A machining device for a planetary gear shaft
By employing a T-shaped machining table with a loading and pushing assembly in the planetary gear shaft machining device, combined with bidirectional shaft motor drive and gear meshing transmission, synchronous loading and coaxial alignment of gears and shaft workpieces are achieved, solving the problem of synchronous loading in existing devices and improving welding production efficiency and finished product consistency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- YANCHENG XINSISHENG METAL PROD CO LTD
- Filing Date
- 2026-04-08
- Publication Date
- 2026-06-12
AI Technical Summary
Existing planetary gear shaft processing devices cannot achieve synchronous feeding of both gears and shafts, which easily leads to asynchronous operation, misalignment of gears and shafts, and lack of an effective single-material separation structure, resulting in problems such as material stacking and jamming, making it difficult to adapt to batch continuous processing.
The T-shaped machining table is equipped with a feeding component, a pushing component, and an adjusting component. Driven by a bidirectional shaft motor, it realizes continuous material storage and lateral pushing of gear workpieces. Combined with the meshing transmission of gears and racks, it completes single material separation. Through the linkage of belt drive mechanism and lifting frame, it realizes synchronous lifting and loading of shaft workpieces and coaxial alignment, ensuring the stability of workpieces during the welding process.
It enables automatic coaxial alignment and continuous automatic material replenishment of gears and shafts, avoiding manual material loading and repeated alignment and clamping, significantly improving the production efficiency and batch consistency of planetary gear shaft welding, and adapting to the needs of batch continuous processing.
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Figure CN122184696A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of gear shaft welding technology, and in particular to a processing apparatus for planetary gear shafts. Background Technology
[0002] Planetary gear shafts are core components of various high-precision transmission equipment. Their structural precision, welding quality, and coaxiality directly determine the operational accuracy, stability, and service life of the transmission system. They are widely used in high-end manufacturing fields such as automotive transmissions, hydraulic systems for construction machinery, transmission mechanisms for new energy equipment, and precision transmission devices for aerospace, making them indispensable core components in modern high-end manufacturing. In the machining process of planetary gear shafts, the welding of gears and shafts is a crucial step. The gears and shafts must first be independently machined, and then precisely assembled and welded to ensure the final product's performance and structural integrity.
[0003] However, existing processing equipment has obvious shortcomings. It often uses multiple power sources to drive each component to operate independently, which can easily lead to asynchronous operation, resulting in misalignment of gears and shafts. In addition, it lacks an effective single-material separation structure, which can easily cause problems such as material stacking and jamming, making it difficult to adapt to batch continuous processing.
[0004] Chinese Patent Publication No. CN119839561B discloses a processing device for planetary gear shafts, including a base, a robotic arm body, a welding torch, a pushing structure, a unloading structure, and a docking structure. The base is convex, with left and right ends and a front end. The robotic arm body is fixedly mounted on the upper wall of the front end of the base. The welding torch is fixedly mounted on the robotic arm body. The pushing structure is fixedly mounted on the upper wall of the right end of the base. The unloading structure is fixedly mounted on the upper wall of the base and close to the pushing structure. The docking structure is fixedly mounted on the upper wall of the left end of the base. In summary, this invention, through innovative mechanical design and automation technology, achieves efficient, flexible, and automated operation of gear shaft welding. It has advantages such as high adaptability, high efficiency and stability, reduced costs, easy maintenance, and improved welding quality, and is suitable for various industries and customized production needs.
[0005] However, the above-mentioned device cannot achieve synchronous feeding of both gears and shafts. Summary of the Invention
[0006] The main objective of this invention is to provide a machining apparatus for planetary gear shafts, which can effectively solve the problems in the prior art.
[0007] To achieve the above objectives, the technical solution adopted by the present invention is as follows: A machining device for planetary gear shafts includes a T-shaped machining table. A first feeding assembly is located at the upper end of the T-shaped machining table. A through slot is formed on the left side of the front end of the T-shaped machining table. A support leg is fixedly connected to the lower end of the T-shaped machining table. A pushing assembly is located at the front end of the first feeding assembly. An adjusting assembly is located at the connection between the first feeding assembly and the pushing assembly. A third feeding assembly is located at the lower end of the T-shaped machining table. A welding assembly is located at the front end of the T-shaped machining table. The welding assembly includes a machining base and a welding device body.
[0008] Preferably, the feeding assembly includes a feeding box fixedly connected to the upper end of the T-shaped processing table. Fixing blocks are fixedly connected to both sides of the front end of the feeding box. Springs are fixedly connected to the rear ends of the two fixing blocks. A sliding block is fixedly connected to the rear ends of the two springs. A sliding rod is fixedly connected to the front end of the sliding block. A pushing block is fixedly connected to the front end of the sliding rod. The outer surface of the pushing block is slidably connected to the feeding box.
