An aircraft power supply characteristic test parameter setting system

By combining a modular contactor system and a four-phase power supply with a microcontroller and TCP/IP communication, the automation and remote monitoring of aircraft power supply characteristics testing were achieved, solving the problems of low efficiency and safety hazards in existing systems and improving the reliability and consistency of testing.

CN122283283APending Publication Date: 2026-06-26成都天奥技术发展有限公司

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
成都天奥技术发展有限公司
Filing Date
2026-03-24
Publication Date
2026-06-26

AI Technical Summary

Technical Problem

Existing aircraft power supply characteristic testing systems are inefficient, prone to human error, produce unreliable test results, are difficult to automate and ensure consistency, and pose safety hazards.

Method used

The modular contactor system, controlled by a microcontroller, combined with a four-phase power supply and specific inductors and capacitors, enables automated test parameter setting, supports multiple test modes, and integrates a TCP/IP communication module for remote monitoring.

Benefits of technology

It improves testing efficiency and accuracy, reduces the risk of human error, ensures the reliability and security of test results, supports multiple power supply systems and test modes, and has remote management capabilities.

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Abstract

This invention discloses an aircraft power supply characteristic test parameter setting system, relating to the field of aircraft manufacturing technology. It includes: a control component for issuing control commands, and a high-voltage component for realizing power output. The control component includes a microcontroller for storing and executing predetermined programs and issuing program commands. Through microcontroller-based programmed control, the system achieves automated and high-precision setting of aircraft power supply characteristic test parameters. Its modular design facilitates maintenance and expansion. Combined with specific inductors and capacitors and multiple contactor connections, it provides a clean and stable power supply for testing. It fully supports various modes and different power supply systems, including power interruption, voltage spike, and distortion spectrum testing. Preset commands simplify the operation process, and the normally open contactor design enhances safety. A TCP / IP communication module supports remote monitoring and data acquisition, significantly improving testing efficiency, reliability, and management modernization.
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Description

Technical Field

[0001] This invention relates to the field of aircraft manufacturing technology, specifically to a system for setting test parameters for aircraft power supply characteristics. Background Technology

[0002] In aircraft research and development and maintenance, power supply characteristic testing is a crucial step in verifying the reliability of airborne equipment in complex power grid environments. Such tests simulate various harsh operating conditions, including normal power supply, power outages, voltage spikes, and voltage distortion (harmonics), to verify whether the equipment meets aviation standards.

[0003] Currently, the testing systems and methods commonly used in the industry have significant shortcomings. Traditional testing platforms typically rely on the manual assembly and connection of numerous discrete instruments (such as programmable power supplies, load banks, spike generators, harmonic injection devices, etc.). When performing different tests, technicians must manually complete arduous tasks such as physical wiring, instrument parameter settings, and switching based on complex circuit diagrams. This operating mode is not only extremely inefficient and time-consuming, but more seriously, frequent manual operations are prone to introducing human errors such as wiring mistakes and poor connections, leading to unreliable test results and potentially causing safety accidents due to incorrect connection of high-voltage lines. Furthermore, manual systems struggle to ensure consistency in test procedures and parameter configurations, resulting in poor comparability of test data from different batches or personnel, and cannot achieve automated sequential execution and remote monitoring of the testing process.

[0004] Therefore, there is an urgent need for an aircraft power supply characteristic test parameter setting system that can integrate multiple test functions, achieve one-click rapid and accurate configuration, and has high reliability and automation. Summary of the Invention

