An automatic flat tube production line integrating roll welding and multi-station full-process detection

The integrated flat tube automated production line, which combines helium-filled roll welding with multi-station full-process inspection, solves the problems of long processes, large footprint, and slow cycle time in traditional flat tube production. It achieves efficient and automated multi-process continuous production and full-process quality control, thereby improving production efficiency and yield.

CN122401104APending Publication Date: 2026-07-17SHANGHAI MORIOKA MACHINERY MANUFACTURING CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
SHANGHAI MORIOKA MACHINERY MANUFACTURING CO LTD
Filing Date
2026-06-15
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Traditional flat tube production suffers from lengthy processes, large footprints, slow cycle times, and a lack of multi-station online inspection throughout the entire process, making it difficult to remove defective products in real time. As a result, the overall production capacity and yield rate cannot meet the needs of high-volume and high-efficiency production.

Method used

Design an automated production line for flat tubes that integrates helium-impregnated roll welding and multi-station full-process inspection. Various components are integrated through an upper frame, a lower frame, and an electrical control mechanism. Flat tubes are transported using a ring guide rail and positioning components to achieve continuous and stable production of multiple processes. Multiple sets of inspection equipment are also provided for online quality control.

Benefits of technology

This resulted in a compact production line layout, improved production efficiency, increased finished product qualification rate, reduced manual operation, simplified material discharge process, and lowered equipment operation difficulty and production costs.

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Abstract

本发明公开了一种集成冲氦滚焊与多工位全流程检测的扁管自动化生产线,一种集成冲氦滚焊与多工位全流程检测的扁管自动化生产线,其特征在于:包括上框架、触摸屏、下框架、电控机构和生产机构,所述触摸屏设置在所述上框架的前端,所述下框架设置在所述上框架的底部,所述电控机构设置在所述下框架的内部,所述生产机构设置在所述上框架的内部。本方案整合扁管全生产流程,通过各类自动化零部件实现无人化衔接生产,解决传统生产诸多弊端,兼具品控严格、布局合理、操作简易、成本可控的优势,适配多领域扁管大批量标准化生产。
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