[0009] Preferably, the pushing assembly includes a bidirectional shaft motor fixedly installed inside the T-shaped processing table. A rotating arm is fixedly connected to the upper output end of the bidirectional shaft motor. A sliding column is rotatably connected to the upper end of the rotating arm. A limit ring is slidably connected to the outer surface of the sliding column. A connecting block is fixedly connected to the left side of the limit ring. The lower end of the connecting block is slidably connected to the T-shaped processing table. A second pushing block is fixedly connected to the left side of the connecting block. A first baffle is fixedly connected to the rear end of the second pushing block. Two second baffles are fixedly connected to the upper end of the T-shaped processing table.
[0010] Preferably, the adjusting component includes sliding grooves on both sides of the front end of the feeding box, springs 2 fixedly connected to the front ends of the two fixed blocks, stops slidably connected to the front ends of the two springs 2, a guide block fixedly connected to the front end of the right stop, two stops slidably connected to the inner surface of the sliding groove 1 on the same side, sliding grooves 2 opened at the rear ends of the two stops, the front ends of the two springs 3 slidably connected to the sliding grooves 2 on the same side, a sliding groove 3 opened at the rear end of the baffle, a spring 4 fixedly connected to the inner surface of the sliding groove 3, a movable block 1 fixedly connected to the left end of the spring 4, the outer surface of the movable block 1 slidably connected to the sliding groove 3, and the front end of the guide block slidably connected to the baffle 1.
[0011] Preferably, the front end of the feeding box has an internal slot, the lower ends of the two stops are fixedly connected to racks, and the two sides of the feeding box and the lower sides of the two sliding slots are each provided with a sliding slot four. The outer surfaces of the two racks are slidably connected to the sliding slot four on the same side. The internal slot is fixedly connected to a limiting seat one. The upper end of the limiting seat one is slidably connected to a sliding seat. The upper end of the sliding seat is fixedly connected to two limiting seats two. The upper end of the sliding seat is rotatably connected to a gear one. The ends of the two racks that are close to each other are meshed with the gear one. The lower ends of the two racks are slidably connected to the limiting seats two on the same side.
[0012] Preferably, the feeding assembly three includes an outer shell fixedly connected to the lower end of the T-shaped processing table, a rotating shaft one fixedly connected to the output end of the bidirectional shaft motor, a belt drive mechanism fixedly connected to the outer surface of the rotating shaft one, a rotating shaft two fixedly connected to the end of the belt drive mechanism away from the rotating shaft one, a half gear fixedly connected to the outer surface of the rotating shaft two, a gear two meshing with the outer surface of the half gear, a reciprocating rod fixedly connected to the inner surface of the gear two, a reciprocating block slidably connected to the outer surface of the reciprocating rod, and a lifting frame fixedly connected to the left side of the reciprocating block.
[0013] Preferably, a loading box two is fixedly connected to the lower end of the T-shaped processing table and located below the through groove. A sliding groove five is provided at the right end of the loading box two, and a sliding groove six is provided at the right end of the loading box two and located above the sliding groove five. An eccentric wheel is fixedly connected to the outer surface of the rotating shaft one and located above the belt drive mechanism. A sliding groove seven is provided at the lower end of the T-shaped processing table. A spring five is fixedly connected to the inner surface of the sliding groove seven. A pushing block three is fixedly connected to the right end of the spring five. The outer surface of the pushing block three is slidably connected to the sliding groove seven, and the outer surface of the eccentric wheel is movably connected to the pushing block three.
[0014] Preferably, a push rod is fixedly connected to the left end of the push block three, two limiting posts are fixedly connected to the upper side of the right end of the feeding box two, the outer surfaces of the two limiting posts are slidably connected to the movable block two, the left end of the movable block two is fixedly connected to the base plate, and the left end of the push rod is fixedly connected to the base plate.
[0015] Preferably, the outer surface of the base plate is slidably connected to the sliding groove six, and the outer surface of the lifting frame is slidably connected to the sliding groove five.
