Steam pipeline system health state real-time evaluation and early warning method and related equipment

By establishing a three-dimensional geometric model and a fluid-solid-thermal multi-field coupled solution method, combined with deep neural networks and damage rules, real-time health status assessment and early warning of high-parameter steam pipelines were realized. This solved the problems of large computational load, weak generalization ability and lack of foresight in the existing technology, and achieved accurate and adaptive monitoring and optimization of steam pipeline systems.

CN122407988APending Publication Date: 2026-07-17XIAN THERMAL POWER RES INST CO LTD +2
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
XIAN THERMAL POWER RES INST CO LTD
Filing Date
2026-02-28
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing technologies for health monitoring and assessment of high-parameter steam pipelines suffer from problems such as large computational load making real-time online assessment difficult, weak data model generalization ability, and lack of forward-looking and quantitative suggestions in early warning, leading to frequent false alarms and missed alarms, making it difficult to achieve rapid and accurate assessment and early warning of stress state across the entire domain.

Method used

A three-dimensional geometric model is established and the mesh is refined. A fluid-solid-thermal multi-field coupling solution method is used to simulate multiple operating scenarios, generating a working condition-stress database. Lightweight prediction is performed by combining a deep neural network model. Data is collected in real time through a distributed control system and dual-path parallel computing is performed. Real-time evaluation and early warning are performed by combining damage rules. An optimization suggestion is generated by design decision support algorithm.

Benefits of technology

It enables real-time, accurate, and adaptive health status assessment and early warning for high-parameter steam pipeline systems, improving the reliability of assessments and the foresight of early warnings, reducing false alarms and missed alarms, providing quantitative optimization suggestions, forming closed-loop management, and reducing maintenance costs.

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Abstract

本发明涉及锅炉安全监测技术领域,公开了一种蒸汽管道系统健康状态实时评估与预警方法及相关设备,先建立三维几何模型并加密网格,通过流‑固‑热多场耦合模拟多类运行场景,融合历史数据构建工况 ‑ 应力数据库;再以运行参数、几何特征为输入,应力及损伤累积量为输出,构建数据集并训练轻量化深度神经网络模型,可输出实时应力场、疲劳损伤及剩余蠕变寿命;最后通过多系统实时采集运行参数,经预处理后输入模型,结合Ansys双路计算得到全域应力分布、损伤及剩余寿命,与阈值比对实现分级报警,预警时生成运行优化建议,且数据可用于模型更新,解决了管道应力与寿命实时精准感知预警的技术问题。
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