A flexible press-fit mechanism and press-fit method for a heat pump integrated module

By using the three-dimensional visual positioning and matrix pressing unit of the flexible pressing mechanism, the assembly compatibility and accuracy issues of the heat pump integrated module were solved, enabling multi-model co-line production and efficient automated assembly, thus improving assembly accuracy and production efficiency.

CN122401042APending Publication Date: 2026-07-17DONGFENG MOTOR GROUP YUECHUANG TECHNOLOGY CO LTD QIXIN THERMAL SYSTEM BRANCH

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
DONGFENG MOTOR GROUP YUECHUANG TECHNOLOGY CO LTD QIXIN THERMAL SYSTEM BRANCH
Filing Date
2026-05-29
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing heat pump integrated module assembly equipment is limited to a single model and cannot adapt to heat pump integrated modules of different specifications and dimensions. Furthermore, traditional press-fitting mechanisms are difficult to achieve multi-point synchronous adaptive press-fitting, resulting in problems such as uneven assembly, sealing failure, and out-of-tolerance precision.

Method used

Design a flexible pressing mechanism, including a three-axis moving platform, a matrix pressing unit and a three-dimensional vision positioning module. The three-dimensional vision positioning module identifies the module outline, the array adjustment mechanism adaptively adjusts the pressing point position, and the pressing drive component is equipped with a pressure sensor to realize multi-point flexible synchronous pressing and real-time force monitoring.

Benefits of technology

It has enabled automated co-line production of multiple heat pump integrated modules, improved assembly accuracy and production yield, avoided shell twisting and internal flow channel deformation, ensured the uniformity and accuracy of pressing force, and improved production efficiency and automation level.

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Abstract

本发明公开了一种用于热泵集成模块的柔性压装机构及压装方法,包括用于输送热泵集成模块的输送线、位于输送线上方的压装阵列和用于调整压装阵列相对于热泵集成模块的前后、左右和上下位置的三轴移动平台;压装阵列包括成矩阵布置的多个压装单元和阵列调整机构,每个压装单元均包括一个压装驱动部件,每个压装驱动部件均包括垂直布置于热泵集成模块上方、可上下往复运动的活动部,活动部的底部通过快换式结构安装有仿形压头,阵列调整机构可调整多个压装单元的相对位置、使多个压装单元形成多种不同的阵列结构,适应不同热泵集成模块的压装需求。
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