[0016] Compared with the prior art, the present invention has the following beneficial effects: 1. This invention first uses a feeding component to continuously store gear workpieces and push them laterally with the push component, thus feeding the gear workpieces step by step to the welding station. This avoids the tedious manual feeding of each workpiece individually. At the same time, the push component and the adjustment component work together to separate the gear workpieces to be processed individually, effectively avoiding jamming and misalignment caused by multiple workpieces being fed out simultaneously. Furthermore, the push component and the feeding component work together to synchronously lift and feed the shaft workpieces, achieving automatic coaxial alignment of the shaft workpiece and the gear workpiece. It also completes the support and limiting of the bottom of the shaft workpiece, ensuring the stability of the workpiece during welding. The whole process eliminates the need for manual step-by-step feeding and repeated alignment and clamping, greatly reducing manual intervention and effectively eliminating the cumulative error caused by manual alignment. This significantly improves the continuity, production efficiency, and batch consistency of planetary gear shaft welding.
[0017] 2. This invention achieves synchronous operation of the pushing component, adjusting component, and feeding component three through the synchronous output of the bidirectional shaft motor. During the process of pushing the gear workpiece laterally by the pushing block two, it can simultaneously drive the movable block one to cooperate with the stop block. With the meshing transmission of the rack and pinion and the gear one, the synchronous action of the stop blocks on both sides is achieved, pushing the gear workpiece backward, realizing the precise separation of single material, effectively avoiding the faults of multiple workpieces stacking, jamming, and misalignment, and ensuring that the gear workpiece is accurately pushed to the welding station at the upper end of the through slot in a single batch. At the same time, the lower output end of the bidirectional shaft motor can synchronously drive the belt transmission mechanism to intermittently mesh with the half gear, driving the lifting frame to complete the synchronous lifting and feeding of the shaft workpiece, realizing the automatic coaxial alignment of the shaft workpiece and the gear workpiece. It can also link the eccentric wheel to drive the base plate to synchronously insert into the lower end of the shaft workpiece to complete the bottom support limit, ensuring the coaxiality and structural stability of the workpiece during the welding process. The whole invention realizes the continuous automatic feeding of gear workpieces and shaft workpieces, eliminating the need for manual feeding of each piece and repeated alignment and clamping, effectively improving the production efficiency and batch consistency of planetary gear shaft welding processing, and adapting to the batch continuous processing needs of workpieces. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the structure of the feeding component of the present invention; Figure 3 This is a schematic diagram of the structure of the driving component of the present invention; Figure 4 This is a schematic diagram of the internal structure of the slot in the present invention; Figure 5 This is a partial structural schematic diagram of the adjustment component of the present invention; Figure 6 Appendix of the present invention Figure 5 Enlarged structural diagram at point A in the diagram; Figure 7 This is a schematic diagram of the structure of the feeding component three of the present invention; Figure 8 This is a schematic diagram of the structure of the feeding box II of the present invention; Figure 9 This is a partial structural diagram of the feeding component three of the present invention; Figure 10 This is a schematic diagram of another state of the feeding component three of the present invention.
[0019] In the diagram: 1. T-shaped processing table; 11. Through slot; 12. Support leg; 2. Feeding assembly one; 21. Feeding box one; 22. Fixing block; 23. Spring one; 24. Sliding block; 25. Sliding rod; 26. Pushing block one; 3. Pushing assembly; 31. Bidirectional shaft motor; 32. Rotating arm; 33. Sliding column; 34. Limiting ring; 35. Connecting block; 36. Pushing block two; 37. Baffle one; 38. Baffle two; 4. Adjusting assembly; 41. Sliding groove one; 43. Stop block; 431. Sliding groove two; 432. Guide block; 44. Spring three; 45. Sliding groove three; 46. Spring four; 47. Movable block one; 48. Empty slot; 49. Rack; 410. Sliding block 4. Groove 4; 411. Limiting seat 1; 412. Sliding seat; 413. Limiting seat 2; 414. Gear 1; 5. Feeding assembly 3; 51. Outer shell; 52. Rotating shaft 1; 53. Belt drive mechanism; 54. Rotating shaft 2; 55. Half gear; 56. Gear 2; 57. Reciprocating rod; 58. Reciprocating block; 59. Lifting frame; 510. Feeding box 2; 511. Sliding groove 5; 512. Sliding groove 6; 513. Eccentric wheel; 514. Sliding groove 7; 515. Spring 5; 516. Pushing block 3; 517. Pushing rod; 518. Limiting post; 519. Movable block 2; 520. Base plate; 6. Welding assembly; 61. Processing seat; 62. Welding device body. Detailed Implementation
[0020] To make the technical means, creative features, objectives and effects of this invention easier to understand, the invention will be further described below in conjunction with specific embodiments.
