the second treatment branch. Main pipe 1 is used to merge the two treated water streams, ensuring uniform mixing. Main outlet pipe 2 is the transport channel for the merged water flow, and check valve 13 is connected in series in main outlet pipe 2 to prevent backflow caused by pressure fluctuations. The main outlet valve controls the output of the treated circulating water. The overall structure is compact, reducing the number of pipe connection nodes.
[0023] The first treatment branch and closed-loop cleaning system: The first treatment branch is sequentially equipped with a first flow meter 3, an inlet valve 4, a reactor 5, a filter 6, and an outlet valve of the filter 6 along the water flow direction; the anode and cathode plates are arranged in parallel inside the reactor 5, and the anode and cathode plates are respectively connected to the positive and negative terminals of the control system power supply. The polarity of the plates can be switched, and water softening and calcium and magnesium ion adsorption are achieved through oxidation-reduction reaction; the filter 6 is used to intercept impurities and reaction products in the water to ensure that the water flow is clean before merging; the closed-loop cleaning system is matched with the reactor 5, including a cleaning tank 7, a cleaning pump, a reuse pump, a bag filter 8, a high-pressure nozzle, a water supply pipe 9, and related valves. The high-pressure nozzle is fixed to the inner wall of the reactor 5 and can perform all-round flushing of the anode and cathode plates. The bag filter 8 realizes solid-liquid separation of scale-containing wastewater. The reuse pump transports the separated clean water back to the cleaning tank 7. One end of the water supply pipe 9 is connected to the main water inlet valve and the other end is connected to the cleaning tank 7 to realize automatic water supply to the cleaning tank 7, forming a closed-loop cleaning water circuit.
[0024] The second treatment branch is arranged sequentially along the water flow direction, including an electromagnetic coil 10, a second flow meter 11, a first valve 12, a metal electrode assembly, and an electrocatalytic electrode assembly. The electromagnetic coil 10 is equipped with a shield to prevent electromagnetic interference to the outside world. The electromagnetic coil 10 can perform high-frequency oscillation treatment on the water. The metal electrode assembly is fixed by an electrode bracket and can be made of aluminum, zinc, or copper according to requirements. It releases corresponding metal ions through electrolysis to achieve flocculation, corrosion inhibition, or algae suppression. The electrode surface of the electrocatalytic electrode assembly is coated with a catalyst. An electric field is applied through an external electric field control unit to catalyze the chloride ions in the water to generate strong oxidizing substances, thereby enhancing the sterilization effect. The entire branch pipeline is made of corrosion-resistant materials to extend the service life of the equipment.
[0025] Auxiliary structures: The top of the cleaning tank 7 is equipped with an automatic suction and exhaust valve to balance the pressure inside the tank; the filter bags inside the bag filter 8 are removable and replaceable for easy maintenance; all pipe connections are sealed to prevent water leakage; the bottom of the equipment is equipped with a mounting bracket for easy fixed installation; both reactor 5 and cleaning tank 7 are equipped with exhaust and water blocking valves to ensure safe operation of the equipment.
[0026] Normal water treatment process: The circulating water enters the equipment through the main inlet valve. The signal acquisition module starts to collect various parameters. The main control module starts the two-way flow control. Based on the signals from the first flow meter 3 and the second flow meter 11, the opening of the inlet valve 4 and the first valve 12 are adjusted to distribute the two water flow ratios. First treatment branch: Water flows into reactor 5 after being measured by the first flow meter 3. The anode and cathode plates operate under the power of the control system. The main control module monitors the electrode status through the voltage sensor and adjusts the opening of the inlet valve 4 according to the signal of the second pressure gauge. The treated water flows through filter 6 and flows into the main pipeline 1 through the outlet valve of filter 6. Second processing branch: Water flows through electromagnetic coil 10, and the main control module controls electromagnetic coil 10 to start; the activated water flows through second flow meter 11 for measurement, and the flow rate is regulated by first valve 12 before flowing through metal electrode assembly, and the main control module controls metal electrode assembly to electrolyze; then the water flows through electrocatalytic electrode assembly, and the main control module applies an electric field through electric field control unit; the treated water flows into main pipe 1. The two water streams converge at the main pipeline 1. The main control module controls the check valve 13 to open based on the pressure signal from the main outlet pipeline 2. The converged water then flows through the main outlet valve to the circulating water system.
