A method and system for predicting the lifetime of a metal bipolar plate coating

By introducing high-potential pulses and electrochemical offline acceleration coefficients into the electrochemical testing of metal bipolar plate coatings for fuel cells, the problem of inaccurate coating lifetime prediction in traditional testing methods is solved, achieving accurate lifetime prediction that matches real operating conditions and improving testing efficiency and accuracy.

CN122150101APending Publication Date: 2026-06-05山东国创燃料电池技术创新中心有限公司

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
山东国创燃料电池技术创新中心有限公司
Filing Date
2026-01-13
Publication Date
2026-06-05

AI Technical Summary

Technical Problem

Traditional single constant potential test cannot accurately reflect the failure behavior and lifespan of fuel cell metal bipolar plate coating under dynamic operating conditions, and cannot match the actual use, resulting in inaccurate prediction results.

Method used

A bench test-based method was used to acquire time-voltage data of the fuel cell stack. High-potential pulse generation was introduced to enhance the test conditions. Combined with electrochemical testing, the coating lifetime was estimated by the electrochemical offline acceleration coefficient, simulating the complex stress environment in real fuel cell stack conditions.

Benefits of technology

It achieves accurate and reliable prediction of coating life, ensuring a high degree of consistency between laboratory test results and bench test results, improving the accuracy and reliability of prediction, and inducing the same failure characteristics as long-term bench tests in a short period of time.

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Abstract

The present application relates to a kind of metal bipolar plate coating life prediction method and system, obtains the time-voltage data of electric pile under standard test condition based on test bench, and the actual life M of reference coating of electric pile pole when operating to failure and corresponding coating failure feature.Through in low current density and / or variable load operation interval, introduce preset high potential pulse, generate the intensification test condition data for electrochemical test.According to the intensification test condition data of electric pile, respectively electrochemical test is carried out to the pole with reference coating and the pole with coating to be measured, obtains the cumulative test time when reference coating fails, and the cumulative test time when coating to be measured fails.Using the cumulative test time when reference coating fails and actual life M determines electrochemical offline acceleration coefficient, further using the cumulative test time when coating to be measured fails obtains the predicted life of coating to be measured.
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