[0021] Example 1: A machining apparatus for planetary gear shafts, see [reference] Figure 1 The T-shaped processing table 1 includes a feeding component 2 at the upper end of the T-shaped processing table 1, a through groove 11 on the left side of the front end of the T-shaped processing table 1, a support leg 12 fixedly connected to the lower end of the T-shaped processing table 1, a pushing component 3 at the front end of the feeding component 2, an adjusting component 4 at the connection between the feeding component 2 and the pushing component 3, a feeding component 5 at the lower end of the T-shaped processing table 1, and a welding component 6 at the front end of the T-shaped processing table 1. The welding component 6 includes a processing seat 61 and a welding device body 62.
[0022] The welding device body 62 mentioned above is a semi-automatic arc welding arm in the prior art. It uses a multi-degree-of-freedom robotic arm as the execution carrier, and is equipped with an arc welding power source, wire feeding device, protective gas circuit and CNC control system to complete the automated process of arc welding. Its core working principle is: before the operation, through teaching programming or offline programming, process parameters such as weld trajectory, welding current, voltage, welding speed, wire feeding rate and other process parameters are entered into the control system to establish the welding path and specifications.
[0023] During operation, after the system starts, the welding power source establishes a stable arc between the welding wire and the workpiece. The high temperature generated by the arc simultaneously melts the base material and the continuously fed filler wire, forming a molten pool. The robotic arm moves the welding torch at a constant speed along a preset trajectory, coordinating with the wire feeding mechanism to continuously and stably feed the wire. As the welding torch moves forward, the molten pool gradually cools and crystallizes, forming a continuous and dense weld. Shielding gas is simultaneously ejected from the welding torch nozzle, isolating the molten pool from air and preventing defects such as oxidation and porosity.
[0024] In semi-automatic mode, operators can assist in adjusting the workpiece posture and intervene in the welding process; the control system provides real-time feedback to adjust the arc parameters and movement speed, ensuring stable arc combustion and uniform molten pool formation, ultimately achieving high-precision and high-efficiency continuous welding, and significantly improving weld consistency and production stability.
[0025] Furthermore, the through groove 11 is used for feeding shaft workpieces.
[0026] This invention first uses the feeding component 2 to continuously store gear workpieces and then pushes them laterally with the push component 3, thus feeding the gear workpieces step by step to the welding station. This avoids the tedious manual feeding of each workpiece individually. Simultaneously, the push component 3 and the adjustment component 4 work together to separate individual gear workpieces, effectively avoiding jamming and misalignment caused by simultaneous feeding of multiple workpieces. Furthermore, the push component 3 and the feeding component 5 work together to synchronously lift and feed shaft workpieces, achieving automatic coaxial alignment of the shaft workpiece and the gear workpiece, and providing support and limiting at the bottom of the shaft workpiece to ensure the stability of the workpiece during welding. The entire device eliminates the need for manual step-by-step feeding and repeated alignment and clamping, significantly reducing manual intervention and effectively eliminating the cumulative errors caused by manual alignment. This significantly improves the continuity, production efficiency, and batch consistency of planetary gear shaft welding.
[0027] Example 2, see Figure 1 and Figure 10The feeding assembly 2 includes a feeding box 21 fixedly connected to the upper end of the T-shaped processing table 1. Fixing blocks 22 are fixedly connected to both sides of the front end of the feeding box 21. Springs 23 are fixedly connected to the rear ends of the two fixing blocks 22. Sliding blocks 24 are fixedly connected to the rear ends of the two springs 23. Sliding rods 25 are fixedly connected to the front end of the sliding blocks 24. Pushing blocks 26 are fixedly connected to the front end of the sliding rods 25. The outer surface of the pushing blocks 26 is slidably connected to the feeding box 21.
[0028] Specifically, multiple gear workpieces are placed side by side in the loading box 21. The sliding block 24, sliding rod 25 and pushing block 26 will always be pushed forward by the tension of the spring 23, so that the gear workpiece at the rear end abuts against the front end of the pushing block 26, and the gear workpiece at the front end abuts against the rear end of the baffle 38 located on the front side. The gear workpiece located at the top of the T-shaped processing table 1 and in contact with the baffle 38 is the workpiece to be processed, waiting for the pushing block 36 to push it to the top of the through groove 11.
[0029] Furthermore, the pushing component 3 includes a bidirectional shaft motor 31 fixedly installed inside the T-shaped processing table 1. A rotating arm 32 is fixedly connected to the output end of the bidirectional shaft motor 31. A sliding column 33 is rotatably connected to the upper end of the rotating arm 32. A limit ring 34 is slidably connected to the outer surface of the sliding column 33. A connecting block 35 is fixedly connected to the left side of the limit ring 34. The lower end of the connecting block 35 is slidably connected to the T-shaped processing table 1. A second pushing block 36 is fixedly connected to the left side of the connecting block 35. A first baffle 37 is fixedly connected to the rear end of the second pushing block 36. Two second baffles 38 are fixedly connected to the upper end of the T-shaped processing table 1.