[0005] The purpose of this invention is to provide a system for setting test parameters for aircraft power supply characteristics, thereby solving the problems mentioned in the background art.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a system for setting test parameters for aircraft power supply characteristics, comprising: Control components are used to issue control commands; High-voltage components are used to provide power output; The control component includes a microcontroller and multiple contactor control modules. The microcontroller is used to store and execute a predetermined program and issue program instructions. Each contactor control module is used to control a corresponding contactor. The microcontroller and the multiple contactor control modules are electrically connected. The high-voltage electrical components include a four-phase power supply and a contactor assembly, wherein the contactor assembly includes a first contactor, a second contactor, a third contactor, a fourth contactor, a fifth contactor, a sixth contactor, a seventh contactor, an eighth contactor, a ninth contactor, a tenth contactor, an eleventh contactor, a twelfth contactor, a thirteenth contactor, and a fourteenth contactor. The contactor assembly is electrically connected to the four-phase power supply. The contactor assembly switches the connection between the four-phase power supply and the load into different test topologies through controlled switching. The four-phase power supply is used to provide a voltage of 0-600V and a current of 0-32A. The phases of the four-phase power supply are phase A, phase B, phase C and phase N.

[0007] Furthermore, the control component also includes multiple trigger switches, a TCP / IP communication module, a temperature sensor module, and a PWM fan control module.

[0008] Furthermore, the microcontroller, TCP / IP communication module, temperature sensor module and PWM fan control module are connected to each other, and the microcontroller is electrically connected to a variety of trigger switches. Each trigger switch is used to issue a trigger command to the microcontroller, so that the microcontroller executes the corresponding command.

[0009] Furthermore, the microcontroller has a variety of preset instructions to enable rapid and accurate configuration of test scenarios. These preset instructions include function setting instructions, contactor setting instructions, and query instructions.

[0010] Furthermore, the high-voltage components also include five 50uH inductors and seven 10uF capacitors.

[0011] Furthermore, the output terminal of the four-phase power supply is electrically connected to the first contactor, the A and N phases of the four-phase power supply are electrically connected to the input terminal of the third contactor, the third contactor and the fourth contactor are electrically connected through two 50uH inductors, the output terminal of the third contactor is grounded through a 10uF capacitor, and the output terminal of the fourth contactor is electrically connected to the A and N phases of the four-phase power supply.

[0012] Furthermore, the four-phase power supply is electrically connected to the input terminal of the second contactor. Three of the output terminals of the second contactor are electrically connected to phases A, B, and C of the four-phase power supply via three 50uH inductors, respectively. The remaining output terminal of the second contactor is electrically connected to the N phase of the four-phase power supply. The input terminal of the fifth contactor is electrically connected to phases A, B, and C of the four-phase power supply via three 10uF capacitors. The output terminal of the fifth contactor is electrically connected to the N phase of the four-phase power supply. The input terminal of the sixth contactor is electrically connected to the N phase of the four-phase power supply, and the output terminal of the sixth contactor is grounded. Two of the input terminals of the seventh contactor are electrically connected to phase A of the four-phase power supply via two 10uF capacitors. The remaining input terminal of the seventh contactor is electrically connected to phase B of the four-phase power supply via one 10uF capacitor. Two of the output terminals of the seventh contactor are electrically connected to phase C of the four-phase power supply, and the remaining output terminal of the seventh contactor is electrically connected to phase B of the four-phase power supply.

[0013] Furthermore, the input terminals of the eighth, ninth, eleventh, and twelfth contactors are electrically connected to phases A, B, and C of the four-phase power supply, and the tenth contactor is connected in series with phases A, B, and C of the four-phase power supply. One end of the eighth and twelfth contactors is set as a power amplifier terminal, and one end of the ninth and eleventh contactors is set as a spike source terminal.

[0014] Furthermore, the input terminal of the thirteenth contactor is electrically connected to phases A, B, C and N of the four-phase power supply, the output terminal of the thirteenth contactor is configured as an electronic load, and the fourteenth contactor is connected in series to phases A, B, C and N of the four-phase power supply.

[0015] Furthermore, the output terminal of the fourteenth contactor is configured as an output.

[0016] This invention provides a system for setting test parameters for aircraft power supply characteristics. It has the following advantages: (1) The present invention realizes programmed control through microcontroller, which significantly improves the automation level and operation accuracy of aircraft power supply characteristic test parameter setting, and effectively avoids the problems of misoperation and poor consistency in traditional manual setting.

