A heat exchange structure and a steam condensation device
By designing the heat exchange structure inside the shell, including the regulating plate and the threaded cylinder, efficient steam condensation and cooling water flow regulation were achieved, solving the problems of equipment damage and energy waste in the flue gas treatment device, and improving heat exchange efficiency and structural stability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- CHINA STATE SHIPBUILDING CORP LTD RESEARCH INSTITUTE 719
- Filing Date
- 2026-04-21
- Publication Date
- 2026-06-30
AI Technical Summary
Existing flue gas treatment devices are prone to damage due to high-temperature vaporization of dust and oil, resulting in reduced purification efficiency and significant energy waste. Traditional heat exchange devices require multiple external power sources, leading to poor efficiency.
Design a heat exchange structure including a shell, heat exchange tubes, regulating plate and threaded cylinder. By enclosing the heat exchange space, using symmetrical inlet and outlet pipes and regulating plate with sealing gasket, efficient steam condensation is achieved. Cooling water flow is adjusted by regulating push rod, height is finely adjusted by threaded structure, and operating status is monitored by observation plate.
It improves steam condensation efficiency, enhances structural strength and sealing, simplifies operation, enables efficient heat exchange and precise regulation of cooling water flow, and improves the stability and practicality of the device.
Smart Images

Figure CN122305823A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of heat exchange equipment technology, specifically to a heat exchange structure and a steam condensation device. Background Technology
[0002] In flue gas treatment, due to the high temperature and high concentration of dust in the flue gas, it is easy to cause fire, which can burn out the flue gas purification equipment. In addition, the high temperature of the flue gas causes oil to vaporize, which reduces the purification efficiency of the flue gas purification equipment.
[0003] During flue gas emission, some high-temperature flue gas releases heat energy into the atmosphere, wasting energy. Simultaneously, another portion of the air needs to be heated. This necessitates a device that avoids mixing the two gases while transferring the energy from the flue gas to the air to be heated. Using a finned-tube heat exchanger with internally cooled water requires water circulation and a cooling tower. The cooling tower uses air to cool the water, resulting in significant water evaporation during operation, which is uneconomical. A gas-to-gas heat exchanger, however, allows for direct air cooling of the high-temperature flue gas.
[0004] However, current heat exchange devices typically rely on a single, fixed cold source for heat exchange, requiring the intervention of multiple external power sources and resulting in poor efficiency. Therefore, this invention proposes a heat exchange structure and a steam condensation device to address these problems. Summary of the Invention
[0005] The purpose of this invention is to provide a heat exchange structure and a steam condensation device to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, the present invention provides the following technical solution: a heat exchange structure, comprising a shell and a heat exchange tube, wherein the heat exchange tube is located inside the shell, an adjusting plate is elastically connected inside the shell, the side wall of the adjusting plate is slidably connected to the inner wall of the shell, a threaded cylinder is rotatably connected to the lower end of the shell, a support rod is threadedly connected inside the threaded cylinder, the support rod is slidably connected to the shell, an inlet pipe and a drain pipe are provided inside the shell, and valve one and valve two are respectively provided at the ends of the inlet pipe and the drain pipe.
[0007] Preferably, the upper end of the housing is sealed and fixedly connected to a top cover plate by fixing bolts. The surface of the top cover plate has two through holes. A reinforcing plate is fixedly connected to the inner wall of one hole, and an observation plate is fixedly connected to the inner wall of the other hole. The reinforcing plate and the observation plate are the same size.
[0008] Preferably, one end of the heat exchange tube passes through one side of the shell and is fixedly connected to an inlet pipe, and the other end of the heat exchange tube passes through one side of the shell and is fixedly connected to an outlet pipe. The outlet pipe and the inlet pipe are located on the same side, and the heat exchange tube is S-shaped as a whole.
[0009] Preferably, a water-proof plate is fixedly connected to the lower end of the inner wall of the shell, an adjustment plate is provided inside the shell, and a sealing gasket is fixedly connected to the edge of the adjustment plate. The four sealing gaskets are in close contact with the inner wall of the shell, and the sealing gaskets are in a sealing sliding connection with the inner wall of the shell.