[0030] Furthermore, the bidirectional shaft motor 31 mentioned above is existing technology, and the direction of rotation and speed of the two output ends are the same.
[0031] The bidirectional shaft motor 31 is started to drive the rotating arm 32 to rotate clockwise. During the rotation, the rotating arm 32 will drive the sliding column 33 to slide up and down on the inner surface of the limiting ring 34. The connecting block 35 is provided with a locking block at the contact position with the T-shaped processing table 1, so that it can only move horizontally on the surface of the T-shaped processing table 1 under the drive of the limiting ring 34.
[0032] The stroke of the push block 36 to the left is just enough to push the gear to the top of the through slot 11 for machining.
[0033] See Figure 1 - Figure 7The adjusting component 4 includes sliding grooves 41 on both sides of the front end of the feeding box 21, springs 44 fixedly connected to the front ends of two fixed blocks 22, stops 43 slidably connected to the front ends of two springs 44, guide block 432 fixedly connected to the front end of the right stop 43, two stops 43 slidably connected to the inner surface of the sliding groove 41 on the same side, sliding grooves 431 on the rear ends of two stops 43, sliding grooves 431 on the rear ends of two stops 43, sliding grooves 45 on the rear ends of baffle 37, springs 46 fixedly connected to the inner surface of sliding groove 45, movable block 47 fixedly connected to the left end of spring 46, the outer surface of movable block 47 slidably connected to sliding groove 45, and the front end of guide block 432 slidably connected to baffle 37.
[0034] Furthermore, the front end of the feeding box 21 has an internal slot 48, and the lower ends of the two stops 43 are fixedly connected to racks 49. The two sides of the feeding box 21, located below the two sliding slots 41, have sliding slots 410. The outer surfaces of the two racks 49 are slidably connected to the sliding slots 410 on the same side. The internal slot 48 has a fixed limit seat 411. The upper end of the limit seat 411 is slidably connected to a sliding seat 412. The upper end of the sliding seat 412 is fixedly connected to two limit seats 413. The upper end of the sliding seat 412 is rotatably connected to a gear 414. The ends of the two racks 49 that are close to each other are meshed with the gear 414. The lower ends of the two racks 49 are slidably connected to the limit seats 413 on the same side.
[0035] Furthermore, the two limiting seats 413 mentioned above are for limiting the two racks 49, so that the two racks 49 can slide laterally or move together with the sliding seat 412 when moving vertically, so that the two racks 49 are always in mesh with the gear 414 no matter how they move. The sliding groove 410 is for facilitating the movement of the racks 49.
[0036] The front end of the guide block 432 is wedge-shaped, with the left side higher and the right side lower. When the baffle 37 moves to the left, it will push the guide block 432 backward.
[0037] The specific operation process of the pushing component 3 and the adjusting component 4 is as follows: the bidirectional shaft motor 31 is started to drive the rotating arm 32 to rotate, driving the limiting ring 34, connecting block 35, pushing block 2 36 and baffle 1 37 to move to the left. During the movement, the movable block 1 47 is driven by the baffle 1 37 to first contact the stop block 43, so that the stop block 43 drives the guide block 432 to move towards the upper material box 1 21. When the left end of the guide block 432 abuts against the edge of the upper material box 1 21, the stop block 43 has moved to the front side of the gear workpiece placed at the front end of the upper material box 1 21. Simultaneously, when the right stop block 43 is pushed to move towards the upper material box 1 21, it will drive the rack 49 on the same side to slide on the surface of the limiting seat 2 413, thereby meshing with the gear 1 414. When the gear 1 414 rotates, it will also drive the left rack 49 and the stop block 43 to move towards the upper material box 1 21, so that the ends of the two stop blocks 43 that are close to each other move to the front side of the gear workpiece.
[0038] Furthermore, as the baffle 37 continues to move, the movable block 47 will remain stationary. When the left end of the baffle 37 slides on the surface of the guide block 432, the front end of the guide block 432 will be squeezed, causing the baffle 43, rack 49, sliding seat 412 and other structures to move backward synchronously. Simultaneously, the baffle 43 on the other side will also move together, thereby pushing the gear workpiece backward a part, so that the gear workpiece is separated from the gear workpiece that has already been separated from the loading box 21, making it easier for the gear workpiece on the T-shaped processing table 1 to be smoothly pushed to the upper end of the through groove 11 by the push block 36.