[0017] (2) The present invention adopts a modular design, with each contactor and switch configured independently and interconnected with signals, making the system structure clear and easy to maintain. At the same time, it is easy to expand and customize the functions according to different test requirements.

[0018] (3) By introducing inductors and capacitors with specific values ​​and combining them with a specific connection method between multiphase power supply and contactor, this invention effectively filters out grid interference, provides a stable and clean power supply environment for aircraft power supply characteristic testing, and ensures the accuracy and reliability of test results.

[0019] (4) This invention supports a variety of test modes, including power outage, voltage spike, voltage distortion spectrum calibration and testing, and can be adapted to different power supply systems such as DC, single-phase AC and three-phase AC with different connection methods, thus having comprehensive test adaptability and flexibility.

[0020] (5) Thanks to the preset function setting instructions, the operator can quickly complete the configuration and switching of complex test circuits by sending simple instructions, which greatly simplifies the operation process, improves the test efficiency, and lowers the professional threshold for personnel.

[0021] (6) All contactors in this invention are designed to be normally open. Combined with clear instruction control logic, the inherent safety of the system is enhanced, and the risk of accidental power-on due to equipment power-on or failure is effectively prevented, ensuring the safety of the testing process and the reliability of the equipment.

[0022] (7) The present invention integrates a TCP / IP communication module, enabling the system to access the network and realize remote setting, monitoring and data acquisition of test parameters, which facilitates the construction of a distributed test system or remote technical support and improves the system’s modern management capabilities. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the overall system architecture of an aircraft power supply characteristic test parameter setting system according to the present invention; Figure 2 This is a circuit connection diagram of an aircraft power supply characteristic test parameter setting system according to the present invention.

[0024] In the diagram: 1. First contactor; 2. Second contactor; 3. Third contactor; 4. Fourth contactor; 5. Fifth contactor; 6. Sixth contactor; 7. Seventh contactor; 8. Eighth contactor; 9. Ninth contactor; 10. Tenth contactor; 11. Eleventh contactor; 12. Twelfth contactor; 13. Thirteenth contactor; 14. Fourteenth contactor. Detailed Implementation

[0025] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.

[0026] Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the invention, and should not be construed as limiting the invention.

[0027] The present invention will be further described below with reference to the accompanying drawings and embodiments: Example 1, please refer to Figures 1-2 An aircraft power supply characteristic test parameter setting system includes: a control component for issuing control commands; and a high-voltage component for realizing power output. The control component includes a microcontroller for storing and executing predetermined programs and issuing program commands. The high-voltage component includes a four-phase power supply and a contactor assembly. The contactor assembly includes a first contactor 1, a second contactor 2, a third contactor 3, a fourth contactor 4, a fifth contactor 5, a sixth contactor 6, a seventh contactor 7, an eighth contactor 8, a ninth contactor 9, a tenth contactor 10, an eleventh contactor 11, a twelfth contactor 12, a thirteenth contactor 13, and a fourteenth contactor 14. The four-phase power supply provides a voltage of 0-600V and a current of 0-32A. The phases of the four-phase power supply are A phase, B phase, C phase, and N phase, respectively. This system constructs a clear and precise integrated "command-power distribution" test platform. The system architecture is clearly divided into a control layer and an execution layer: the control layer, with a microprocessor at its core, integrates various functional switches and communication management modules, responsible for the intelligent parsing and issuance of instructions; the execution layer uses a four-phase power supply as its power source, and through specific electrical connections and combinations of 14 contactors (from the first contactor 1 to the fourteenth contactor 14), it quickly constructs actual power distribution circuits that meet the requirements of different testing standards. The effectiveness, creativity, and superiority of each module are specifically reflected in: the microcontroller, as the control core, realizes the programming and automation of the testing process, fundamentally ensuring the consistency and repeatability of operations, and demonstrating high creativity. The four-phase power supply (A, B, C, N phases) provides a wide-range, adjustable power supply of 0-600V / 0-32A, laying the foundation for testing. The modular contactors, from the first contactor 1 to the fourteenth contactor 14, are crucial to the system's operation. Their innovation lies in their ability to flexibly, reliably, and quickly switch between dozens of test conditions, such as shoot-through, load-bearing, spike injection, or harmonic injection, through pre-defined circuit logic (e.g., an inductor between the third contactor 3 and the fourth contactor 4, and a capacitor between the fifth contactor 5) and specific connection methods with the power supply phases (A, B, C, N). This standardized and instructive design of complex wiring demonstrates significant advantages over traditional manual operation in terms of testing efficiency, configuration accuracy, and system safety.

