An ultra-thin biscuit chuck sandwich machine
By combining the suction cup of the sandwich machine with the conveyor belt transfer and the quantitative slurry injection of the sandwich feeding mechanism, the problems of biscuit breakage and low efficiency in the production of ultra-thin biscuits have been solved, and efficient and precise sandwich biscuit production has been achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- XINXIANG LVYUAN FOODSTUFF CO LTD
- Filing Date
- 2026-04-01
- Publication Date
- 2026-06-12
Smart Images

Figure CN122181555A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of sandwich cookie production technology, and in particular to an ultra-thin cookie suction cup sandwich machine. Background Technology
[0002] Biscuits are baked with flour and water or milk without yeast. They can be used as a storage food for travel, sailing, and mountain climbing. Of course, they are also one of the most common snacks people eat every day. They are characterized by their long shelf life, portability, and variety of flavors, and are loved by many people. Sandwich biscuits consist of at least two biscuits on the top and bottom sides and a filling layer in the middle. Multi-layered sandwich biscuits offer a wider variety of flavor combinations and are quite popular. With the continuous development of technology, current biscuit production is completed on automated production lines. For example, existing published documents CN113767946B - a sandwich biscuit production equipment and method and CN114304207B - a sandwich biscuit production cream conveying and spreading device and its usage method both disclose a device for automated sandwich biscuit production. However, in actual use, the above-mentioned production devices still have the following shortcomings: 1. Existing sandwich cookie production equipment mainly uses conveyor rails or clamps for feeding, but this is not well-suited for producing ultra-thin cookies. When feeding with these devices, the cookies are prone to breakage, resulting in a decrease in the quality of the finished product. Moreover, the existing production equipment has low overall production efficiency and poor practicality. 2. Existing sandwich cookie production equipment mainly uses air pressure to squeeze the filling into the cookie during the slurry injection process. However, due to the wide variety of fillings, the traditional slurry injection method is not suitable for effectively feeding different fillings, and it is also difficult to effectively control the amount of slurry injected, resulting in poor overall practicality. Therefore, it is necessary to improve the existing technology to solve the above-mentioned technical problems. Summary of the Invention
[0003] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be construed as limiting the scope of the invention.
[0004] In view of the fact that the existing sandwich cookie production equipment is not well suited for feeding ultra-thin cookies and the cookie filling effect is poor, an ultra-thin cookie suction cup sandwich machine is proposed.
[0005] To solve the above-mentioned technical problems, the present invention provides the following technical solution: an ultra-thin biscuit suction cup sandwich machine, comprising: a conveying mechanism, including a conveyor belt and an outer protective frame disposed on the outer side of the lower end of the conveyor belt; a feeding mechanism, including a support frame, a bearing platform, a loading plate, and a mounting frame, wherein the mounting frame is fixedly disposed on the top surface of the support frame on the side away from the conveyor belt, and a first bidirectional motor is fixedly disposed on the mounting frame; and a material transfer mechanism located directly above the conveyor belt, including an outer protective shell, a material transfer plate located at the lower end of the inner side of the outer protective shell, a second bidirectional motor fixedly disposed on the top surface of the outer protective shell, and a material transfer plate fixedly connected to the outer protective shell. The outer wall of the shell has a traction rope; and a sandwich feeding mechanism is set directly above the conveyor belt; two feeding mechanisms are symmetrically arranged on both sides of the conveyor belt to form a feeding mechanism, and n feeding mechanisms are arranged in an array along the conveying direction of the conveyor belt, and n≥2. A transfer mechanism is set between two feeding mechanisms in the same group, and a sandwich feeding mechanism is set between two adjacent transfer mechanisms; two first bidirectional motors in the same group synchronously drive the same traction rope to reciprocate so that the transfer mechanism can alternately transfer the biscuits on the two feeding mechanisms in the same group to the conveyor belt.
[0006] As a preferred embodiment of the ultra-thin biscuit suction cup sandwich machine of the present invention, a first rotating shaft is fixedly provided on the output end of the first bidirectional motor, and the two ends of the first rotating shaft are symmetrically fixedly provided with first I-shaped wheels. The same traction rope is wound around the two first I-shaped wheels aligned on both sides of the conveyor belt, and the two ends of the traction rope are respectively fixed on the two side walls of the outer shell.