[0010] Preferably, a connecting column is fixedly connected to the surface of the adjusting plate, and an adjusting push rod is fixedly connected to the surface of the upper cover plate. The upper end of the connecting column passes through the upper cover plate and is fixedly connected to the output end of the adjusting push rod. The connecting column is slidably connected to the upper cover plate. A spring is fixedly connected to the lower side of the adjusting plate, and the other end of the spring is fixedly connected to the water-blocking plate.
[0011] Preferably, two connectors are symmetrically fixedly connected to both sides of the surface of the adjustment plate. The connectors penetrate the adjustment plate, and a sealing slot is provided at the lower end of the connector. A spring is sleeved on the surface of the connector. In the initial state, the spring is in its natural state.
[0012] Preferably, the lower end of the housing is fixedly connected to an installation plate, and the water inlet pipe and the water outlet pipe are symmetrically arranged. One end of the water inlet pipe passes through the installation plate and the water baffle plate in sequence and is slidably connected to the sealing slot of a connector. The other end of the water inlet pipe is fixedly connected to a valve. One end of the water outlet pipe passes through the installation plate and the water baffle plate in sequence and is slidably connected to the sealing slot of another connector. The other end of the water outlet pipe is fixedly connected to a valve.
[0013] Preferably, a bottom cylinder is fixedly connected to each of the four corners of the lower end of the mounting plate. The lower end of the bottom cylinder is threadedly connected to a threaded cylinder through a T-shaped protrusion. A support rod is provided on the inner wall of the threaded cylinder. The surface of the support rod is provided with a threaded groove. The support rod is threadedly connected to the inner wall of the threaded cylinder through the threaded groove.
[0014] Preferably, the lower ends of the four support rods are all fixedly connected to support plates, the diameter of the support plates is larger than the diameter of the outer wall of the threaded cylinder, the inner wall of the shell is fixedly connected to the surface of the heat exchange tube, the surfaces of the inlet pipe and the outlet pipe are fixedly connected to the shell, and the adjusting push rod is located between the observation plate and the reinforcing plate and does not contact either of them.
[0015] A steam condensation device includes the heat exchange structure described above.
[0016] This invention significantly improves heat exchange efficiency by using heat exchange tubes in a closed heat exchange space and symmetrical inlet and outlet pipes, which helps steam condense quickly. The structural strength and sealing performance are ensured by adjusting the plate with a sealing gasket and connecting parts with sealing slots. The cooling water flow rate can be precisely adjusted by adjusting the push rod, and the bottom threaded structure can finely adjust the height of the device. The observation plate facilitates real-time monitoring. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the overall structure of the present invention;
[0018] Figure 2 This is a schematic diagram of the overall internal structure of the present invention;
[0019] Figure 3 This is a schematic diagram of the adjusting plate structure of the present invention;
[0020] Figure 4 This is a schematic diagram of the threaded cylinder of the present invention;
[0021] Figure 5 This is a schematic diagram of the threaded groove structure of the present invention;
[0022] Figure 6 This is a schematic diagram of the connector of the present invention.