[0028] The various trigger switches specifically include programmable switches, direct-connect switches, power interruption switches, DC single-phase AC delta-connected voltage spike switches, three-phase Y-connected voltage spike switches, DC single-phase AC voltage distortion spectrum calibration switches, three-phase delta-connected voltage distortion spectrum calibration switches, three-phase Y-connected voltage distortion spectrum calibration switches, indicator light control switches, DC single-phase AC voltage distortion spectrum test switches, three-phase delta-connected voltage distortion spectrum test switches, and three-phase Y-connected voltage distortion spectrum test switches. Control components include a TCP / IP communication module, a temperature sensor module, a PWM fan control module, and multiple contactor control modules. Microcontrollers, programmable switches, direct-connect switches, power interruption switches, DC single-phase AC delta-connected voltage spike switches, and three-phase Y-connected voltage spike switches are also included. The system includes a voltage spike switch for three-phase delta connection, a voltage distortion spectrum calibration switch for three-phase AC voltage, distortion spectrum calibration switch for three-phase delta connection, voltage distortion spectrum calibration switch for three-phase Y connection, indicator light control switch, DC single-phase AC voltage distortion spectrum test switch, three-phase delta connection voltage distortion spectrum test switch, three-phase Y connection voltage distortion spectrum test switch, TCP / IP communication module, temperature sensor module, PWM fan control module, and multiple contactor control modules. The multiple contactor control modules are connected to contactors respectively. The components are interconnected. The high-voltage components also include five 50uH inductors and seven 10uF capacitors. The output of the four-phase power supply is electrically connected to the first contactor 1. The A and N phases of the four-phase power supply are electrically connected to the input of the third contactor 3. The third contactor 3 and the fourth contactor 4 are electrically connected through two 50uH inductors. The output of the third contactor 3 is grounded through a 10uF capacitor. The output of the fourth contactor 4 is electrically connected to the A and N phases of the four-phase power supply. The four-phase power supply is electrically connected to the input of the second contactor 2. Three of the output terminals of contactor 2 are electrically connected to phases A, B, and C of the four-phase power supply via three 50uH inductors, respectively. The remaining output terminal of contactor 2 is electrically connected to the N phase of the four-phase power supply. The input terminal of contactor 5 is electrically connected to phases A, B, and C of the four-phase power supply via three 10uF capacitors. The output terminal of contactor 5 is electrically connected to the N phase of the four-phase power supply. The input terminal of contactor 6 is electrically connected to the N phase of the four-phase power supply, and the output terminal of contactor 6 is grounded. Two of the input terminals of contactor 7 are connected to two 10uF capacitors. A 10uF capacitor is electrically connected to phase A of the four-phase power supply. The remaining input terminal of the seventh contactor 7 is electrically connected to phase B of the four-phase power supply through a 10uF capacitor. Two of the output terminals of the seventh contactor 7 are electrically connected to phase C of the four-phase power supply. The remaining output terminal of the seventh contactor 7 is electrically connected to phase B of the four-phase power supply. The input terminals of the eighth contactor 8, ninth contactor 9, eleventh contactor 11, and twelfth contactor 12 are electrically connected to phases A, B, and C of the four-phase power supply. The tenth contactor 10 is connected in series with phases A, B, and C of the four-phase power supply.One end of the eighth contactor 8 and the twelfth contactor 12 is designated as a power amplifier terminal, which includes a signal input terminal and a power coupling transformer for connecting to an external programmable power amplifier and superimposing distorted waveforms onto the main circuit under microcontroller commands. One end of the ninth contactor 9 and the eleventh contactor 11 is designated as a spike source terminal. The input terminal of the thirteenth contactor 13 is electrically connected to phases A, B, C, and N of the four-phase power supply, and its output terminal is designated as an electronic load. The fourteenth contactor 14 is connected in series with phases A, B, C, and N of the four-phase power supply, and its output terminal is designated as an output. Through a precise collaborative architecture of "weak current control and strong current execution," automated, rapid, and accurate configuration of various aviation power supply test scenarios is achieved. The system architecture is clearly divided into two main layers: a control component with a microcontroller as its brain, and a strong current component consisting of the four-phase power supply and contactors 1 through 14.