[0007] As a preferred embodiment of the ultra-thin biscuit suction cup sandwich machine of the present invention, the outer shell has guide rails symmetrically arranged on both sides, and the two ends of the guide rails are fixed on the top surfaces of two support frames in the same group. A sliding block with clearance fit on the top surface of the top plate of the outer shell is fixed on the bottom surface of the top plate.
[0008] As a preferred embodiment of the ultra-thin biscuit suction cup sandwich machine of the present invention, a lifting plate is provided directly above the transfer plate, and the four corners of the transfer plate are fixedly connected to the lifting plate through connecting columns. Screw columns are symmetrically spirally sleeved on both sides of the lifting plate. The upper end of the screw columns is rotatably connected to the inner wall of the outer casing. Simultaneously, a first conical wheel is fixedly provided at the lower end of the screw columns. A second conical wheel is meshed on one side of the first conical wheel, and one end of the second conical wheel is fixedly connected to a second I-shaped wheel through a rotating column. The rotating column is rotatably connected to the side plate of the outer casing. A second rotating shaft is fixedly provided on the output end of a second bidirectional motor, and third I-shaped wheels are symmetrically fixed at both ends of the second rotating shaft. The second rotating shaft is rotatably sleeved on the side wall of the outer casing, and the second and third I-shaped wheels, which are vertically aligned, are driven by a belt. Suction discs are arrayed and fixedly provided on the bottom surface of the transfer plate.
[0009] As a preferred embodiment of the ultra-thin biscuit suction cup sandwich machine of the present invention, a support platform is fixedly provided at the middle position of the inner side of the support frame, a placement groove for placing a fixed plate is provided on the support platform, and a container plate is stacked on the fixed plate, and a container groove is arrayed on the top surface of the container plate.
[0010] As a preferred embodiment of the ultra-thin biscuit suction cup sandwich machine of the present invention, the carrier plate is provided with mating holes arranged in a circumferential array along the carrier groove, the top surface of the fixed plate is fixed with a positioning pin that slides through the mating hole, and the transfer plate is provided with a positioning hole for the positioning pin to slide through.
[0011] As a preferred embodiment of the ultra-thin biscuit suction cup sandwich machine of the present invention, the sandwich feeding mechanism includes a discharge box, a feeding hopper located above the discharge box, pusher plates symmetrically arranged on both sides inside the discharge box, and a dispensing plate embedded and fixed on the bottom plate of the discharge box. A box cover is fixedly provided on the bottom surface of the feeding hopper, and the box cover is fixedly connected to the top surface of the discharge box by bolts. Screws are symmetrically arranged inside the discharge box, and the screws are rotatably connected to the side wall of the discharge box. One end of the screw extends to the outside of the discharge box and is embedded in the output end of the second drive motor. The second drive motor is fixedly connected to the outside wall of the discharge box. The two screws are respectively spirally sleeved with the two pusher plates in a one-to-one correspondence and slidably sleeved with the other pusher plate. The lower end of the side of the two pusher plates that are close to each other is provided with an arc-shaped surface. Dispensing grooves are arrayed on the dispensing plate, and dispensing nozzles are fixedly provided on the bottom surface of the dispensing plate at the dispensing grooves.
[0012] As a preferred embodiment of the ultra-thin biscuit suction cup sandwich machine of the present invention, wherein: baffle plates are symmetrically arranged at the lower end of the inner side of the feeding hopper, and a rotating rod is fixedly sleeved in the baffle plate, and both ends of the rotating rod are rotatably sleeved on the feeding hopper. One end of the rotating rod extends to the outside of the feeding hopper and connects to the gear disk, and the two gear disks mesh. The other end of one of the rotating rods extends to the outside of the feeding hopper and is embedded in the output end of the first drive motor, and the first drive motor is fixedly connected to the outer wall of the feeding hopper; air inlet pipes are symmetrically fixed on the top surface of the box cover on both sides of the feeding hopper.
[0013] As a preferred embodiment of the ultra-thin biscuit suction cup sandwich machine of the present invention, a cylinder is fixedly installed on the outer side wall of the four corner positions of the discharge box, and the lower end of the cylinder is fixedly connected to the outer protective frame.