[0023] In the diagram: 1. Shell; 2. Top cover plate; 3. Reinforcing plate; 4. Observation plate; 5. Inlet pipe; 6. Outlet pipe; 7. Heat exchange pipe; 8. Adjusting push rod; 9. Connecting column; 10. Adjusting plate; 11. Water baffle plate; 12. Sealing gasket; 13. Connector; 14. Sealing slot; 15. Water inlet pipe; 16. Drain pipe; 17. Spring; 18. Valve 1; 19. Valve 2; 20. Mounting plate; 21. Bottom cylinder; 22. Threaded cylinder; 23. Support rod; 24. Threaded groove; 25. Support plate. Detailed Implementation
[0024] To make the objectives, technical solutions, and advantages of the present invention clear and complete, the embodiments of the present invention will be further described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are only some, not all, embodiments of the present invention, and are merely illustrative of the embodiments of the present invention. They are not intended to limit the embodiments of the present invention. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0025] Please see Figures 1 to 6 This invention provides a technical solution: a heat exchange structure and a steam condensation device. The shell 1 provides installation support for the overall structure, and the heat exchange tube 7 is located inside the shell 1. The two work together to form a closed heat exchange space. The upper end of the shell 1 is sealed and fixedly connected to the upper cover plate 2 by fixing bolts. The bolt fixing method can ensure convenient disassembly and assembly and sealing. Two through holes are opened on the surface of the upper cover plate 2. A reinforcing plate 3 is fixedly connected to the inner wall of one hole to enhance the local structural strength of the upper cover plate 2. An observation plate 4 is fixedly connected to the inner wall of the other hole to facilitate real-time observation of the heat exchange status inside the shell 1. The reinforcing plate 3 and the observation plate 4 are of equal size to ensure that the upper cover plate 2 is subjected to balanced force and has a neat appearance.
[0026] A mounting plate 20 is fixedly connected to the lower end of the housing 1 to provide a mounting carrier for the bottom components. A bottom cylinder 21 is fixedly connected to each of the four corners of the lower end of the mounting plate 20 to provide a mounting base for the threaded cylinder 22. The lower end of the bottom cylinder 21 is threadedly connected to the threaded cylinder 22 through a T-shaped protrusion. The threaded connection method can achieve fine height adjustment. A support rod 23 is provided on the inner wall of the threaded cylinder 22. The surface of the support rod 23 is provided with a threaded groove 24, which cooperates with the inner wall of the threaded cylinder 22 to achieve lifting and lowering adjustment. A support plate 25 is fixedly connected to the lower end of each of the four support rods 23. Its diameter is larger than the diameter of the outer wall of the threaded cylinder 22, which can increase the contact area with the ground, improve stability, and avoid the threaded cylinder 22 directly contacting the ground and causing wear.
[0027] The shell 1 contains a heat exchange tube 7. One end of the heat exchange tube 7 passes through one side of the shell 1 and is fixedly connected to an inlet pipe 5 for introducing the medium to be heat exchanged. The other end passes through one side of the shell 1 and is fixedly connected to an outlet pipe 6 to discharge the medium after heat exchange. The outlet pipe 6 and the inlet pipe 5 are located on the same side, which facilitates the centralized arrangement and connection of the pipeline. The heat exchange tube 7 is S-shaped, which can extend the flow path of the medium and improve the heat exchange efficiency. The housing 1 has an inlet pipe 15 and a drain pipe 16, which are symmetrically arranged to ensure a balanced medium flow path. One end of the inlet pipe 15 passes through the mounting plate 20 and the baffle plate 11 in sequence and is slidably connected to the sealing slot 14 of a connector 13 to ensure a dynamic sealing effect between the inlet pipe 15 and the connector 13. The other end of the inlet pipe 15 is fixedly connected to a valve 18 to control the opening and closing of the water inlet passage. One end of the drain pipe 16 passes through the mounting plate 20 and the baffle plate 11 in sequence and is slidably connected to the sealing slot 14 of another connector 13 to ensure that the drain pipe 16 does not leak when it moves with the regulating plate 10. The other end of the drain pipe 16 is fixedly connected to a valve 2 19 to realize the controllable opening and closing of the drainage passage.
[0028] The inner wall of the shell 1 is fixedly connected to the surface of the heat exchange tube 7 to ensure the secure installation of the heat exchange tube 7 inside the shell 1. The surfaces of the inlet pipe 5 and the outlet pipe 6 are fixedly connected to the shell 1 to prevent loosening and leakage at the pipe connection. The adjusting push rod 8 is located between the observation plate 4 and the reinforcing plate 3 and does not contact either of them to avoid interference during movement that could affect the normal operation of the components.
