Automatic adjusting system for copper foil passivation treatment and control method thereof

By using closed-loop pressure control of the main passivation roller and the auxiliary passivation roller, and a dense spraying structure at the edge and sparse spraying in the middle of the passivation liquid spray pipe, combined with temperature-viscosity synergistic closed-loop, the problems of high manual dependence, unstable pressure, easy damage to thin copper foil by single roller and uneven coating in copper foil passivation process are solved, thus achieving efficient and stable copper foil passivation process.

CN122406202APending Publication Date: 2026-07-17JIUJIANG AMBER NEW MATERIALS CO LTD +1
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Patent Information

Application Number
CN202610642382.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2026-05-11
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing copper foil passivation equipment suffers from problems such as high reliance on manual labor, unstable pressure control, single-roller structure that easily damages thin copper foil, poor uniformity of immersion coating, and insufficient automation and linkage, making it difficult to meet the requirements for large-scale production of high-end lithium battery copper foil.

Method used

A pressure closed-loop control system is formed by using a main passivation roller and a secondary passivation roller in conjunction with a servo motor and a pressure sensor. Combined with the edge dense spraying and central sparse spraying structure of the liquid roller and the temperature-viscosity coordinated closed loop of the passivation liquid heater and viscosity sensor, the uniformity of the passivation layer thickness and the process stability of the copper foil are achieved. Automated control is achieved through the current linkage between the control unit and the foil production machine.

Benefits of technology

It has improved the uniformity of copper foil passivation layer thickness, increased the copper foil yield to 99.8%, significantly improved process stability, solved the problems of extrusion deformation and uneven coating of thin copper foil, and reduced production costs and scrap rate.

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Abstract

本发明公开一种铜箔钝化处理自动调节系统及其控制方法,属于电解铜箔生产技术领域。本发明针对现有钝化工艺人工依赖度高、薄铜箔易变形、涂覆不均、自动化与联动性不足的问题,系统包括钝化槽、液上辊、液下辊、主副钝化压辊、双导轨、伺服电机、主副压力传感器、钝化液喷淋管、速度传感器、加热器、黏度传感器及控制单元。采用双压辊分段恒压挤压、喷淋式钝化液供给、速度与流量动态匹配、温度与黏度协同闭环控制,实现与生箔机电流联动启停。本发明可降低单辊压力避免超薄铜箔变形,提升涂覆均匀性,消除温度与黏度波动影响,全程自动化运行,显著提高铜箔成品率与抗氧化性能一致性,适配高端锂电铜箔规模化生产。
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