[0014] As a preferred embodiment of the ultra-thin biscuit suction cup sandwich machine of the present invention, a material straightening mechanism is provided above the conveyor belt on one side of the material transfer mechanism, and the material straightening mechanism is located near the output end of the conveyor belt.
[0015] The present invention has the following beneficial effects: 1. When in use, this sandwich machine uses a suction plate to feed the biscuits instead of traditional conveyor rails or clamps, which can effectively prevent damage to the biscuits. The positioning pins guide the biscuits during suction, preventing them from being lifted up and falling due to adhesion between them, thus providing good protection. The feeding mechanisms on both sides of the conveyor belt, together with two bidirectional motors in the same group, synchronously drive the same traction rope to move back and forth, so that the transfer mechanism can alternately transfer the biscuits on the two feeding mechanisms in the same group to the conveyor belt. This can achieve continuous and uninterrupted alternating feeding, effectively improving production efficiency and making it highly practical.
[0016] 2. When using this sandwich machine, after the slurry enters the discharge box through the feeding hopper, the rotation of the screw rod can drive the pusher plate to move back and forth. During the movement, the arc-shaped surface design can move the slurry along one side of the dispensing plate to the other side. During this movement, the slurry will be injected into the dispensing tank in a quantitative manner, realizing precise material distribution before quantitative feeding. After the slurry fills the dispensing tank, for thinner slurries, the slurry will be sprayed directly through the dispensing nozzle under the action of gravity. For thicker slurries, a certain amount of air can be blown in through the air inlet pipe to squeeze the slurry in the dispensing tank out through the dispensing nozzle. Attached Figure Description
[0017] To more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Wherein: Figure 1 This is a schematic diagram of the overall structure of an ultra-thin biscuit suction cup sandwich machine.
[0018] Figure 2 For the present invention Figure 1 Left view of the structure.
[0019] Figure 3 This is a schematic diagram showing the cooperation between the feeding mechanism and the transferring mechanism in this invention.
[0020] Figure 4 This is a schematic diagram showing the cooperation of the two coaxial feeding mechanisms in this invention.
[0021] Figure 5 This is an exploded view of the feeding mechanism in this invention.
[0022] Figure 6 This is a schematic diagram showing the cooperation between the material transfer mechanism, the mounting frame, and the guide rail in this invention.
[0023] Figure 7 This is an exploded view of the material transfer mechanism in this invention.
[0024] Figure 8 This is a bottom schematic diagram of the material transfer mechanism in this invention.
[0025] Figure 9 This is a schematic diagram of the overall structure of the sandwich feeding mechanism in this invention.
[0026] Figure 10 For the present invention Figure 9 A schematic diagram of the bottom of the structure.
[0027] Figure 11 This is a vertical sectional view of the sandwich feeding mechanism in this invention along the conveying direction of the conveyor belt.
[0028] The attached diagram lists the components represented by each number as follows: 100. Conveying mechanism; 200. Feeding mechanism; 300. Transfer mechanism; 400. Sandwich conveying mechanism; 500. Material handling mechanism; 101. Conveyor belt; 102. Outer protective frame; 201. Support frame; 202. Bearing platform; 203. Loading plate; 204. Mounting frame; 301. Outer shell; 302. Transfer plate; 303. Second bidirectional motor; 304. Traction rope; 305. Belt; 401. Discharge box; 402. Feeding hopper; 403. Pushing plate; 404. Slurry plate; 201a. Guide rail; 202a. Placement slot; 203a. Fixed plate; 203b. Mating hole; 203c. Loading groove; 203a-1. Positioning pin; 204a. First bidirectional motor; 204b. First rotating shaft; 204b- 1. First I-shaped wheel; 301a. Sliding block; 301b. Screw post; 301c. Second I-shaped wheel; 301b-1. First conical wheel; 301c-1. Rotating post; 301c-2. Second conical wheel; 302a. Lifting plate; 302b. Positioning hole; 302c. Suction plate; 302a-1. Connecting post; 303a. Second rotating shaft; 303a-1. Third I-shaped wheel; 401a. Cylinder; 402a. Box cover; 402b. Baffle plate; 402a-1. Air inlet pipe; 402b-1. Rotating rod; 402b-2. Gear disk; 402b-3. First drive motor; 403a. Screw rod; 403b. Second drive motor; 403c. Arc-shaped surface; 404a. Pulping nozzle; 404b. Pulping groove. Detailed Implementation
[0029] To make the above-mentioned objects, features and advantages of the present invention more apparent and understandable, the specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
[0030] Many specific details are set forth in the following description in order to provide a full understanding of the invention. However, the invention may also be practiced in other ways different from those described herein, and those skilled in the art can make similar extensions without departing from the spirit of the invention. Therefore, the invention is not limited to the specific embodiments disclosed below.