[0027] Electrode cleaning process: When the anode and cathode plates in reactor 5 reach adsorption saturation, the power supply voltage of the control system drops below the preset threshold, and the voltage sensor transmits the signal to the main control module to trigger a cleaning command. The main control module controls according to a time sequence: first, it closes the inlet valve 4 and the outlet valve of the filter 6 to cut off the normal water flow of the first treatment branch; then it opens the drain valve of the reactor 5 and the outlet valve of the bag filter 8 to connect the cleaning pipeline; finally, it starts the cleaning pump and the reuse pump. The cleaning pump draws water from the cleaning tank 7 and rinses the anode and cathode plates with a high-pressure nozzle. The scale-containing wastewater flows into the bag filter 8 through the drain valve of the reactor 5. The main control module closes the drain valve of the bag filter 8 if the pressure exceeds the threshold according to the signal of the first pressure gauge. The separated clean water is transported back to the cleaning tank 7 by the reuse pump. Based on the signal from the third pressure gauge, if the pressure in the cleaning tank 7 exceeds the threshold, the main control module stops the reuse pump and automatically releases pressure via the suction and exhaust valves. When the voltage returns to the preset threshold, the main control module stops the cleaning pump and reuse pump in sequence, closes the relevant valves, and opens the inlet valve 4 and the outlet valve of the filter 6 to restore normal water treatment.
[0028] The automatic control system in this invention also includes a data processing unit and a hierarchical early warning unit. The data processing unit is electrically connected to the signal acquisition module and the main control module. The hierarchical early warning unit has a built-in three-level early warning threshold library and completes gradient early warning and linkage control by combining the core operating parameters of the equipment. It also integrates structural characteristic parameters such as plate polarity switching, series-parallel mode selection, and automatic water replenishment. The three-level early warning threshold library includes Level 1 (slight deviation), Level 2 (significant deviation), and Level 3 (severe deviation) early warnings. Specifically: The data processing unit filters and removes outliers from the raw data of the signal acquisition module, performs fusion analysis on multiple parameters, and stores the processed effective data. It supports historical data tracing and operating condition trend analysis. The processed signal is transmitted to the main control module through a dedicated transmission unit to ensure the accuracy and timeliness of data transmission. The graded early warning unit sets multiple levels of early warning based on the degree to which parameters deviate from the preset threshold. Different early warning levels correspond to different audible and visual alarm signals. The main control module matches the corresponding control response logic for different early warning levels to achieve graded protection of the equipment. In terms of equipment structure, the series and parallel connection mode of the treatment branches is selected according to the hardness of the circulating water. The anode and cathode plates in reactor 5 can realize intelligent polarity switching to help the scale on the plate surface to fall off. The cleaning tank 7 is equipped with 9 water supply pipes to realize automatic water replenishment according to the liquid level. The electromagnetic coil 10 activates the water flow by high-frequency oscillation. The metal electrode assembly can be made of aluminum, zinc, or copper, either alone or in combination. The electrode surface of the electrocatalytic electrode assembly is coated with a special catalyst, and the catalytic reaction is enhanced by an external electric field.
[0029] Specifically, If, during equipment operation, the parameters acquired by the signal acquisition module show a significant deviation or even fail as a serious warning signal, the main control module will immediately activate the corresponding emergency processing logic.
[0030] If the flow parameters of a certain processing branch are abnormal, the main control module will adjust the valve opening of the corresponding branch and simultaneously adjust the operating parameters of the relevant functional components to achieve rapid flow recovery. If the pressure of filter 6 or bag filter 8 exceeds the limit, the main control module will activate the fault isolation mechanism to partially shut down the faulty branch, while ensuring that the other branch maintains low-load operation to meet the basic water supply needs of the circulating water system. If the core parameters fail or exceed the standard, the main control module will initiate an emergency shutdown operation for the whole machine or a part of it, close the main water inlet valve or related functional components to prevent equipment damage and water treatment failure, and at the same time trigger multi-level audible and visual alarms and remote push notifications to remind staff to troubleshoot the fault in time.
