Method for manufacturing an ntc temperature sensor and product thereof

CN122408984APending Publication Date: 2026-07-17DONGGUAN KEPENGDA ELECTRONIC TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
DONGGUAN KEPENGDA ELECTRONIC TECH CO LTD
Filing Date
2026-04-14
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

NTC temperature sensors are prone to performance degradation and thermal fatigue damage in the high-temperature and frequent temperature cycling environment of grilling appliances, leading to inaccurate temperature control and shortened service life.

Method used

A ceramic shell with specific components is used in conjunction with a multi-layered gradient encapsulation structure, including a glass shell, a polyimide sleeve, modified epoxy resin, and high-temperature silicone resin adhesive. Through multi-element oxide doping and precision sintering processes, a high-density, low-defect crystalline phase structure is formed, which coordinates the differences in thermal expansion coefficients, absorbs thermal shock energy, and blocks the propagation of microcracks.

Benefits of technology

The sensor's temperature tolerance has been increased to 350℃, significantly reducing long-term drift rate, extending service life, and ensuring temperature measurement accuracy and reliability under harsh operating conditions in grilling appliances.

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Abstract

本申请涉及NTC温度传感器加工技术领域,更具体地说,涉及一种NTC温度传感器制备方法及其产品,该传感器包括陶瓷外壳、绝缘电阻及封装胶层,陶瓷外壳由四氧化三锰55‑65份、氧化铁5‑10份、三氧化二镍15‑20份、氧化锌5‑8份、氧化镁1‑2份、氧化硅1‑2份、稀土氧化物0.5‑1份、氧化铋0.5‑1.5份、氧化铜3‑5份经球磨、冷等静压、烧结制得,通过多元氧化物协同掺杂形成高致密度、低缺陷的晶相结构,提升高温稳定性与抗蠕变性能。绝缘电阻采用玻壳封装电阻丝外覆聚酰亚胺套管,并浸渍绝缘胶液,再经高温胶封装于陶瓷外壳中,形成多层梯度封装体系。该体系有效协调各部件热膨胀系数差异,解决现有NTC传感器高温漂移与热疲劳失效问题,适用于电饼铛、煎烤机等。
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