[0029] Specifically, the innovation of the control component lies in its integration of a highly specialized group of functional switches (such as a DC single-phase AC delta connection voltage spike switch and a three-phase Y connection voltage distortion spectrum test switch), and intelligent management and signal interconnection through a microcontroller, TCP / IP communication module, and temperature sensor module. This allows complex test logic (such as calibrating or testing the voltage distortion spectrum of different connections) to be encoded into preset instructions and triggered with a single button, replacing the traditional cumbersome manual judgment and wiring operations, and offering significant advantages in terms of ease of operation, repeatability, and accuracy. The innovation of the power supply component is reflected in its sophisticated topology and component configuration. The four-phase power supply provides a wide range of base power for the system. Crucially, each contactor from the first contactor 1 to the fourteenth contactor 14 is assigned a specific circuit role, and through specific connections with components such as five 50uH inductors and seven 10uF capacitors (for example, the series inductor between the third contactor 3 and the fourth contactor 4 forms a filter branch, and the fifth contactor 5 is connected to a three-phase capacitor), they collectively form a dynamically reconfigurable power distribution network. For example, the eighth contactor 8 and the twelfth contactor 12 are defined as power amplifier access points, and the ninth contactor 9 and the eleventh contactor 11 are defined as spike source access points. This modular and role-predefined design enables the system to quickly and reliably build the precise electrical environment required for various voltage spikes and spectrum tests, from shoot-through and power interruption to various voltage spikes. Its comprehensive test coverage, speed of mode switching, and optimization of hardware configuration demonstrate outstanding technical advantages.

[0030] Example 2, please refer to Figures 1-2 A parameter setting system for aircraft power supply characteristics testing includes a microcontroller that enables rapid and accurate configuration of test scenarios through a variety of preset instructions. These instructions mainly include function setting instructions, contactor setting instructions, and query instructions.

[0031] The function setting instructions are advanced compound instructions; a single instruction completes the configuration of a specific test circuit. The microcontroller has a pre-stored instruction mapping table. When the Set201 character sequence is received via the TCP / IP module, the parsing module maps it to a specific bit in the control register, setting it high. This drives the I / O ports to output a high level to the first, tenth, thirteenth, and fourteenth contactors. When the microcontroller receives such instructions, it automatically controls the corresponding contactor control modules to connect or disconnect the contactors, thus forming the required electrical path. Specifically, this includes: The Set201 command is used to configure a power outage test scenario and connect a load. After execution, it controls the first contactor 1, the tenth contactor 10, the thirteenth contactor 13, and the fourteenth contactor 14 to be connected, while the remaining contactors are disconnected.

[0032] SETPASS command: Used to configure a pass-through test scenario. After execution, it controls the first contactor 1, the tenth contactor 10, and the fourteenth contactor 14 to be turned on, while the remaining contactors are turned off.

[0033] SET106_AC3_Y instruction: Used to configure the AC three-phase Y-connection voltage spike test scenario and connect the capacitor. After execution, it controls the first contactor 1, the fifth contactor 5, the ninth contactor 9, the eleventh contactor 11, and the fourteenth contactor 14 to be turned on, and the remaining contactors to be turned off.