[0029] A water-proof plate 11 is fixedly connected to the lower end of the inner wall of the shell 1, which serves to separate the inner cavity of the shell 1 from the bottom installation space. An adjusting plate 10 is provided inside the shell 1, and a sealing gasket 12 is fixedly connected to its edge. The four sealing gaskets 12 are in close contact with the inner wall of the shell 1, which enhances the sealing performance between the adjusting plate 10 and the inner wall of the shell 1 and prevents the medium from leaking and affecting the heat exchange effect. The sealing gasket 12 is slidably connected to the inner wall of the shell 1 to ensure that the adjusting plate 10 can move smoothly. A connecting column 9 is fixedly connected to the surface of the adjusting plate 10, which serves as a transmission connection between the adjusting push rod 8 and the adjusting plate 10. An adjusting push rod 8 is fixedly connected to the surface of the upper cover plate 2 to provide power output for the movement of the adjusting plate 10. The upper end of the connecting column 9 passes through the upper cover plate 2 and is fixedly connected to the output end of the adjusting push rod 8 to achieve stable power transmission. The connecting column 9 is slidably connected to the upper cover plate 2 to ensure that there is no jamming during the adjustment process.
[0030] A spring 17 is fixedly connected to the lower side of the adjusting plate 10, which plays a role in buffering and resetting. The other end of the spring 17 is fixedly connected to the water-blocking plate 11, providing a stable support point for the spring 17. Two connectors 13 are symmetrically fixedly connected to both sides of the surface of the adjusting plate 10 for connecting the inlet and outlet pipes to the adjusting plate 10. The connectors 13 penetrate the adjusting plate 10 to ensure that the medium can pass smoothly through the adjusting plate 10. A sealing slot 14 is provided at the lower end of the connector 13 to achieve a sealed sliding fit with the inlet pipe 15 and the outlet pipe 16. The spring 17 is sleeved on the surface of the connector 13 to prevent the spring 17 from shifting and affecting the buffering effect. In the initial state, the spring 17 is in a natural state.
[0031] A steam condensation device includes the heat exchange structure described above.
[0032] When this device is in operation, steam is introduced into the heat exchange tube 7 through the inlet pipe 5, while cooling water is introduced into the shell 1 through the water inlet pipe 15. The cooling water flows in the shell 1 and exchanges heat with the steam in the heat exchange tube 7. After the steam condenses into water, it is discharged through the outlet pipe 6. The cooling water absorbs heat and its temperature rises, and it is discharged through the drain pipe 16. When it is necessary to adjust the flow rate of the cooling water, the adjusting push rod 8 is activated. The adjusting push rod 8 drives the adjusting plate 10 to move up and down through the connecting column 9, thereby changing the distance between the adjusting plate 10 and the water baffle plate 11, and thus adjusting the flow rate of the cooling water. When it is necessary to adjust the height of the device, the threaded cylinder 22 is rotated. The threaded cylinder 22 drives the support rod 23 to move up and down through the threaded groove 24, thereby adjusting the height of the device. The internal operation of the device can be observed through the observation plate 4. The reinforcing plate 3 enhances the structural strength of the upper cover plate 2 and prevents the upper cover plate 2 from deforming due to pressure. The entire device has a compact structure and is easy to operate. It achieves efficient steam condensation, improves heat exchange efficiency, and facilitates the adjustment of the cooling water flow rate and the height of the device. It has good practicality and stability.
[0033] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A heat exchange structure, characterized in that: The device includes a shell (1) and a heat exchange tube (7). The heat exchange tube (7) is located inside the shell (1). An adjusting plate (10) is elastically connected inside the shell (1). The side wall of the adjusting plate (10) is slidably connected to the inner wall of the shell (1). A threaded cylinder (22) is rotatably connected to the lower end of the shell (1). A support rod (23) is threadedly connected inside the threaded cylinder (22). The support rod (23) is slidably connected to the shell (1). A water inlet pipe (15) and a drain pipe (16) are provided inside the shell (1). A valve one (18) and a valve two (19) are respectively provided at the ends of the water inlet pipe (15) and the drain pipe (16).