[0031] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that is mutually exclusive with other embodiments.
[0032] Secondly, the present invention is described in detail with reference to the schematic diagrams. When detailing the embodiments of the present invention, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not according to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of the present invention. In addition, actual fabrication should include three-dimensional spatial dimensions of length, width, and depth. Example 1
[0033] Reference Figure 1 , Figure 2 , Figure 3 and Figure 6 This is the first embodiment of the present invention. This embodiment provides an ultra-thin biscuit suction cup sandwich machine. When the suction cup sandwich machine is in use, the feeding mechanism 200 is used by the staff to feed the biscuits and temporarily store them. The transfer mechanism 300 transfers the biscuits on the feeding mechanism 200 to the conveyor belt 101. The conveyor belt 101 carries the biscuits to the sandwich feeding mechanism 400 for slurry injection. After the slurry injection is completed, the conveyor belt 101 carries the biscuits to another transfer mechanism 300. The transfer mechanism 300 transfers the biscuits again to cover the slurry, completing the production of sandwich biscuits. After the production is completed, the conveyor belt 101 carries the biscuits to the assembling mechanism 500. The assembling mechanism 500 performs assembling operations on the biscuits, including at least pressing and adjusting the position.
[0034] Specifically, it includes: a conveying mechanism 100, comprising a conveyor belt 101 and an outer protective frame 102 disposed on the outer side of the lower end of the conveyor belt 101; rollers slidably sleeved at both ends of the inner side of the conveyor belt 101, and one of the rollers being driven by a third drive motor to move the conveyor belt 101 for conveying; a feeding mechanism 200, comprising a support frame 201, a bearing platform 202, a loading plate 203, and a mounting frame 204; a material transfer mechanism 300 located directly above the conveyor belt 101, comprising an outer protective shell 301, a material transfer plate 302 located at the lower end of the inner side of the outer protective shell 301, a second bidirectional motor 303 fixed on the top surface of the outer protective shell 301, and a traction rope 304 fixedly connected to the outer side wall of the outer protective shell 301; a sandwich conveying mechanism 400 disposed directly above the conveyor belt 101; and a material straightening mechanism 500 disposed above the conveyor belt 101 on one side of the material transfer mechanism 300, and the material straightening mechanism 500 being disposed near the output end of the conveyor belt 101; Preferably, two feeding mechanisms 200 are symmetrically arranged on both sides of the conveyor belt 101 to form a group of feeding mechanisms 200. Then, n groups of feeding mechanisms 200 are arranged in an array along the conveying direction of the conveyor belt 101, and n≥2, so as to realize the production of at least one layer of sandwich biscuits. A transfer mechanism 300 is arranged between two feeding mechanisms 200 in the same group, and a sandwich conveying mechanism 400 is arranged between two adjacent transfer mechanisms 300.
