Hydraulic cylinder modeling and fault diagnosis method based on real-time data driving

By constructing physical and neural network models of hydraulic cylinders and combining them with real-time sensor data for hydraulic cylinder fault diagnosis, the problems of high hardware cost, limited installation, and high model complexity in existing technologies have been solved. This has enabled low-cost, transferable, and adaptive fault diagnosis with early warning capabilities.

CN122407643APending Publication Date: 2026-07-17THE 715TH RES INST OF CHINA SHIPBUILDING IND CORP

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
THE 715TH RES INST OF CHINA SHIPBUILDING IND CORP
Filing Date
2026-05-22
Publication Date
2026-07-17

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Abstract

本发明涉及一种基于实时数据驱动的液压油缸建模及故障诊断方法,包括以下步骤,S1采集液压系统实时运行数据,根据连杆部件旋转角度推算油缸实际位置,计算实测速度和油液粘度,并根据控制指令拆分数据集;S2构建液压油缸理论物理模型,通过最小二乘法辨识泄露系数;S3若未测得流量则构建神经网络模型测算油缸流量;S4定期迭代更新模型参数;S5通过泄露系数下降速率诊断密封老化,通过理论位置与实际位置比对诊断卡滞故障。本发明通过物理模型与神经网络混合建模,实现低成本、可迁移、自适应的液压油缸故障诊断,具有物理可解释性强、早期预警能力好的优点。
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