A vision-guided adaptive insertion device and method

Through innovative designs of the counterweight mechanism, adjustment mechanism, and clamping mechanism, the problems of incomplete unlocking and unstable clamping during feeder insertion in existing devices have been solved. Adaptive compensation and foreign object avoidance have been achieved, improving insertion accuracy and safety, and extending the service life of the equipment.

CN122401016APending Publication Date: 2026-07-17SHANGHAI XINCHUANGWEI AUTOMATION EQUIP CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
SHANGHAI XINCHUANGWEI AUTOMATION EQUIP CO LTD
Filing Date
2026-04-24
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing vision-guided adaptive insertion devices suffer from problems such as incomplete unlocking, jamming, or rigid pushing that damages parts during the feeder's locking, clamping, and insertion processes. Furthermore, they are difficult to adapt to dimensional tolerances and the influence of foreign objects, resulting in insufficient insertion accuracy and safety.

Method used

It employs a counterweight mechanism, an adjustment mechanism, and a clamping mechanism. Dynamic balance is achieved through a sliding counterweight block and a high-damping wear-resistant friction strip. Energy is driven by a composite mechanism of electromagnetic blocks and springs. Elastic buffer pads and tilting blocks are set to avoid foreign objects. A front-end detection mechanism is equipped to identify surface defects, achieving adaptive compensation and flexible clamping.

Benefits of technology

It improves the smoothness and safety of the feeder insertion process, enhances the service life and operational accuracy of the equipment, increases the success rate of unlocking and insertion, and ensures the long-term reliability of the feeder and the equipment.

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Abstract

本发明公开了一种基于视觉引导的自适应插入装置及方法,涉及工业自动化装备技术领域,包括安装台、配重机构、回拉定位电缸、定位锁扣解锁电缸、调节机构、夹持机构、视觉相机和检测机构,安装台顶部左端设有两组配重机构,设置配重机构,通过可滑动的配重块配合拉簧实现动态平衡,高阻尼耐磨摩擦衬条减小惯性冲击与磨损,停机断电时通过卡槽、卡扣实现机械锁死,有效抑制臂体振动,延长滑动结构使用寿命,保证Feeder插入过程平稳可靠,提高整体作业精度与安全性。
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