[0035] See details Figure 3 , Figure 4 , Figure 5 and Figure 6 As shown, the mounting frame 204 is fixed on the top surface of the support frame 201 on the side away from the conveyor belt 101. The mounting frame 204 is fixed with a first bidirectional motor 204a. The two first bidirectional motors 204a in the same group synchronously drive the same traction rope 304 to reciprocate so that the transfer mechanism 300 can alternately transfer the biscuits on the two feeding mechanisms 200 in the same group to the conveyor belt 101. Specifically, a first rotating shaft 204b is fixed to the output end of the first bidirectional motor 204a, and first I-shaped wheels 204b-1 are symmetrically fixed to both ends of the first rotating shaft 204b. The same traction rope 304 is wound around two first I-shaped wheels 204b-1 aligned on both sides of the conveyor belt 101, and the two ends of the traction rope 304 are respectively fixed to the two side walls of the outer shell 301. Guide rail rods 201a are symmetrically arranged on both sides of the outer shell 301, and the two ends of the guide rail rods 201a are fixed to the top surface of two support frames 201 in the same group. A sliding block 301a with clearance fit on the top surface of the guide rail rod 201a is fixed on the bottom surface of the top plate of the outer shell 301, so as to realize the limiting and guiding of the movement of the outer shell 301. In use, the above-mentioned setup enables the first rotating shaft 204b to rotate through the operation of the first bidirectional motor 204a, thereby enabling the rotation of the two first I-shaped wheels 204b-1 on the same first rotating shaft 204b. Through the traction rope 304 wound around the first I-shaped wheel 204b-1, the rotation of the first rotating shaft 204b enables the traction rope 304 to move, thereby driving the outer protective shell 301 to reciprocate along the guide rod 201a. Finally, the material transfer mechanism 300 alternately transfers the biscuits on the two feeding mechanisms 200 in the same group to the conveyor belt 101. Example 2
[0036] Reference Figure 6 , Figure 7 and Figure 8 This is the second embodiment of the present invention. This embodiment is based on the previous embodiment. The difference is that, in order to better implement the present invention, the structure of the material transfer mechanism 300 for transferring materials is described in detail.
[0037] Specifically, a lifting plate 302a is provided directly above the transfer plate 302, and the four corners of the transfer plate 302 are fixedly connected to the lifting plate 302a through connecting columns 302a-1. The two sides of the lifting plate 302a are symmetrically spirally sleeved with screw columns 301b. The upper end of the screw column 301b is rotatably connected to the inner wall of the outer shell 301. At the same time, the lower end of the screw column 301b is fixedly provided with a first conical wheel 301b-1. A second conical wheel 301c-2 is engaged on one side of the first conical wheel 301b-1, and one end of the second conical wheel 301c-2 is fixedly connected to the second I-shaped wheel 301c through a rotating column 301c-1. The rotating column 301c-1 is rotatably connected to the side plate of the outer shell 301. A second rotating shaft 303a is fixedly mounted on the output end of the second bidirectional motor 303, and a third I-shaped wheel 303a-1 is symmetrically fixed at both ends of the second rotating shaft 303a. The second rotating shaft 303a is rotatably sleeved on the side wall of the outer casing 301, and the second I-shaped wheel 301c and the third I-shaped wheel 303a-1, which are aligned vertically, are driven by a belt 305. A suction plate 302c is arrayed and fixed on the bottom surface of the material transfer plate 302. In use, the above-mentioned setup utilizes the second bidirectional motor 303 to rotate the second rotating shaft 303a, thereby achieving synchronous rotation of the two third I-beam wheels 303a-1. This, combined with the transmission of the belt 305, enables synchronous rotation of the two second I-beam wheels 301c. The rotation of the rotating column 301c-1 achieves rotation of the second conical wheel 301c-2. Due to the meshing between the second conical wheel 301c-2 and the first conical wheel 301b-1, the screw column 301b is ultimately rotated. Because of the helical engagement between the screw column 301b and the lifting plate 302a, the rotation of the screw column 301b causes the transfer plate 302 to reciprocate vertically. This, along with the suction plate 302c, adsorbs and transfers the biscuits from the feeding mechanism 200 onto the conveyor belt 101. Example 3
[0038] Reference Figure 4 , Figure 5 and Figure 6 This is the third embodiment of the present invention. This embodiment is based on the previous embodiment, but the difference is that in order to better and more conveniently stack and stack the biscuits and transfer them later, this embodiment is proposed.