[0039] Simultaneously, while the baffle 37 is still moving to the left, the guide block 432 is blocked by the loading box 21 and cannot move. Therefore, the movable block 47 will squeeze the spring 46. When the push block 36 pushes the gear workpiece to the top of the through slot 11, the movable block 47 is located on the right side of the baffle 37.
[0040] See Figure 7 - Figure 10 The feeding assembly 3 5 includes a housing 51 fixedly connected to the lower end of the T-shaped processing table 1, a rotating shaft 52 fixedly connected to the output end of the bidirectional shaft motor 31, a belt drive mechanism 53 fixedly connected to the outer surface of the rotating shaft 52, a rotating shaft 54 fixedly connected to the end of the belt drive mechanism 53 away from the rotating shaft 52, a half gear 55 fixedly connected to the outer surface of the rotating shaft 54, a gear 56 meshing with the outer surface of the half gear 55, a reciprocating rod 57 fixedly connected to the inner surface of the gear 56, a reciprocating block 58 slidably connected to the outer surface of the reciprocating rod 57, and a lifting frame 59 fixedly connected to the left side of the reciprocating block 58.
[0041] The belt drive mechanism 53 described above consists of two pulleys and a belt.
[0042] Furthermore, the reciprocating rod 57 and the reciprocating block 58 are based on the existing ball screw structure. When the reciprocating rod 57 rotates in one direction, the reciprocating block 58 can reciprocate up and down on the surface of the reciprocating rod 57.
[0043] Half gear 55 and gear 2 56 are intermittently meshing.
[0044] Furthermore, a loading box 2 510 is fixedly connected to the lower end of the T-shaped processing table 1 and to the lower side of the through groove 11. A sliding groove 511 is opened at the right end of the loading box 2 510, and a sliding groove 6 512 is opened at the right end of the loading box 2 510 and to the upper end of the sliding groove 511. An eccentric wheel 513 is fixedly connected to the outer surface of the rotating shaft 1 52 and to the upper end of the belt drive mechanism 53. A sliding groove 7 514 is opened at the lower end of the T-shaped processing table 1. A spring 515 is fixedly connected to the inner surface of the sliding groove 7 514. A push block 3 516 is fixedly connected to the right end of the spring 515. The outer surface of the push block 3 516 is slidably connected to the sliding groove 7 514, and the outer surface of the eccentric wheel 513 is movably connected to the push block 3 516.
[0045] The second loading box 510 is used to store the shaft workpieces for processing. Each shaft workpiece is stacked vertically on the inner wall of the second loading box 510.
[0046] Furthermore, spring 515 allows sliding groove 7 514 to reset after it is no longer compressed, thereby facilitating the reciprocating movement of base plate 520.
[0047] Furthermore, a push rod 517 is fixedly connected to the left end of the push block 3 516, and two limit posts 518 are fixedly connected to the upper right side of the loading box 2 510. The outer surfaces of the two limit posts 518 are slidably connected to the movable block 2 519. The left end of the movable block 2 519 is fixedly connected to the base plate 520, and the left end of the push rod 517 is fixedly connected to the base plate 520.
[0048] Furthermore, the outer surface of the base plate 520 is slidably connected to the sliding groove 512, and the outer surface of the lifting frame 59 is slidably connected to the sliding groove 511.
[0049] Specifically, when the rotating arm 32 rotates clockwise from the leftmost end to the rightmost end, the second pushing block 36 also retracts from the leftmost end to the rightmost end. When the second pushing block 36 moves completely to the right side of the first loading box 21, the front end of the first loading box 21 is no longer blocked. The gear workpiece at the front end of the first loading box 21 is disengaged from the first loading box 21 under the push of the first pushing block 26 and comes into contact with the second baffle 38 located on the front side. The gear workpiece abuts against the gear workpiece on the first loading box 21.
[0050] Synchronously, as the push block 36 moves from left to right, the rotation of the rotating shaft 52 at the lower end of the bidirectional shaft motor 31 drives the belt drive mechanism 53, the rotating shaft 54, and the half gear 55 to rotate. The half gear 55 meshes with the gear 56, thereby driving the reciprocating rod 57 to rotate. This causes the reciprocating block 58 and the lifting frame 59 to move upward as a whole, lifting a shaft workpiece upward and passing through the center of the through slot 11 and the gear workpiece, achieving coaxial alignment between the gear workpiece and the shaft workpiece. When the push block 36 moves to the far right, the rotating shaft 52 drives the eccentric wheel 513 to rotate to a position where the eccentric wheel 513 just abuts against the spring 515. The spring 515 is then pushed to the left, thereby driving the push rod 517, the movable block 519, and the base plate 520 to insert into the sliding groove 6 512, so that the base plate 520 abuts against the lower end of the shaft workpiece to be processed, increasing the stability of the shaft workpiece and the gear workpiece during processing.
