A high-density ceramic-aluminum alloy composite material and a method for manufacturing the same

By employing a dual-reinforcement phase system and multi-scale surface modification technology, the problems of low interfacial bonding strength and differences in thermal expansion coefficients in ceramic-reinforced aluminum matrix composites have been solved, achieving high density, high strength and toughness, and wear resistance in the material, making it suitable for aerospace, automotive manufacturing, precision instruments, and electronic packaging.

CN122406076APending Publication Date: 2026-07-17SHENZHEN ESTHER NEW MATERIAL TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
SHENZHEN ESTHER NEW MATERIAL TECH CO LTD
Filing Date
2026-04-29
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

The preparation of ceramic-reinforced aluminum matrix composites faces problems such as poor interfacial compatibility between the reinforcing phase and the aluminum matrix, significant differences in the coefficient of thermal expansion, and uneven distribution of the reinforcing phase. These problems result in low interfacial bonding strength, poor thermal fatigue resistance and dimensional stability, making it difficult to achieve performance improvement and large-scale application.

Method used

By constructing a dual-reinforcing phase system (tungsten carbide and silicon carbide) and performing multi-scale surface modification, and by preparing modified tungsten carbide particles and coated silicon carbide particles, combined with processes such as graded ball milling, cold isostatic pressing, vacuum hot pressing sintering and hot extrusion, a gradient interface and multi-level structure are formed, achieving metallurgical bonding and matching of thermal expansion coefficients between the reinforcing phase and the aluminum matrix.

Benefits of technology

It achieves a synergistic improvement in the strength, hardness, wear resistance and density of composite materials, significantly improves the compressive strength, elastic modulus and thermal fatigue resistance of the materials, and ensures the high density and structural stability of the materials.

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Abstract

本发明涉及铝合金材料技术领域,具体涉及一种高致密陶瓷铝合金复合材料及其制备方法。该陶瓷铝合金复合材料包括:铝合金基体粉末100份,第一增强相10‑14份,第二增强相6‑10份,稀土元素0.50‑0.80份,烧结助剂1.5‑2份,过程控制剂0.3‑0.5份。本发明的技术方案,突破了传统陶瓷增强铝合金存在的“增强增刚与降韧”以及“界面结合不良导致致密度低”的技术缺陷,通过双增强相体系(碳化钨与碳化硅)的构建、多尺度表面改性的配合,系统性地解决了增强相与铝基体之间的润湿性差、界面反应难以控制以及增强相分布不均匀的核心技术难题,实现了复合材料在强度、硬度、耐磨性及致密度上的协同提升。
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