[0031] Staff can quickly locate the cause of the fault based on the historical data stored in the control system. After the fault is handled, the main control module can automatically restart the equipment and restore normal operation. The entire abnormal operation response process does not require manual parameter adjustment, ensuring the efficiency of equipment fault handling.
[0032] The above description is merely a specific embodiment of this application, enabling those skilled in the art to understand or implement this application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of this application. Therefore, this application is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features claimed herein.
Claims
1. A multi-functional, automatically controlled circulating water treatment machine, characterized in that, The system includes an automatic control system and an integrated water treatment unit. The automatic control system comprises a signal acquisition module, a main control module, and an actuator module. The signal acquisition module is electrically connected to the main control module, and the main control module is electrically connected to the actuator module. The integrated water treatment unit includes a main inlet valve, a main outlet valve, a main pipeline, a first treatment branch, a second treatment branch, and a closed-loop cleaning system. The main inlet valve is connected to the inlet ends of the first and second treatment branches, respectively. The outlet ends of the first and second treatment branches are both connected to the main pipeline. The main pipeline is connected to the main outlet pipeline, and the main outlet pipeline is connected in series with a check valve and a main outlet valve. The main control module acquires operating parameters through the signal acquisition module and drives the actuator module to control the operating status of the first treatment branch, the second treatment branch, and the closed-loop cleaning system, thereby realizing the diversion and confluence output of circulating water.
2. The multifunctional automatic control circulating water treatment machine according to claim 1, characterized in that, The first treatment branch is sequentially equipped with a first flow meter, an inlet valve, a reactor, a filter, and a filter outlet valve along the water flow direction. The filter outlet valve is connected to the main pipeline. The signal acquisition module includes a second pressure gauge located on the filter and a voltage sensor located on the power supply of the reactor's supporting control system. The second pressure gauge and the voltage sensor are respectively connected to the main control module. The actuator module includes an inlet valve and a filter outlet valve, both of which are electrically connected to the main control module. The main control module receives the pressure signal from the second pressure gauge and adjusts the opening of the inlet valve. The main control module receives the voltage signal from the voltage sensor and monitors the operating status of the anode and cathode plates in the reactor. The anode and cathode plates are respectively electrically connected to the positive and negative terminals of the control system power supply.
3. The multifunctional automatic control circulating water treatment machine according to claim 2, characterized in that, The closed-loop cleaning system includes a cleaning tank, a cleaning pump, a reuse pump, a bag filter, a high-pressure nozzle, and a reactor drain valve. The high-pressure nozzle is located inside the reactor. The inlet of the cleaning pump is connected to the cleaning tank, and the outlet is connected to the high-pressure nozzle. One end of the reactor drain valve is connected to the reactor, and the other end is connected to the bag filter. The bag filter is connected to both the reuse pump and the bag filter drain valve. The outlet of the reuse pump is connected to the cleaning tank. The signal acquisition module also includes a first pressure gauge located on the bag filter and a third pressure gauge located on the cleaning tank. Both the first and third pressure gauges are connected to the main control module. The actuator module also includes a cleaning pump, a reuse pump, a reactor drain valve, a bag filter outlet valve, and a bag filter drain valve. Each pump and valve is electrically connected to the main control module. When the main control module detects that the voltage value of the voltage sensor is lower than a preset threshold, it sequentially controls the inlet valve and the filter outlet valve to close, the reactor drain valve and the bag filter outlet valve to open, and the cleaning pump and the reuse pump to start. When the main control module detects that the voltage value has recovered to the preset threshold, it sequentially controls the cleaning pump and the reuse pump to stop, closes the reactor drain valve and the bag filter outlet valve, and opens the inlet valve and the filter outlet valve; the main control module receives the pressure signal from the first pressure gauge and controls the opening and closing of the bag filter drain valve; the main control module receives the pressure signal from the third pressure gauge and controls the start and stop of the reuse pump.