[0034] The SET106_AC3_THRI instruction is used to configure the AC three-phase delta connection voltage spike test scenario and connect a capacitor. After execution, it controls the first contactor 1, the seventh contactor 7, the ninth contactor 9, the eleventh contactor 11, and the fourteenth contactor 14 to be turned on, while the remaining contactors are turned off.

[0035] The SET103CALI_DC_ACSINGLE instruction is used to configure a DC or AC single-phase voltage distortion spectrum calibration scenario and connect an inductive-capacitive load. After execution, it controls the third contactor 3, the fourth contactor 4, the fifth contactor 5, the eighth contactor 8, the twelfth contactor 12, and the thirteenth contactor 13 to be turned on, while the remaining contactors are turned off.

[0036] The SET103CALI_DC_AC3Y instruction is used to configure the AC three-phase Y-connection voltage distortion spectrum calibration scenario and connect an inductive and capacitive load. After execution, it controls the second contactor 2, the fifth contactor 5, the eighth contactor 8, the twelfth contactor 12, and the thirteenth contactor 13 to be turned on, while the remaining contactors are turned off.

[0037] The SET103CALI_DC_AC3THRI instruction is used to configure a voltage distortion spectrum calibration scenario for a three-phase delta connection and to connect an inductive-capacitive load. After execution, it controls the second contactor 2, the seventh contactor 7, the eighth contactor 8, the twelfth contactor 12, and the thirteenth contactor 13 to be turned on, while the remaining contactors are turned off.

[0038] The SET103CALI_DC_ACSINGLE instruction is used to configure a DC or AC single-phase voltage distortion spectrum test scenario and connect an inductive and capacitive load. After execution, it controls the third contactor 3, the fourth contactor 4, the fifth contactor 5, the eighth contactor 8, the twelfth contactor 12, and the fourteenth contactor 14 to be turned on, while the remaining contactors are turned off.

[0039] The SET103CALI_DC_AC3Y instruction is used to configure the AC three-phase Y-connection voltage distortion spectrum test scenario and connect an inductive and capacitive load. After execution, it controls the second contactor 2, the fifth contactor 5, the eighth contactor 8, the twelfth contactor 12, and the fourteenth contactor 14 to be turned on, while the remaining contactors are turned off.

[0040] The SET103CALI_DC_AC3THRI instruction is used to configure an AC three-phase delta connection voltage distortion spectrum test scenario and connect an inductive-capacitive load. After execution, it controls the second contactor 2, the seventh contactor 7, the eighth contactor 8, the twelfth contactor 12, and the fourteenth contactor 14 to be turned on, while the remaining contactors are turned off.

[0041] Contactor setting instructions are low-level control instructions used to operate individual contactors independently. They include the SETXXRELAYOFF instruction (sets the XXth contactor to OFF) and the SETXXRELAYON instruction (sets the XXth contactor to ON), where "XX" represents the specific contactor number.

[0042] The query command is the RELAY? command, used to query the current on / off status of all contactors in the system. The system returns a binary sequence as a response, where each bit in the sequence represents a contactor in sequence (e.g., the first bit represents contactor 1). The number "0" indicates that the contactor is in the off state, and the number "1" indicates that the contactor is in the on state.

[0043] All contactors in the system are normally open, remaining open when no power is applied, which enhances the inherent safety of the system.

[0044] Working principle: Step 1: System Initialization and Self-Test After the system is powered on, the microcontroller starts and executes a self-test program. It receives remote commands via the TCP / IP communication module or calls preset programs from internal storage, while the temperature sensor module begins monitoring the internal system temperature. All contactors are in a default open state due to their normally open design, and the PWM fan control module adjusts cooling according to the temperature. The microcontroller sends a `RELAY?` query command to verify that all contactors are initially open, ensuring a safe start.