2. The heat exchange structure according to claim 1, characterized in that: The upper end of the housing (1) is sealed and fixedly connected to the upper cover plate (2) by fixing bolts. The surface of the upper cover plate (2) has two through holes. The inner wall of one hole is fixedly connected to a reinforcing plate (3), and the inner wall of the other hole is fixedly connected to an observation plate (4). The reinforcing plate (3) and the observation plate (4) are the same size.
3. The heat exchange structure according to claim 1, characterized in that: One end of the heat exchange tube (7) passes through one side of the shell (1) and is fixedly connected to the inlet tube (5). The other end of the heat exchange tube (7) passes through one side of the shell (1) and is fixedly connected to the outlet tube (6). The outlet tube (6) and the inlet tube (5) are located on the same side. The heat exchange tube (7) is S-shaped as a whole.
4. The heat exchange structure according to claim 1, characterized in that: A water-proof plate (11) is fixedly connected to the lower end of the inner wall of the shell (1). An adjustment plate (10) is provided inside the shell (1). A sealing gasket (12) is fixedly connected to the edge of the adjustment plate (10). The four sealing gaskets (12) are in close contact with the inner wall of the shell (1). The sealing gaskets (12) are in a sealed sliding connection with the inner wall of the shell (1).
5. A heat exchange structure according to claim 4, characterized in that: A connecting column (9) is fixedly connected to the surface of the adjusting plate (10), and an adjusting push rod (8) is fixedly connected to the surface of the upper cover plate (2). The upper end of the connecting column (9) passes through the upper cover plate (2) and is fixedly connected to the output end of the adjusting push rod (8). The connecting column (9) is slidably connected to the upper cover plate (2). A spring (17) is fixedly connected to the lower side of the adjusting plate (10), and the other end of the spring (17) is fixedly connected to the water-blocking plate (11).
6. A heat exchange structure according to claim 4, characterized in that: Two connectors (13) are symmetrically fixedly connected to both sides of the surface of the adjustment plate (10). The connectors (13) penetrate the adjustment plate (10). A sealing slot (14) is provided at the lower end of the connectors (13). A spring (17) is sleeved on the surface of the connectors (13). In the initial state, the spring (17) is in the natural state.
7. A heat exchange structure according to claim 1, characterized in that: The lower end of the housing (1) is fixedly connected to an installation plate (20). The water inlet pipe (15) and the drain pipe (16) are symmetrically arranged. One end of the water inlet pipe (15) passes through the installation plate (20) and the water baffle (11) in sequence and is sealed and slidably connected to the sealing slot (14) of a connector (13). The other end of the water inlet pipe (15) is fixedly connected to a valve (18). One end of the drain pipe (16) passes through the installation plate (20) and the water baffle (11) in sequence and is sealed and slidably connected to the sealing slot (14) of another connector (13). The other end of the drain pipe (16) is fixedly connected to a valve (19).
8. A heat exchange structure according to claim 7, characterized in that: The mounting plate (20) has a bottom cylinder (21) fixedly connected to each of the four corners at the lower end. The bottom cylinder (21) is connected to a threaded cylinder (22) by a T-shaped protrusion. A support rod (23) is provided on the inner wall of the threaded cylinder (22). A threaded groove (24) is opened on the surface of the support rod (23). The support rod (23) is threaded to the inner wall of the threaded cylinder (22) through the threaded groove (24).
9. A heat exchange structure according to claim 8, characterized in that: The lower ends of the four support rods (23) are all fixedly connected to support plates (25). The diameter of the support plates (25) is larger than the diameter of the outer wall of the threaded cylinder (22). The inner wall of the shell (1) is fixedly connected to the surface of the heat exchange tube (7). The surfaces of the inlet tube (5) and the outlet tube (6) are fixedly connected to the shell (1). The adjusting push rod (8) is located between the observation plate (4) and the reinforcing plate (3) and does not contact either of them.
10. A steam condensation device, characterized in that: This includes the heat exchange structures described in 1-9 above.