[0039] Specifically, a support platform 202 is fixedly provided at the middle position of the inner side of the support frame 201. The support platform 202 has a placement groove 202a for placing the material plate 203a, and the holding plate 203 is stacked on the material plate 203a. The top surface of the holding plate 203 has an array of holding grooves 203c for pre-stacking and stacking biscuits. The holding plate 203 has a circumferential array of mating holes 203b along the holding grooves 203c. At least four mating holes 203b are provided in the same circumferential direction of the holding grooves 203c. The top surface of the material plate 203a has a positioning pin 203a-1 that slides through the mating hole 203b. The transfer plate 302 has a positioning hole 302b for the positioning pin 203a-1 to slide through. When using the above setup, the staff first places the stacked cookies in the holding groove 203c. Then, the staff aligns the mating hole 203b through the positioning pin 203a-1. When the positioning pin 203a-1 passes through the mating hole 203b, it can automatically adjust the position of the cookies to prevent them from being stacked unevenly. During the feeding process, the transfer plate 302 moves down, and the positioning hole 302b initially passes through the positioning pin 203a-1. In this way, the transfer plate 302 can gradually transfer the stacked cookies out. Example 4
[0040] Reference Figure 2 , Figure 9 , Figure 10 and Figure 11 This is the fourth embodiment of the present invention. This embodiment is based on any of the above embodiments. The difference is that, in order to better implement the present invention, the structure of the sandwich material conveying mechanism 400 for grouting is described in detail.
[0041] Specifically, the sandwich feeding mechanism 400 includes a discharge box 401, a feeding hopper 402 located above the discharge box 401, pusher plates 403 symmetrically arranged on both sides inside the discharge box 401, and a slurry plate 404 fitted and fixed to the bottom plate of the discharge box 401. A box cover 402a is fixed to the bottom surface of the feeding hopper 402, and the box cover 402a is fixedly connected to the top surface of the discharge box 401 by bolts. Screw rods 403a are symmetrically arranged inside the discharge box 401, and the screw rods 403a are rotatably connected to the side wall of the discharge box 401. One end of the screw rod 403a extends to the outside of the discharge box 401 and is fitted into the output end of the second drive motor 403b. The drive motor 403b is fixedly connected to the outer wall of the discharge box 401. Two screw rods 403a are screwed into two push plates 403 in a one-to-one correspondence and slide into another push plate 403, so that one screw rod 403a drives one push plate 403 to move along the axis of the screw rod 403a. The lower end of the side of the two push plates 403 that are close to each other is provided with an arc-shaped surface 403c. The arc-shaped surface 403c can temporarily collect the slurry when the push plate 403 moves. Slurry grooves 404b are arrayed on the slurry plate 404, and slurry nozzles 404a are fixed on the bottom surface of the slurry plate 404 at the slurry grooves 404b. In use, the above-mentioned setup involves adding the slurry through the feeding hopper 402 and then into the dispensing box 401. As the second drive motor 403b drives the screw rod 403a to rotate, the pusher plate 403 moves along the axis of the screw rod 403a. During the movement of the pusher plate 403, the slurry in the dispensing box 401 is pushed onto the dispensing plate 404, and under the action of gravity, some of the slurry is injected into the dispensing tank 404b. Apart from the slurry injected into the dispensing tank 404b, the excess slurry is stored below the arc-shaped surface 403c between the two pusher plates 403. As the pusher plate 403 moves back and forth, the slurry can be gradually filled into the dispensing tank 404b and finally sprayed out from the dispensing nozzle 404a and added to the biscuit.
[0042] Furthermore, a baffle plate 402b is symmetrically arranged at the lower end of the inner part of the feeding hopper 402. A rotating rod 402b-1 is fixedly sleeved in the baffle plate 402b, and both ends of the rotating rod 402b-1 are rotatably sleeved on the feeding hopper 402. One end of the rotating rod 402b-1 extends to the outside of the feeding hopper 402 and connects to the gear disk 402b-2, and the two gear disks 402b-2 mesh. The other end of one of the rotating rods 402b-1 extends to the outside of the feeding hopper 402 and is embedded in the output end of the first drive motor 402b-3, and the first drive motor 402b-3 is fixedly connected to the outer wall of the feeding hopper 402. An air inlet pipe 402a-1 is symmetrically fixed on the top surface of the box cover 402a on both sides of the feeding hopper 402, and the output end of the air inlet pipe 402a-1 is connected to the external air pump. When dealing with thick slurry, after the slurry is filled into the slurry tank 404b, the first drive motor 402b-3 drives the rotating rod 402b-1 to rotate. Through the meshing of the two gear discs 402b-2, the rotation of the rotating rod 402b-1 ultimately achieves mutual abutment between the two baffle plates 402b and the inner wall of the feeding hopper 402, thus achieving a seal between the feeding hopper 402 and the discharge box 401. At this time, gas is injected through the air inlet pipe 402a-1. Under the action of increased air pressure inside the discharge box 401, the thick slurry in the slurry tank 404b is sprayed out through the slurry nozzle 404a.