[0045] Step Two: Test Scenario Configuration and Command Parsing According to the test requirements (such as performing "AC three-phase Y-connection voltage distortion spectrum test"), the operator or host computer sends the corresponding advanced function setting command to the system, such as SET103CALI_DC_AC3Y. After receiving the command, the microcontroller parses it, determines the test circuit topology to be constructed, and calculates the contactor combination to be operated (in this example, turning on the second contactor 2, the fifth contactor 5, the eighth contactor 8, the twelfth contactor 12, and the fourteenth contactor 14, and turning off all other contactors).

[0046] Step 3: Control signal transmission and high-voltage circuit reconfiguration The microcontroller sends control signals to the corresponding contactor control modules via a signal network. Each module drives its designated contactor to perform on / off actions. For example, when the second contactor 2 closes, three phases (A, B, and C) of the four-phase power supply are connected to the system through three 50uH inductors; when the fifth contactor 5 closes, three 10uF capacitors are connected between the three phases and the N phase to form a filter network; when the eighth contactor 8 and the twelfth contactor 12 close, they are connected to the power amplifier source; and when the fourteenth contactor 14 closes, the output is turned on. Simultaneously, unrelated contactors remain open, such as the first contactor 1 and the thirteenth contactor 13, all of which are disconnected in this mode.

[0047] Step 4: Test Execution and Monitoring Once the required high-voltage circuit is constructed, the four-phase power supply outputs a specific voltage and current (0-600V, 0-32A) according to the microcontroller's parameter settings. The test signal is applied through the reconstructed path (power supply, inductor, test point, capacitor network, output). Throughout the test, the microcontroller continuously monitors the temperature rise via a temperature sensor module, uploads real-time status and data via a TCP / IP communication module, and displays the control switch status via indicator lights. The system performs calibration or testing operations under this stable configuration.

[0048] Step 5: Switch test mode or shut down the system When switching to another test mode is required (e.g., switching to the "power interruption" test), the process repeats steps 2-4: The system receives a new instruction (e.g., Set201), the microcontroller parses it, first disconnects all contactors in the current mode, and then connects the first contactor 1, the tenth contactor 10, the thirteenth contactor 13, and the fourteenth contactor 14 as required by the new instruction, thereby quickly switching the circuit topology from the spectrum test loop to the power interruption test loop under load. After all tests are completed, a global disconnect command is sent or the power is turned off, all contactors return to their normally open / disconnected state, and the system is safely shut down.

[0049] The core of this workflow lies in transforming complex hardware wiring logic into simple software instructions through a microcontroller, and using a contactor control module to control the first contactor 1 to the fourteenth contactor 14 in a group, dynamically reorganizing the high-voltage network composed of power supply, inductor, capacitor, etc., to achieve one-click, fast, and accurate switching and full-process monitoring of multiple test scenarios.

[0050] The above are merely preferred embodiments of the present invention. It should be noted that those skilled in the art can make various modifications and improvements without departing from the inventive concept of the present invention, and these all fall within the protection scope of the present invention.

Claims

1. A system for setting test parameters for aircraft power supply characteristics, characterized in that, include: Control components are used to issue control commands; High-voltage components are used to provide power output; The control component includes a microcontroller and multiple contactor control modules. The microcontroller is used to store and execute a predetermined program and issue program instructions. Each contactor control module is used to control a corresponding contactor. The microcontroller and the multiple contactor control modules are electrically connected. The high-voltage electrical components include a four-phase power supply and a contactor assembly. The contactor assembly includes a first contactor (1), a second contactor (2), a third contactor (3), a fourth contactor (4), a fifth contactor (5), a sixth contactor (6), a seventh contactor (7), an eighth contactor (8), a ninth contactor (9), a tenth contactor (10), an eleventh contactor (11), a twelfth contactor (12), a thirteenth contactor (13), and a fourteenth contactor (14). The contactor assembly is electrically connected to the four-phase power supply. The contactor assembly switches the connection between the four-phase power supply and the load into different test topologies through controlled switching. The four-phase power supply is used to provide a voltage of 0-600V and a current of 0-32A. The phases of the four-phase power supply are phase A, phase B, phase C and phase N.

