A method and system for low stress overlay welding outside of a pipe

By applying a magnetic field to the welding torch to cause the arc to oscillate at high frequency and combining it with the dynamic control of the partitioned cooling module, the problems of concentrated heat input and crude cooling methods in traditional arc welding are solved. This achieves low-stress welding, reduces thermal deformation and residual stress, and improves the quality and process adaptability of the weld layer.

CN122400718APending Publication Date: 2026-07-17HANGZHOU HANGGUO INDUSTRIAL BOILER CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
HANGZHOU HANGGUO INDUSTRIAL BOILER CO LTD
Filing Date
2026-05-28
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Traditional electric arc welding methods result in large thermal deformation and high residual stress in pipelines, and existing improvement schemes have failed to effectively solve the problems of heat input distribution and cooling methods.

Method used

A magnetic field is applied to the welding torch to cause the electric arc to oscillate at high frequency. Combined with axially distributed partitioned cooling modules, closed-loop control is achieved through real-time temperature monitoring, enabling dynamic adjustment of arc energy dispersion and local cooling.

Benefits of technology

It significantly reduces pipeline thermal deformation, converts residual tensile stress into compressive stress, improves the quality of weld overlay, reduces the amount of cooling medium used, and enhances process stability and adaptability.

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Abstract

本发明公开了一种管道外侧低应力堆焊方法及系统,其中方法包括:在焊枪上施加磁场使电弧高频摆动以分散能量密度;在管道内壁设置多个独立控制的分区冷却模块;获取焊枪实时位置,动态开启焊枪正下方及后方预设距离内的分区冷却模块,形成移动冷却区。所述系统包括爬行焊接车、焊枪、磁场发生器、分区冷却模块和控制器。本发明通过磁场主动分散电弧热源与随焊动态分区冷却的协同作用,从热输入和热耗散两个环节抑制温度梯度,能够将管道热变形降低60%~80%,残余拉应力转化为压应力,并减少冷却介质用量40%~60%,尤其适用于薄壁管道和现场长距离堆焊作业。
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