[0043] Furthermore, cylinders 401a are fixedly installed on the outer walls of the four corners of the discharge box 401, and the lower ends of the cylinders 401a are fixedly connected to the outer guard 102, so as to drive the sandwich feeding mechanism 400 to adjust its position in the vertical direction, thereby enabling effective slurry injection when producing multi-layer sandwich biscuits.
[0044] Additionally, it should be noted that components not described in detail in this article are existing technologies.
[0045] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., variations in the size, dimensions, structure, shape, and proportions of various elements, as well as parameter values (e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application. For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments without departing from the scope of the invention. Therefore, the invention is not limited to the particular embodiments but extends to a variety of modifications that still fall within the scope of the appended claims.
[0046] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the currently considered best mode for carrying out the invention, or those features that are not relevant to implementing the invention) may be omitted.
[0047] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.
[0048] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit it. Although the present invention has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention, and all such modifications or substitutions should be covered within the scope of the claims of the present invention.
Claims
1. A thin cookie suction cup sandwich machine, characterized in that: include, The conveying mechanism (100) includes a conveyor belt (101) and an outer guard (102) disposed on the outer side of the lower end of the conveyor belt (101). The feeding mechanism (200) includes a support frame (201), a bearing platform (202), a carrying plate (203), and a mounting frame (204). The mounting frame (204) is fixed on the top surface of the support frame (201) away from the conveyor belt (101), and a first bidirectional motor (204a) is fixed on the mounting frame (204). The material transfer mechanism (300) located directly above the conveyor belt (101) includes an outer casing (301), a material transfer plate (302) located at the lower inner end of the outer casing (301), a second bidirectional motor (303) fixed on the top surface of the outer casing (301), and a traction rope (304) fixedly connected to the outer wall of the outer casing (301); and, A sandwich conveying mechanism (400) is positioned directly above the conveyor belt (101). Two feeding mechanisms (200) are symmetrically arranged on both sides of the conveyor belt (101) to form a set of feeding mechanisms (200). Then, n sets of feeding mechanisms (200) are arranged in an array along the conveying direction of the conveyor belt (101), and n≥2. A transfer mechanism (300) is arranged between two feeding mechanisms (200) in the same group, and a sandwich conveying mechanism (400) is arranged between two adjacent transfer mechanisms (300). Two first bidirectional motors (204a) in the same group synchronously drive the same traction rope (304) to reciprocate so that the transfer mechanism (300) can alternately transfer the biscuits on the two feeding mechanisms (200) in the same group to the conveyor belt (101).
2. The ultra-thin biscuit suction cup sandwich machine as described in claim 1, characterized in that: A first rotating shaft (204b) is fixed on the output end of the first bidirectional motor (204a), and the two ends of the first rotating shaft (204b) are symmetrically fixed with first I-shaped wheels (204b-1). The same traction rope (304) is wound around the two first I-shaped wheels (204b-1) aligned on both sides of the conveyor belt (101), and the two ends of the traction rope (304) are respectively fixed on the two side walls of the outer shell (301).
3. The ultra-thin biscuit suction cup sandwich machine as described in claim 2, characterized in that: The outer shell (301) has guide rails (201a) symmetrically arranged on both sides, and the two ends of the guide rails (201a) are fixed on the top surfaces of the two support frames (201) in the same group. The top plate of the outer shell (301) is fixed with a sliding block (301a) that is fitted with the top surface of the guide rails (201a) with clearance.
4. The ultra-thin biscuit suction cup sandwich machine as described in claim 2, characterized in that: A lifting plate (302a) is provided directly above the material transfer plate (302), and the four corners of the material transfer plate (302) are fixedly connected to the lifting plate (302a) through connecting columns (302a-1). The two sides of the lifting plate (302a) are symmetrically spirally sleeved with screw columns (301b). The upper end of the screw column (301b) is rotatably connected to the inner wall of the outer shell (301). At the same time, the lower end of the screw column (301b) is fixedly provided with a first conical wheel (301b-1). A second conical wheel (301c-2) is meshed on one side of the first conical wheel (301b-1), and one end of the second conical wheel (301c-2) is fixedly connected to the second I-shaped wheel (301c) through a rotating column (301c-1). The rotating column (301c-1) is rotatably connected to the side plate of the outer shell (301). A second rotating shaft (303a) is fixedly provided on the output end of the second bidirectional motor (303), and a third I-shaped wheel (303a-1) is symmetrically fixed at both ends of the second rotating shaft (303a). The second rotating shaft (303a) is rotatably sleeved on the side wall of the outer shell (301), and the second I-shaped wheel (301c) and the third I-shaped wheel (303a-1) are driven by a belt (305) to be aligned vertically. The bottom surface of the transfer plate (302) is fixedly provided with a suction plate (302c).