[0051] After the base plate 520 is inserted into the loading box 510, the bidirectional shaft motor 31 is turned off, and the welding device body 62 is started to weld the workpiece at the through slot 11. After the welding is completed, the welded planetary gear shaft is manually removed, and the rotating arm 32 is started again to load the gear workpiece and the shaft workpiece respectively.
[0052] It should be noted that when the reciprocating block 58 rises to the top of the reciprocating rod 57, the shaft inside the second loading box 510 and the gear workpiece inside the first loading box 21 have all been processed. At this time, with the first loading box 21 and the second loading box 510 empty, the rotating arm 32 can be allowed to rotate the various structures, so that the reciprocating block 58 returns to the lowest position.
[0053] This invention achieves synchronized operation of the pushing component 3, adjusting component 4, and feeding component 5 through the synchronous output of the bidirectional shaft motor 31 at both ends. During the lateral pushing of the gear workpiece by the pushing block 36, the movable block 47 and the stop block 43 are simultaneously engaged. The meshing transmission between the rack 49 and the gear 414 enables the synchronous movement of the stop blocks 43 on both sides, pushing the gear workpiece backward. This achieves precise separation of a single piece, effectively avoiding the problems of multiple workpieces stacking, jamming, and misalignment. It ensures that the gear workpiece is accurately pushed to the welding station at the upper end of the through slot 11 in a single operation. Simultaneously, the lower output end of the bidirectional shaft motor 31... The synchronous drive belt transmission mechanism 53 and half gear 55 intermittently mesh, driving the lifting frame 59 to complete the synchronous lifting and feeding of the shaft workpiece, realizing the automatic coaxial alignment of the shaft workpiece and the gear workpiece. It can also link the eccentric wheel 513 to drive the base plate 520 to be inserted into the lower end of the shaft workpiece to complete the bottom support limit, ensuring the coaxiality and structural stability of the workpiece during the welding process. The whole system realizes the continuous automatic feeding of gear workpiece and shaft workpiece, eliminating the need for manual feeding and repeated alignment and clamping, effectively improving the production efficiency and batch consistency of planetary gear shaft welding processing, and adapting to the batch continuous processing needs of workpieces.
[0054] It should be noted that the specific installation method, circuit connection method, and control method of the bidirectional shaft motor 31 and the welding device body 62 used in this invention are all conventional designs, and will not be described in detail in this invention.
[0055] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the present invention as claimed. The scope of protection of this invention is defined by the appended claims and their equivalents.
Claims
1. A machining apparatus for planetary gear shafts, comprising a T-shaped machining table (1), characterized in that: The upper end of the T-shaped processing table (1) is provided with a feeding component 1 (2), the left side of the front end of the T-shaped processing table (1) is provided with a through groove (11), the lower end of the T-shaped processing table (1) is fixedly connected with a support leg (12), the front end of the feeding component 1 (2) is provided with a pushing component (3), the connection between the feeding component 1 (2) and the pushing component (3) is provided with an adjustment component (4), the lower end of the T-shaped processing table (1) is provided with a feeding component 3 (5), the front end of the T-shaped processing table (1) is provided with a welding component (6), the welding component (6) includes a processing seat (61) and a welding device body (62).
2. The machining apparatus for planetary gear shafts according to claim 1, characterized in that: The feeding assembly 1 (2) includes a feeding box 1 (21) fixedly connected to the upper end of the T-shaped processing table (1). Both sides of the front end of the feeding box 1 (21) are fixedly connected to fixed blocks (22). The rear ends of the two fixed blocks (22) are fixedly connected to springs 1 (23). The rear ends of the two springs 1 (23) are fixedly connected to a sliding block (24). The front end of the sliding block (24) is fixedly connected to a sliding rod (25). The front end of the sliding rod (25) is fixedly connected to a pushing block 1 (26). The outer surface of the pushing block 1 (26) is slidably connected to the feeding box 1 (21).
3. The machining apparatus for planetary gear shafts according to claim 2, characterized in that: The pushing assembly (3) includes a bidirectional shaft motor (31) fixedly installed inside the T-shaped processing table (1). A rotating arm (32) is fixedly connected to the output end of the bidirectional shaft motor (31). A sliding column (33) is rotatably connected to the upper end of the rotating arm (32). A limit ring (34) is slidably connected to the outer surface of the sliding column (33). A connecting block (35) is fixedly connected to the left side of the limit ring (34). The lower end of the connecting block (35) is slidably connected to the T-shaped processing table (1). A second pushing block (36) is fixedly connected to the left side of the connecting block (35). A first baffle (37) is fixedly connected to the rear end of the second pushing block (36). Two second baffles (38) are fixedly connected to the upper end of the T-shaped processing table (1).