2. The aircraft power supply characteristic test parameter setting system according to claim 1, characterized in that: The control components also include multiple trigger switches, a TCP / IP communication module, a temperature sensor module, and a PWM fan control module.

3. The aircraft power supply characteristic test parameter setting system according to claim 2, characterized in that: The microcontroller, TCP / IP communication module, temperature sensor module and PWM fan control module are connected. The microcontroller is electrically connected to a variety of trigger switches. Each trigger switch is used to send a trigger command to the microcontroller, so that the microcontroller executes the corresponding command.

4. The aircraft power supply characteristic test parameter setting system according to claim 3, characterized in that: The microcontroller has a variety of preset instructions to enable rapid and accurate configuration of test scenarios. The preset instructions include function setting instructions, contactor setting instructions, and query instructions.

5. The aircraft power supply characteristic test parameter setting system according to claim 4, characterized in that: The high-voltage components also include five 50uH inductors and seven 10uF capacitors.

6. The aircraft power supply characteristic test parameter setting system according to claim 5, characterized in that: The output terminal of the four-phase power supply is electrically connected to the first contactor (1). The A and N phases of the four-phase power supply are electrically connected to the input terminal of the third contactor (3). The third contactor (3) and the fourth contactor (4) are electrically connected through two 50uH inductors. The output terminal of the third contactor (3) is grounded through a 10uF capacitor. The output terminal of the fourth contactor (4) is electrically connected to the A and N phases of the four-phase power supply.

7. The aircraft power supply characteristic test parameter setting system according to claim 6, characterized in that: The four-phase power supply is electrically connected to the input terminal of the second contactor (2). Three of the output terminals of the second contactor (2) are electrically connected to phases A, B, and C of the four-phase power supply via three 50uH inductors, respectively. The remaining output terminal of the second contactor (2) is electrically connected to phase N of the four-phase power supply. The input terminal of the fifth contactor (5) is electrically connected to phases A, B, and C of the four-phase power supply via three 10uF capacitors. The output terminal of the fifth contactor (5) is electrically connected to phase N of the four-phase power supply. The sixth contactor... The input terminal of the sixth contactor (6) is electrically connected to the N phase of the four-phase power supply. The output terminal of the sixth contactor (6) is grounded. Two of the input terminals of the seventh contactor (7) are electrically connected to the A phase of the four-phase power supply through two 10uF capacitors. The remaining input terminal of the seventh contactor (7) is electrically connected to the B phase of the four-phase power supply through a 10uF capacitor. Two of the output terminals of the seventh contactor (7) are electrically connected to the C phase of the four-phase power supply. The remaining output terminal of the seventh contactor (7) is electrically connected to the B phase of the four-phase power supply.

8. The aircraft power supply characteristic test parameter setting system according to claim 7, characterized in that: The input terminals of the eighth contactor (8), the ninth contactor (9), the eleventh contactor (11) and the twelfth contactor (12) are electrically connected to phases A, B and C of the four-phase power supply. The tenth contactor (10) is connected in series to phases A, B and C of the four-phase power supply. One end of the eighth contactor (8) and the twelfth contactor (12) is set as a power amplifier terminal, and one end of the ninth contactor (9) and the eleventh contactor (11) is set as a spike source terminal.

9. The aircraft power supply characteristic test parameter setting system according to claim 8, characterized in that: The input terminal of the thirteenth contactor (13) is electrically connected to phases A, B, C and N of the four-phase power supply. The output terminal of the thirteenth contactor (13) is set as an electronic load. The fourteenth contactor (14) is connected in series to phases A, B, C and N of the four-phase power supply.

10. The aircraft power supply characteristic test parameter setting system according to claim 9, characterized in that: The output terminal of the fourteenth contactor (14) is set as an output.