4. The multifunctional automatic control circulating water treatment machine according to claim 1, characterized in that, The second processing branch is sequentially equipped with an electromagnetic coil, a second flow meter, a first valve, a metal electrode assembly, and an electrocatalytic electrode assembly along the water flow direction. The outlet end of the electrocatalytic electrode assembly is connected to the main pipeline. The actuator module includes an electromagnetic coil, a metal electrode assembly, and a first valve, all of which are electrically connected to the main control module. The signal acquisition module includes a second flow meter located in the second processing branch, which is signal-connected to the main control module. The main control module receives the flow signal from the second flow meter and adjusts the opening of the first valve. The main control module controls the start and stop of the electromagnetic coil. The main control module controls the electrolytic action of the metal electrode assembly, which is one or more combinations of aluminum, zinc, or copper electrodes.
5. The multifunctional automatic control circulating water treatment machine according to claim 4, characterized in that, The electrocatalytic electrode assembly is externally connected to an electric field control unit, which is electrically connected to the main control module. The main control module applies an electric field to the electrocatalytic electrode assembly through the electric field control unit, and the electrode surface of the electrocatalytic electrode assembly is coated with a catalyst.
6. The multifunctional automatic control circulating water treatment machine according to claim 1, characterized in that, The signal acquisition module also includes a first flow meter located in the first processing branch and a second flow meter located in the second processing branch. Both the first and second flow meters are connected to the main control module. The main control module integrates the detection signals from the first pressure gauge, the second pressure gauge, the third pressure gauge, the voltage sensor, and each flow meter. When any detection signal exceeds a preset threshold, the module adjusts the valve opening or pump operating status of the corresponding processing branch. The main control module receives the pressure signal from the main outlet pipeline and controls the opening and closing of the check valve.
7. The multifunctional automatic control circulating water treatment machine according to any one of claims 1-6, characterized in that, The basic diversion structure of the integrated water treatment body includes a main inlet valve, a main pipeline, a main outlet pipeline, a check valve, and a main outlet valve. The main inlet valve is the starting point for the diversion of the first treatment branch and the second treatment branch. The main pipeline is the confluence carrier of the two treated waters. The main outlet pipeline is the transport channel for the water flow after confluence. The check valve is connected in series in the main outlet pipeline.
8. The multifunctional automatic control circulating water treatment machine according to claim 2 or 3, characterized in that, The adapter structure of the first processing branch also includes anode and cathode plates installed inside the reactor, which are arranged in parallel and fixedly connected to the inner wall of the reactor; the adapter structure of the closed-loop cleaning system also includes an automatic suction and exhaust valve installed in the cleaning tank, which is connected to the top of the cleaning tank; the bag filter is detachably connected to the reactor drain valve through a pipe, and the bag filter is equipped with a filter bag inside.
9. The multifunctional automatic control circulating water treatment machine according to claim 4 or 5, characterized in that, The adapter structure of the second processing branch also includes a shielding cover located outside the electromagnetic coil, the shielding cover being arranged coaxially with the electromagnetic coil; the metal electrode assembly includes an electrode support and a metal electrode sheet, the metal electrode sheet being fixed inside the pipe of the second processing branch through the electrode support, and the metal electrode sheet being electrically connected to the control system; the electrocatalytic electrode assembly includes a catalytic electrode sheet and an electrode fixing seat, the catalytic electrode sheet being installed at the end of the pipe of the second processing branch through the electrode fixing seat.
10. The multifunctional automatic control circulating water treatment machine according to any one of claims 1-6, characterized in that, The signal acquisition module also includes a signal transmission unit, which transmits the detection signals from each sensor and flow meter to the main control module; the actuator module also includes a drive unit, which receives instructions from the main control module and drives each valve, pump body, and electrode assembly to operate; the main control module has a built-in preset threshold storage unit and a timing control unit, which controls the operation sequence of the actuator module.