4. The machining apparatus for planetary gear shafts according to claim 3, characterized in that: The adjustment component (4) includes sliding grooves (41) on both sides of the front end of the feeding box (21), springs (44) are fixedly connected to the front ends of the two fixed blocks (22), and stops (43) are slidably connected to the front ends of the two springs (44). A guide block (432) is fixedly connected to the front end of the right stop (43). Both stops (43) are slidably connected to the inner surface of the sliding groove (41) on the same side. Sliding grooves (2) are opened at the rear ends of the two stops (43). (431) The front ends of the two springs (44) are slidably connected to the sliding groove (431) on the same side. The rear end of the baffle (37) is provided with a sliding groove (45). The inner surface of the sliding groove (45) is fixedly connected to a spring (46). The left end of the spring (46) is fixedly connected to a movable block (47). The outer surface of the movable block (47) is slidably connected to the sliding groove (45). The front end of the guide block (432) is slidably connected to the baffle (37).
5. The machining apparatus for planetary gear shafts according to claim 4, characterized in that: The front end of the feeding box (21) is provided with an empty slot (48). The lower ends of the two stops (43) are fixedly connected with racks (49). The two sides of the feeding box (21) and the lower sides of the two sliding slots (41) are provided with sliding slots (410). The outer surfaces of the two racks (49) are slidably connected to the sliding slots (410) on the same side. The empty slot (48) is fixedly connected with a limiting seat (411). The upper end of the limiting seat (411) is slidably connected with a sliding seat (412). The upper end of the sliding seat (412) is fixedly connected with two limiting seats (413). The upper end of the sliding seat (412) is rotatably connected with a gear (414). The ends of the two racks (49) that are close to each other are meshed with the gear (414). The lower ends of the two racks (49) are slidably connected to the limiting seats (413) on the same side.
6. The machining apparatus for planetary gear shafts according to claim 3, characterized in that: The feeding assembly three (5) includes an outer shell (51) fixedly connected to the lower end of the T-shaped processing table (1), a rotating shaft one (52) fixedly connected to the output end of the bidirectional shaft motor (31), a belt drive mechanism (53) fixedly connected to the outer surface of the rotating shaft one (52), a rotating shaft two (54) fixedly connected to the end of the belt drive mechanism (53) away from the rotating shaft one (52), a half gear (55) fixedly connected to the outer surface of the rotating shaft two (54), a gear two (56) meshing with the outer surface of the half gear (55), a reciprocating rod (57) fixedly connected to the inner surface of the gear two (56), a reciprocating block (58) slidably connected to the outer surface of the reciprocating rod (57), and a lifting frame (59) fixedly connected to the left side of the reciprocating block (58).
7. The machining apparatus for planetary gear shafts according to claim 6, characterized in that: The lower end of the T-shaped processing table (1) and the lower side of the through groove (11) is fixedly connected to the loading box 2 (510). The right end of the loading box 2 (510) is provided with a sliding groove 5 (511). The right end of the loading box 2 (510) and the upper end of the sliding groove 5 (511) is provided with a sliding groove 6 (512). The outer surface of the rotating shaft 1 (52) and the upper end of the belt drive mechanism (53) are fixedly connected to an eccentric wheel (513). The lower end of the T-shaped processing table (1) is provided with a sliding groove 7 (514). The inner surface of the sliding groove 7 (514) is fixedly connected to a spring 5 (515). The right end of the spring 5 (515) is fixedly connected to a push block 3 (516). The outer surface of the push block 3 (516) is slidably connected to the sliding groove 7 (514). The outer surface of the eccentric wheel (513) is movably connected to the push block 3 (516).
8. The machining apparatus for planetary gear shafts according to claim 7, characterized in that: The left end of the push block three (516) is fixedly connected to a push rod (517), and the upper side of the right end of the feed box two (510) is fixedly connected to two limiting posts (518). The outer surfaces of the two limiting posts (518) are slidably connected to a movable block two (519). The left end of the movable block two (519) is fixedly connected to a base plate (520), and the left end of the push rod (517) is fixedly connected to the base plate (520).
9. The machining apparatus for planetary gear shafts according to claim 8, characterized in that: The outer surface of the base plate (520) is slidably connected to the sliding groove six (512), and the outer surface of the lifting frame (59) is slidably connected to the sliding groove five (511).
Citation Information
Patent Citations
A machining device for a planetary gear shaft
CN119839561B