5. The ultra-thin biscuit suction cup sandwich machine as described in claim 4, characterized in that: The support frame (201) is fixedly provided with a bearing platform (202) at the middle of its inner side. The bearing platform (202) is provided with a placement groove (202a) for placing the material plate (203a). The container plate (203) is stacked on the material plate (203a). The container plate (203) is provided with a series of container grooves (203c) on its top surface.
6. The ultra-thin biscuit suction cup sandwich machine as described in claim 5, characterized in that: The carrying plate (203) has mating holes (203b) arranged in a circumferential array along the carrying groove (203c). The top surface of the fixed plate (203a) is fixed with a positioning pin (203a-1) that slides through the mating hole (203b). The transfer plate (302) has a positioning hole (302b) for the positioning pin (203a-1) to slide through.
7. The ultra-thin biscuit suction cup sandwich machine as described in claim 6, characterized in that: The sandwich feeding mechanism (400) includes a discharge box (401), a feeding hopper (402) located above the discharge box (401), a pusher plate (403) symmetrically arranged on both sides inside the discharge box (401), and a slurry plate (404) fitted and fixed on the bottom plate of the discharge box (401). The bottom surface of the feeding hopper (402) is fixedly provided with a box cover (402a), and the box cover (402a) is fixedly connected to the top surface of the discharge box (401) by bolts. The discharge box (401) has symmetrically arranged screw rods (403a) inside, and the screw rods (403a) are rotatably connected to the side wall of the discharge box (401). One end of the screw rod (403a) extends to the outside of the discharge box (401) and is embedded in the output end of the second drive motor (403b). The second drive motor (403b) is fixedly connected to the outside wall of the discharge box (401). The two screw rods (403a) are respectively spirally sleeved with the two push plates (403) in a one-to-one correspondence and are slidably sleeved with the other push plate (403). The lower end of the side of the two push plates (403) that are close to each other is provided with an arc-shaped surface (403c). The dispensing plate (404) has dispensing grooves (404b) arranged in an array, and a dispensing nozzle (404a) is fixed on the bottom surface of the dispensing plate (404) at the dispensing groove (404b).
8. The ultra-thin biscuit suction cup sandwich machine as described in claim 7, characterized in that: The feeding hopper (402) has symmetrical baffles (402b) at its lower interior. A rotating rod (402b-1) is fixedly sleeved in the baffle (402b), and both ends of the rotating rod (402b-1) are rotatably sleeved on the feeding hopper (402). One end of the rotating rod (402b-1) extends to the outside of the feeding hopper (402) and connects to the gear disk (402b-2), and the two gear disks (402b-2) mesh. The other end of one of the rotating rods (402b-1) extends to the outside of the feeding hopper (402) and is embedded in the output end of the first drive motor (402b-3), and the first drive motor (402b-3) is fixedly connected to the outer wall of the feeding hopper (402). The top surfaces of the lids (402a) on both sides of the feeding hopper (402) are symmetrically fixed with air inlet pipes (402a-1).
9. The ultra-thin biscuit suction cup sandwich machine as described in claim 8, characterized in that: Cylinders (401a) are fixedly installed on the outer walls of the four corners of the discharge box (401), and the lower ends of the cylinders (401a) are fixedly connected to the outer protective frame (102).
10. A thin biscuit suction cup sandwich machine as described in any one of claims 1, 3, 6, and 9, characterized in that: A material straightening mechanism (500) is provided above the conveyor belt (101) on one side of the material transfer mechanism (300), and the material straightening mechanism (500) is located near the output end of the conveyor belt (101).
Citation Information
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A sandwich cookie production equipment and method
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